Exergetic performance assessment of a pilot‐scale heat pump belt conveyor dryer

In this study, olive leaves were dried in a pilot‐scale heat pump (HP) belt conveyor dryer as a thin layer. Drying experiments were carried out at the drying air temperature range of 45–55°C with the drying air velocity range of 0.5–1.5 m s⁻¹. The performance of the system and the process was evaluated using exergy analysis method. The exergy loss and flow diagram (the so‐called Grassmann diagram) of the dryer system was presented to give quantitative information regarding the proportion of the exergy input that is dissipated in the various system components. Effects of the drying air temperature and the velocity on the performance of the drying process were discussed. The actual coefficient of performance values were obtained to be 2.37 for the HP unit and 2.31 for the overall system, respectively. The most important component of the system for improving the efficiency was determined to be the compressor. Exergetic efficiencies of the drying of olive leaves were in the range of 67.45–81.95%. It was obtained that they increased as the drying air temperature decreased and the drying air velocity increased. Copyright © 2009 John Wiley & Sons, Ltd.     

Exergy analysis of industrial pasta drying process

In this study we present an energy and exergy modelling of industrial final macaroni (pasta) drying process for its system analysis, performance evaluation and optimization. Using actual system data, a performance assessment of the industrial macaroni drying process through energy and exergy efficiencies and system exergy destructions is conducted. The heat losses to the surroundings and exergy destructions in the overall system are quantified and illustrated using energy and exergy flow diagrams. The total energy rate input to system is 316.25 kW. The evaporation rate is 72 kg h^?1 (0.02 kg s^?1) and energy consumption rate is found as 4.38 kW for 1 kg water evaporation from product. Humidity product rate is 792 kg h^?1 (0.22 kg s^?1) and energy consumption rate is found about 0.4 kW for 1 kg short cut pasta product. The energy efficiencies of the pasta drying process and the overall system are found to be as 7.55–77.09% and 68.63%. The exergy efficiency of pasta drying process is obtained to be as 72.98–82.15%. For the actual system that is presented the system exergy efficiency vary between 41.90 and 70.94%. Copyright © 2006 John Wiley & Sons, Ltd.     

Energy analysis of hazelnut drying system‐assisted heat pump

In this experimental study, a proportional integral derivative (PID) controlled heat pump dryer was designed and manufactured. Heat pump dryer was tested drying of hazelnut and energy analyses were made. Drying air temperatures were changed as 50,45 and 40°C in the drying system. Drying air velocities were changed as 0.25 m s^?1 for 50°C, 0.32 m s^?1 for 45°C and 0.38 m s^?1 for 40°C. Heating coefficient of performance of whole system (COP_ws) of the heat pump dryer was calculated as 1.70 for 50°C, 1.58 for 45°C and 1.40 for 40°C drying air temperatures. Energy utilization ratio changed between 24 and 65% for 50°C, 17 and 63% for 45°C and 14 and 43% for 40°C drying air temperatures in the heat pump dryer. Copyright © 2008 John Wiley & Sons, Ltd.     

Exergetic performance assessment of a ground‐source heat pump drying system

In evaluating the efficiency of heat pump (HP) systems, the most commonly used measure is the energy (or first law) efficiency, which is modified to a coefficient of performance (COP) for HP systems. However, for indicating the possibilities for thermodynamic improvement, energy analysis is inadequate and exergy analysis is needed. This study presents an exergetic assessment of a ground‐source (or geothermal) HP (GSHP) drying system. This system was designed, constructed and tested in the Solar Energy Institute of Ege University, Izmir, Turkey. The exergy destructions in each of the components of the overall system are determined for average values of experimentally measured parameters. Exergy efficiencies of the system components are determined to assess their performances and to elucidate potentials for improvement. COP values for the GSHP unit and overall GSHP drying system are found to range between 1.63–2.88 and 1.45–2.65, respectively, while corresponding exergy efficiency values on a product/fuel basis are found to be 21.1 and 15.5% at a dead state temperature of 27°C, respectively. Specific moisture extraction rate (SMER) on the system basis is obtained to be 0.122 kg kW^?1 h^?1. For drying systems, the so‐called specific moisture exergetic rate (SMExR), which is defined as the ratio of the moisture removed in kg to the exergy input in kW h, is also proposed by the authors. The SMExR of the whole GSHP drying system is found to be 5.11 kg kW^?1 h^?1. Copyright © 2006 John Wiley & Sons, Ltd.     

Energy and exergy analyses of OMW solar drying process

The energy and exergy analyses of the drying process of olive mill wastewater (OMW) using an indirect type natural convection solar dryer are presented. Olive mill wastewater gets sufficiently dried at temperatures between 34 °C and 52 °C. During the experimental process, air relative humidity did not exceed 58%, and solar radiation ranged from 227 W/m² to 825 W/m². Drying air mass flow was maintained within the interval 0.036–0.042 kg/s. Under these experimental conditions, 2 days were needed to reduce the moisture content to approximately one-third of the original value, in particular from 3.153 g_water/g_{dry matter} down to 1.000 g_water/g_{dry matter}.Using the first law of thermodynamics, energy analysis was carried out to estimate the amounts of energy gained from solar air heater and the ratio of energy utilization of the drying chamber. Also, applying the second law, exergy analysis was developed to determine the type and magnitude of exergy losses during the solar drying process. It was found that exergy losses took place mainly during the second day, when the available energy was less used. The exergy losses varied from 0 kJ/kg to 0.125 kJ/kg for the first day, and between 0 kJ/kg and 0.168 kJ/kg for the second. The exergetic efficiencies of the drying chamber decreased as inlet temperature was increased, provided that exergy losses became more significant. In particular, they ranged from 53.24% to 100% during the first day, and from 34.40% to 100% during the second.     

Exergetic analysis and evaluation of a new application of gas engine heat pumps (GEHPs) for food drying processes

In this study, three medicinal and aromatic plants (Foeniculum vulgare, Malva sylvestris L. and Thymus vulgaris) were dried in a pilot scale gas engine driven heat pump drier, which was designed, constructed and installed in Ege University, Izmir, Turkey. Drying experiments were performed at an air temperature of 45 °C with an air velocity of 1 m/s. In this work, the performance of the drier along with its main components is evaluated using exergy analysis method. The most important component for improving the system efficiency is found to be the gas engine, followed by the exhaust air heat exchanger for the drying system. An exergy loss and flow diagram (the so-called Grassmann diagram) of the whole drying system is also presented to give quantitative information regarding the proportion of the exergy input dissipated in the various system components, while the sustainability index values for the system components are calculated to indicate how sustainability is affected by changing the exergy efficiency of a process. Gas engine, expansion valve and drying ducts account for more than 60% amount of exergy in the system. The exergetic efficiency values are in the range of 77.68–79.21% for the heat pump unit, 39.26–43.24% for the gas engine driven heat pump unit, 81.29–81.56% for the drying chamber and 48.24–51.28% for the overall drying system.     

A new model for thermodynamic analysis of a drying process

In this paper we present a new model for thermodynamic analysis, in terms of exergy, of a drying process. Exergy efficiencies are derived as functions of heat and mass transfer parameters. An illustrative example is considered to verify the present model and to illustrate the applicability of the model to actual drying processes at different drying air temperatures, specific exergies of drying air, exergy differences of inlet and outlet products, product weights, moisture contents of drying air, and humidity ratios of drying air. As a result, this work is intended not only to demonstrate the usefulness of exergy analysis in thermodynamic assessments of drying processes, but also to provide insights into their performances and efficiencies. It is believed that the present model should be useful to people seeking (i) to optimize the design of drying systems and their components and (ii) to identify appropriate applications and optimal configurations for drying systems.     

Exergy analysis of fluidized bed drying of moist particles

Energy and exergy analyses are conducted of the fluidized bed drying of moist materials for optimizing the operating conditions and the quality of the products. In this regard, energy and exergy models are developed to evaluate energy and exergy efficiencies, and are then verified with experimental data (for the product, wheat) taken from the literature. The effects of inlet air temperature, fluidization velocity, and initial moisture content on both energy and exergy efficiencies are studied. Furthermore, the hydrodynamic aspects, e.g., the bed hold up, are also studied. The results show that exergy efficiencies are less than energy efficiencies due to irreversibilities which are not taken into consideration in energy analysis, and that both energy and exergy efficiencies decrease with increasing drying time.     

Energy and exergy of potato drying process via cyclone type dryer

This paper is concerned with the energy and exergy analyses of the single layer drying process of potato slices via a cyclone type dryer. Using the first law of thermodynamics, an energy analysis was performed to estimate the ratios of energy utilization. An exergy analysis was accomplished to determine the location, type and magnitude of the exergy losses during the drying process by applying the second law of thermodynamics. It was concluded that the exergy losses took place mostly in the 1st tray where the available energy was less utilized during the single layer drying process of potato slices. It is emphasized that the potato slices are sufficiently dried in the ranges between 60 and 80 °C and 20–10% relative humidity at 1 and 1.5 ms⁻¹ of drying air velocity during 10–12 h despite the exergy losses of 0–1.796 kJ s⁻¹.     

Performances and improvement potential of solar drying system for palm oil fronds

In this study, an indirect forced convection solar drying system was tested for drying of palm oil fronds. The drying of 100 kg of palm oil fronds via solar drying system reduced the moisture content from 60% (w.b) to 10% (w.b) in 22 h (3 d of drying). During the drying process, the daily mean values of the drying chamber inlet temperature, drying chamber outlet temperature, drying chamber air temperature, and solar radiation ranged from 26 °C to 75 °C, 25 °C–65 °C, 26 °C–67 °C, and 96 W/m² to 1042 W/m² respectively, with corresponding average values of 53 °C, 46 °C, 48 °C, and 580 W/m². At average solar radiation of about 600 W/m² and air flow rate 0.13 kg/s, the collector, drying system and pick-up efficiencies were found about 31%, 19% and 67% respectively. The specific moisture extraction rate (SMER) was 0.29 kg/kWh. The exergy efficiency varied between 10% and 73%, with an average of 47%. In addition, the improvement potential of solar drying system for palm oil fronds ranged from 8 W to 455 W, with an average of 172 W.     

Performance study of a heat pump dryer system for specialty crops—Part 2: Model verification

The experimental and predicted performance data of a heat pump dryer system is reported. Chopped alfalfa was dried in a cabinet dryer in batches and also by emulating continuous bed drying using two heat pumps operating in parallel. Results showed that alfalfa was dried from an initial moisture content of 70% (wb) to a final moisture content of 10% (wb). The batch drying took about 4.5 h while continuous bed drying took 4 h to dry the same amount of material. The average air velocity inside the dryer was 0.36 m s^?1. Low temperatures (30–45°C) for safe drying of specialty crops were achieved experimentally. The heat pump drying system used in this study was about 50% more efficient in recovering the latent heat from the dryer exhaust compared to the conventional dryers. Specific moisture extraction rate (SMER) was maximum when relative humidity stayed above 40%. The dryer was shown to be capable of SMER of between 0.5 and 1.02 kg kW^?1 h^?1. It was concluded that continuous bed drying is potentially a better option than batch drying because high process air humidity ratios at the entrance of the evaporator and constant moisture extraction rate and specific moisture extraction rate values can be maintained. An uncertainty analysis confirmed the accuracy of the model. Copyright © 2002 John Wiley & Sons, Ltd.     

Analysis of a new drying chamber for heat pump mint leaves dryer

Drying is an energy intensive and time consuming process, so reducing amount of demanded energy and drying time are important issues for drying technology. The main aim of this paper is to analyze the drying characteristics of mint leaves in a new cylindrical form of drying chamber at low drying air temperature and by emphasizing on energy analysis. The dryer consists of air source heat pump system, air to air heat recovery unit and proportional temperature controller. Experiments were performed at 2, 2.5 and 3 m/s air velocities and at 35 °C cabin inlet air temperature. Mint leaves were dried from 9 g water/g dry matter to 0.1 g water/g dry matter. Designed drying chamber, with three stainless steel cylinders in circular nested form, has a positive effect for drying technology. This system has some advantages such as: drying of product by accessing a uniform air flow and preventing spread of light weight samples like mint leaves over drying system. Calculations based on experimental data show that in the best case, by consuming 3.164 kWh energy in a heat pump with 3.94 coefficients of performance, 4.56 kWh energy had been gained by heat recovery unit. Average 48% of energy was saved by means of heat recovery unit. Effective moisture diffusivity values varied from 3.50E?11 to 5.88E?11 for mint leaves.     

Thermal analysis of natural convective air drying of shrinking bodies

In the present paper, a method for determination of external mass transfer coefficient h_m, during drying of shrinking bodies is described under simulated natural convective air drying conditions. The effects of sample shrinkage and air temperature on h_m during drying of cylindrical potato samples of diameter 0.01 m and length 0.05 m were experimentally investigated at air temperatures 40, 50 and 60°C. The mass transfer coefficient considering shrinkage was found to be independent of sample moisture content during drying process with mean values varying from 1.06 × 10^?7 to 2.60 × 10^?7 m s^?1 for temperature range 40–60°C. However, calculated values of h_m, with no shrinkage effect taken into account, were found to be overestimated. The experimental error in terms of percent uncertainty in mass transfer coefficient measurements was computed and found to be in the range of 0.4–2.0%. It was demonstrated that higher drying air temperature caused increased values of h_m and the variation followed Kelvin's law type relation. A mathematical model to predict the drying process of cylindrical bodies with convective mass transfer boundary condition at air–solid interface is proposed. The low range of various errors between the results of moisture content ratio predicted by the model and those obtained experimentally indicates that the present methodology is capable of simulation of drying kinetics of potato cylinders. Copyright © 2006 John Wiley & Sons, Ltd.     

Energy and Exergy Analysis on Drying of Banana Using Indirect Type Natural Convection Solar Dryer

Abstract

Energy and exergy analysis, in the thermodynamics, is an important tool used to predict the performance of drying system. In this work, energy and exergy analyses are made during the drying process of banana using an indirect type passive solar dryer. Solar flat plate air collector is used to heat the air. Banana gets sufficiently dried at temperatures between 28 and 82?°C. Solar radiation is measured and it is ranged from 335 to 1210?W/m². Using the first law of thermodynamics, energy analysis was carried out to estimate the amounts of energy gained from solar air heater. Also, applying the second law of thermodynamics, exergy analysis was carried out to determine exergy losses during the drying process. The exergy losses varied from 3.36 to 25.21?kJ/kg. In particular, the exergy efficiency values vary from 7.4 to 45.32%.     

Thermodynamic analysis of fluidized bed drying of carrot cubes

In this study, the energy and exergy analyses of fluidized bed drying of carrot cubes were investigated. Drying experiments were conducted at inlet air temperatures of 50, 60, and 70 °C, BD (bed depths) of 30, 60, and 90 mm and square-cubed carrot dimensions of 4, 7, and 10 mm. The effects of drying variables on energy utilization, energy utilization ratio, exergy loss and exergy efficiency were studied. The energy utilization and energy utilization ratio varied between 0.105–1.949 kJ/s and 0.074–0.486, respectively. The exergy loss and exergy efficiency were found to be in the range of 0.206–1.612 kJ/s and 0.103–0.707, respectively. The results showed that small particles, deep beds and high inlet air temperatures increased energy utilization, energy utilization ratio, and exergy loss due to high value of heat and mass transfer. Also, the exergy efficiency had maximum value when higher drying air temperature, larger CS (cube size) and shorter BD were used for drying experiment.     

Thermoeconomic analysis of household refrigerators

This study deals with thermoeconomic analysis of household refrigerators for providing useful insights into the relations between thermodynamics and economics. In the analysis, the EXCEM method based on the quantities exergy, cost, energy and mass is applied to a household refrigerator using the refrigerant R134a. The performance evaluation of the refrigerator is conducted in terms of exergoeconomic aspects based on the various reference state temperatures ranging from 0 to 20°C. The exergy destructions in each of the components of the overall system are determined for average values of experimentally measured parameters. Exergy efficiencies of the system components are determined to assess their performances and to elucidate potentials for improvement. Thermodynamic loss rate‐to‐capital cost ratios for each components of the refrigerator are investigated. Correlations are developed to estimate exergy efficiencies and ratios of exergy loss rate‐to‐capital cost as a function of reference (dead) state temperature. The ratios of exergy loss rates to capital cost values are obtained to vary from 2.949 × 10^?4 to 3.468 × 10^?4 kW USThis study deals with thermoeconomic analysis of household refrigerators for providing useful insights into the relations between thermodynamics and economics. In the analysis, the EXCEM method based on the quantities exergy, cost, energy and mass is applied to a household refrigerator using the refrigerant R134a. The performance evaluation of the refrigerator is conducted in terms of exergoeconomic aspects based on the various reference state temperatures ranging from 0 to 20°C. The exergy destructions in each of the components of the overall system are determined for average values of experimentally measured parameters. Exergy efficiencies of the system components are determined to assess their performances and to elucidate potentials for improvement. Thermodynamic loss rate‐to‐capital cost ratios for each components of the refrigerator are investigated. Correlations are developed to estimate exergy efficiencies and ratios of exergy loss rate‐to‐capital cost as a function of reference (dead) state temperature. The ratios of exergy loss rates to capital cost values are obtained to vary from 2.949 × 10^?4 to 3.468 × 10^?4 kW US$^?1. The exergy efficiency values are also found to range from 13.69 to 28.00% and 58.15 to 68.88% on the basis of net rational efficiency and product/fuel at the reference state temperatures considered, respectively. It is expected that the results obtained will be useful to those involved in the development of analysis and design methodologies that integrate thermodynamics and economics. Copyright © 2006 John Wiley & Sons, Ltd.     

Comparison of energy and exergy efficiencies of an underground solar thermal storage system

In this experimental study, solar energy was stored daily using the volcanic material with the sensible heat technique. The external heat collection unit consisted of 27 m² of south‐facing solar air collectors mounted at a 55° tilt angle. The dimensions of the packed‐bed heat storage unit were 6 × 2 × 0.6 m deep. The packed‐bed heat storage unit was built under the soil. The heat storage unit was filled with 6480 kg of volcanic material. Energy and exergy analyses were applied in order to evaluate the system efficiency. During the charging periods, the average daily rates of thermal energy and exergy stored in the heat storage unit were 1242 and 36.33 W, respectively. Since the rate of exergy depends on the temperature of the heat transfer fluid and surrounding, the rate of exergy increased as the difference between the inlet and outlet temperatures of the heat transfer fluid increased during the charging periods. It was found that the average daily net energy and exergy efficiencies in the charging periods were 39.7 and 2.03%, respectively. The average daily net energy efficiency of the heat storage system remained nearly constant during the charging periods. The maximum energy and exergy efficiencies of the heat storage system were 52.9 and 4.9%, respectively. Copyright © 2004 John Wiley & Sons, Ltd.     

Energy and exergy analysis of a new hydrogen-fueled power plant based on calcium looping process

A novel hydrogen-fueled power plant with inherent CO₂ capture based on calcium looping process is proposed in this paper. The analyzed system has been evaluated from the energy and exergy points of view, it enables determination of the contribution of main component to the total exergy loss. The results show that energy and exergy efficiencies of the system are 42.7% and 42.25% respectively, combustion chamber and regenerator are responsible for large exergy destructions, mainly due to irreversibilities associated with the combustion reactions, they have great potential for system efficiencies improvements. The effects of various air pressure ratios and gas turbine inlet temperatures on the system thermodynamic performance are also presented. The thermodynamic efficiencies increase with the increase in air pressure ratios and gas turbine inlet temperatures.     

Energy and exergy analyses of drying of red pepper slices in a convective type dryer

In this paper, the energy and exergy analyses of the drying process of thin layer of red pepper slices are investigated. Drying experiments were conducted at inlet temperatures of drying air of 55, 60 and 70 °C and at a drying air velocity of 1.5 m/s in a convective type dryer. Using the first law of thermodynamics, energy analysis was carried to estimate the ratios of energy utilization. However, exergy analysis was accomplished to determine type and magnitude of exergy losses during process by applying the second law of thermodynamics.     

Performance assessment and optimization of industrial pasta drying

Drying is a high‐energy‐intensive operation and an important step in the pasta production. In this study, exergy analysis of a four‐step drying system in a farfalle pasta production line using actual operational data obtained from a plant located in Izmir, Turkey, was performed. Exergy loss rates, evaporation rates, exergy efficiencies, and improvement in potential rates for each dryer section were determined in this drying system. The exergy efficiency values varied between 0.25% and 5.27% from the predrying to the final drying section. The exergy efficiency value for the entire drying system was calculated to be 2.96%, and the highest exergetic improvement in potential rate was 165.54 kW for the first dryer section. Copyright © 2013 John Wiley & Sons, Ltd.