Partial replacement of carbon fiber by carbon black in multifunctional cement-matrix composites

Cement reinforced with discontinuous carbon fiber is known for its piezoresistivity-based strain sensing ability, its electrical conductivity and the consequent multifunctionality. The high cost of carbon fiber is disadvantageous. Both carbon fiber and carbon black (used with silica fume in the amount of 15% by mass of cement) increase the DC conductivity and the EMI shielding effectiveness of cement, but carbon fiber is more effective than carbon black. Partial (50%) replacement of carbon fiber by carbon black lowers the cost, in addition to increasing the workability, while the electrical conductivity and the electromagnetic interference shielding effectiveness are maintained. However, the partial replacement reduces the strain sensing effectiveness. Total replacement of carbon fiber by carbon black diminishes both the conductivity and the shielding effectiveness, further reduces the strain sensing effectiveness, decreases the compressive modulus and increases the compressive strain at failure, while the compressive strength is maintained. The increased workability due to the partial replacement enables a higher total conductive admixture content to be attained. The maximum total conductive admixture content is 3.5% by mass of cement. In contrast to fiber replacement, the addition of carbon fiber to cement with carbon black decreases the compressive strength, strain at failure and density.     

Dielectric property and electromagnetic interference shielding effectiveness of ethylene vinyl acetate‐based conductive composites: Effect of different type of carbon fillers

Carbon black, short carbon fiber (SCF), and multiwall carbon nano‐tube (MWNT)‐filled conductive composites were prepared from ethylene vinyl acetate copolymer. The dielectric property and electromagnetic interference (EMI) shielding of carbon black, MWNT, and SCF‐filled composites were studied with different filler loadings. The dielectric constant and loss of filled polymer composites is due to the formation of interfacial polarization in the polymer matrix. It was found that the dielectric constant, dielectric loss, and EMI shielding of filled composites depends on amount and type of filler loading. The results of different experiments have been discussed in the light of break down and formation of continuous conductive network in polymer matrix. The results indicate that these composites can be used as effective EMI shielding materials. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.     

Comparative study of electromagnetic interference shielding properties of injection molded versus compression molded multi-walled carbon nanotube/polystyrene composites

This study compares electromagnetic interference (EMI) shielding properties of injection molded versus compression molded multi-walled carbon nanotube/polystyrene (MWCNT/PS) composites, i.e., properties such as EMI shielding effectiveness (EMI SE), electrical conductivity, real permittivity and imaginary permittivity. The injection molded (MWCNT-aligned) samples showed lower EMI shielding properties than compression molded (randomly distributed MWCNT) samples that was attributed to lower probability of MWCNTs contacting each other due to MWCNT alignment. The compression molded samples showed higher electrical conductivity and lower electrical percolation threshold than the injection molded samples. The compression molded samples at MWCNT concentrations of 5.00 and 20.0 wt.% showed real permittivity two times and imaginary permittivity five times greater than the injection molded samples. The EMI SE for the compression molded samples at MWCNT concentrations of 5.00 and 20.0 wt.% was 15.0 and 30.0 dB, respectively, significantly greater than EMI SE for the injection molded samples. Lower EMI SE for the injection molded samples was ascribed to lower electrical conductivity, real permittivity (polarization loss) and imaginary permittivity (Ohmic loss). Comparison of the EMI shielding properties of the compression molded versus injection molded samples confirmed that EMI shielding does not require filler connectivity; however it increases with filler connectivity.     

Comparative study of EMI shielding effectiveness for carbon fiber pultruded polypropylene/poly(lactic acid)/multiwall CNT composites prepared by injection molding versus screw extrusion

The electrical conductivity and electromagnetic interference (EMI) shielding effectiveness of the composites of polypropylene/poly(lactic acid) (PP/PLA) (70/30, wt %) with single filler of multiwall carbon nanotube (CNT) or hybrid fillers of nickel‐coated carbon fiber (CF) and CNT were investigated. For the single filler composite, higher electrical conductivity was observed when the PP‐g‐maleic anhydride was added as a compatibilizer between the PP and PLA. For the composite of the PP/PLA (70/30)/CF (20 phr)/CNT (5 phr), the composite prepared by injection molding observed a higher EMI shielding effectiveness of 50.5 dB than the composite prepared by screw extrusion (32.3 dB), demonstrating an EMI shielding effectiveness increase of 49.8%. The higher values in EMI shielding effectiveness and electrical conductivity of the PP/PLA/CF (20 phr)/CNT (5 phr) composite seemed mainly because of the increased CF length when the composites were prepared using injection molding machine, compared with the composites prepared by screw extrusion. This result suggests that the fiber length of the conductive filler is an important factor in obtaining higher values of electrical conductivity and EMI shielding effectiveness of the PP/PLA/CF/CNT composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45222.     

Microwave dielectric properties and EMI shielding effectiveness of poly(styrene‐b‐styrene‐ butadiene‐styrene) copolymer filled with PAni.Dodecylbenzenesulfonic acid and carbon black

Conducting composites of polyaniline doped with dodecylbenzenesulfonic acid (PAni.DBSA), carbon black (CB) and poly(styrene‐b‐styrene‐butadiene‐b‐styrene) (STF) as supporting matrix were prepared by in situ polymerization. The influence of components and composition (% w/w) on the electromagnetic properties (dielectric constant ε′ and the dielectric loss ε″) and electromagnetic interference shielding effectiveness (EMI‐SE) of the materials were evaluated with a waveguide, using a microwave network analyzer from 8.2 to 12.4 GHz (X‐band). It was found that CB presence generates adverse effects on PAni.DBSA yield during synthesis, as it can be seen by X‐ray diffraction and TGA analyses. The type of PAni.DBSA formed modifies the composites properties. Dielectric constant, loss factor, and EMI shielding increase with conductive filler loading. Both the fillers, individually and in combination, increase the properties; however, the effect is not additive in nature. POLYM. ENG. SCI., 52:2041–2048, 2012. © 2012 Society of Plastics Engineers     

Electrical,rheological and electromagnetic interference shielding properties of thermoplastic polyurethane/carbon nanotube composites

Electrically conducting rubbery composites based on thermoplastic polyurethane (TPU) and carbon nanotubes (CNTs) were prepared through melt blending using a torque rheometer equipped with a mixing chamber. The electrical conductivity, morphology, rheological properties and electromagnetic interference shielding effectiveness (EMI SE) of the TPU/CNT composites were evaluated and also compared with those of carbon black (CB)‐filled TPU composites prepared under the same processing conditions. For both polymer systems, the insulator–conductor transition was very sharp and the electrical percolation threshold at room temperature was at CNT and CB contents of about 1.0 and 1.7 wt%, respectively. The EMI SE over the X‐band frequency range (8–12 GHz) for TPU/CNT and TPU/CB composites was investigated as a function of filler content. EMI SE and electrical conductivity increased with increasing amount of conductive filler, due to the formation of conductive pathways in the TPU matrix. TPU/CNT composites displayed higher electrical conductivity and EMI SE than TPU/CB composites with similar conductive filler content. EMI SE values found for TPU/CNT and TPU/CB composites containing 10 and 15 wt% conductive fillers, respectively, were in the range ?22 to ?20 dB, indicating that these composites are promising candidates for shielding applications. © 2013 Society of Chemical Industry     

Dielectric and microwave properties of carbon nanotubes/carbon black filled natural rubber composites

Abstract

Natural rubber (NR) based nanocomposites containing a constant amount (50 phr) of standard furnace carbon black and carbon nanotube (CNT) at a concentration from 1 to 5 phr have been prepared. Their dielectric (dielectric permittivity and dielectric loss) and microwave properties (coefficients of absorption and reflection of the electromagnetic waves and electromagnetic interference shielding effectiveness) have been investigated in the 1–12 GHz frequency range. The results achieved allow recommending CNTs as second filler for NR based composites to afford specific absorbing properties.     

Fabrication and characterization of NBR/MWCNT composites by latex technology

To develop a rubber composite with excellent electrical properties, a sort of synthetic rubber, acrylonitrile butadiene rubber (NBR) with CN dipoles as matrix, multi‐walled carbon nanotubes (MWCNTs) as filler, was synthesized. NBR composites reinforced with 0.5, 1.5, 3, 10, and 20 phr MWCNT contents were fabricated by latex technology. The electrical conductivity, dielectric characteristics, and electromagnetic interference (EMI) shielding effectiveness at room temperature of NBR/MWCNT composites were investigated. MWCNTs were found well dispersed into NBR matrix even for 20 phr content by FESEM observation. The electrical conductivity increased with an increment of MWCNT content. The dielectric constant was over 10⁴ at 10³ Hz frequency for 10 and 20 phr MWCNTs‐reinforced NBR composites. It was attributed to the increased electrons and interface polarization. The improved conductivity and dielectric permittivity resulted in an enhanced EMI shielding effectiveness. The EMI shielding effectiveness reached 26 dB at 16.7 GHz frequency for NBR/20 phr MWCNT composite with 1.0 mm thickness. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effects of carbon fiber modification with multiwall CNT on the electrical conductivity and EMI shielding effectiveness of polycarbonate/carbon fiber/CNT composites

The effect of carbon fiber (CF) modification with multiwall carbon nanotube (CNT) on the electrical, mechanical, and rheological properties of the polycarbonate (PC)/CF/CNT composite was investigated. The CF and multiwall CNT (MWCNT) were treated with sulfuric acid and nitric acid (3:1 wt %) mixture, to modify the CF with the CNT. For the PC with acid-treated CNT (a-CNT) modified acid-treated CF (a-CF) (PC/a-CF/a-CNT) composite, the electrical conductivity, and the electromagnetic interference shielding effectiveness (EMI SE) showed the highest values, compared with those of the PC/a-CF and PC/a-CF/CNT composites. The EMI SE of the PC/a-CF (10 wt %)/a-CNT (0.5 wt %) composite was found to be 26 (dB at the frequency of 10.0 GHz, and the EMI SE was increased by 91.2%, compared to that of the PC/a-CF composite at the same amount of total filler content. Among the composites studied in this work, the PC/a-CF/a-CNT composite also showed the highest values of relative permittivity (ε_r) and dielectric loss factor. The above results suggest that the CF modification with the a-CNT significantly affected the electrical conductivity and EMI SE of the composite, and the hybrid fillers of the a-CNT and a-CF resulted in good electrical pathways in the PC/a-CF/a-CNT composite. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47302.     

Electromagnetic interference shielding effectiveness of ethylene vinyl acetate based conductive composites containing carbon fillers

Conductive polymeric based composites were derived from ethylene vinyl acetate rubber filled with Vulcan XC‐72, short carbon fiber (SCF), and their blends. The electromagnetic interference (EMI) shielding effectiveness (SE), return loss, and reflection coefficient were studied. The measurements of the SE of the composites were carried out in two different frequency ranges of 100–2000 MHz and 8–12 GHz (X band). It was observed that the SE of the composites was frequency dependent and it increased with increasing frequency. The increasing of filler loading also enhanced the SE of the composites. The 100% SCF filled composites showed a higher SE compared to that of the filler blend or purely carbon black filled composites. The correlation between the SE and bulk conductivity of various composites was also discussed. The compromise between EMI SE, electrical conductivity, and mechanical properties was obtained when the composites contained both types of filler like particulate carbon black and SCF. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1601–1608, 2001     

Influence of modified natural rubber and structure of carbon black on properties of natural rubber compounds

Carbon black‐filled natural rubber composites were prepared using various types of natural rubber: unmodified natural rubber, epoxidized natural rubber with two levels of epoxy groups at 25 and 50 mol % [epoxidized natural rubber (ENR)‐25 and ENR‐50], and maleated natural rubber. Two types of carbon black (HAF and ECF) with different structure and surface area were used. The functional groups present in natural rubber and carbon black were characterized by FTIR and ¹H‐NMR. Furthermore, cure characteristics, mechanical, morphological, and electrical properties of composites and gum rubber compounds were investigated. It was found that the presence of polar functional groups in rubber molecules and the different structures of carbon black significantly affected the cure characteristics and mechanical properties. This is attributed to physical and chemical interactions between carbon black surfaces and rubber molecules. It was also found that natural rubber filled with ECF showed the highest Young's modulus and hardness, which is due to the high‐surface area and structure of the ECF causing an increase in the degree of entanglement between rubber chains and carbon black particles. Frequency dependency of the dielectric constant, loss tangent, and AC conductivity was also investigated. An increase in dielectric constant, loss tangent, and AC conductivity was observed in the ENR/ECF composites. High‐carbon black loading level caused network formation of these conductive particles, increasing the AC conductivity of the composites. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers     

Electrical conductivity and electromagnetic interference shielding effectiveness of carbon black/sisal fiber/polyamide/polypropylene composites

The effects of hybrid fillers on the electrical conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) of polyamide 6 (PA6)/polypropylene (PP) immiscible polymer blends were investigated. Carbon black (CB) and steam exploded sisal fiber (SF) were used as fillers. CB was coated on the surface of SF, and this was exploded by water steam to form carbon black modified sisal fiber (CBMSF). CB/SF/PA6/PP composites were prepared by melt compounding, and its electromagnetic SE was tested in low‐frequency and high‐frequency ranges. We observed that SF greatly contributed to the effective decrease in the percolation threshold of CB in the PA6/PP matrix and adsorbed carbon particles to form a conductive network. Furthermore, an appropriate CB/SF ratio was important for achieving the best shielding performance. The results indicate that CBMSF was suitable for use as electronic conductive fillers and the CB/SF/PA6/PP composites could be used for the purpose of EMI shielding. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42801.     

ASA/graphite/carbon black composites with improved EMI SE,conductivity and heat resistance properties

Composites, comprised of acrylonitrile styrene acrylate copolymer (ASA)/graphite (GR) with high electromagnetic interference shielding effectiveness (EMI SE), were fabricated by the introduction of carbon black (CB). The effects of CB on properties such as EMI SE, morphology, heat resistance, rheological and mechanical performance of the composites were characterized using a scanning electron microscope (SEM), rotational rheometer, electromagnetic shielding measuring instruments. The graphite and carbon black exhibited positive synergistic action, which promoted the complete formation of conductive networks in ASA matrix. The EMI SE and electrical conductivity of the ASA/GR/CB composites increased with higher CB loadings. In the frequency range of 30–3000 MHz, the maximum EMI SE of ASA composites with 50 % fillers reached 40 dB, but with 40 % fillers this property reached its maximum value of 50 dB. The flexural strength of ASA/GR/CB composites started to decline as CB loading exceeded 5 %. The heat resistance of the composites was improved due to the addition of CB. In this respect, the vicar softening temperature (VST) of the composites with 40 % fillers increased from 115.1 to 132.7 °C, and the VST of the composites with 50 % fillers was elevated from 125.4 to 138.9 °C.     

改性炭黑对复合材料介电性能的影响

为提高复合材料的介电性能,采用硅烷偶联剂KH550对炭黑表面进行改性,并与聚偏氟乙烯、钛酸钡制成复合材料,研究了复合材料介电性能.结果表明,硅烷偶联剂KH550改变了炭黑表面结构,使炭黑/聚偏氟乙烯复合材料的介电常数在104 Hz时提高了15％以上,填充钛酸钡后介电常数进一步增加,介电损耗可控制在较低的范围.     

Microwave absorbing rubber composites containing carbon black and aluminum powder

Natural rubber (NR), epoxidized natural rubber (ENR), and chlorosulfonated polyethylene (CSM) composites filled with conductive carbon black and aluminum powder have been prepared by using a two‐roll mill. An electromagnetic interference shielding effectiveness of those rubber composites was carried out in the frequency range of 8–12GHz (X‐band microwave). The increase of filler loading enhanced shielding effectiveness of the rubber composites. Conductive carbon black was more effective in shielding than aluminum powder. Binary filler‐filled rubber composites showed higher shielding effectiveness than that of single filler‐filled rubber composites. It has been observed that the shielding effectiveness of these rubber composites could be ranked in the following order: ENR ≥ CSM > NR, whereas the mechanical properties of the rubber composites were in the order of CSM > ENR > NR. The correlation between shielding effectiveness and electrical conductivity as well as mechanical properties of the rubber composites are also discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Plastic composites for electromagnetic interference shielding applications

Research in the past eight years has established the ability of polymer composites made with sufficient electrical conductivity to be suitable as shields against electromagnetic interference (EMI). A number of conductive fillers have been used to produce such composites. These include carbon black, carbon fibers, metal fibers, metal flakes, and metal-coated glass fibers. Each filler offers its own set of advantages and disadvantages. An important aspect of developing polymeric composites for EMI shielding applications is measuring their shielding ability in areliable, easy-to-use test facility. Once a reliable test has been developed, basic data relating the bulk conductivity (or surface conductivity of coatings) can be generaated. The objective of this article is to discuss the relative utility of the different types of fillers commonly used, present an analysis of the utility of different testing approaches, and show data correlating volume resistivity with shielding effectiveness.     

The influence of synergistic stabilization of carbon black and clay on the electrical and mechanical properties of epoxy composites

Studies of acetone-based suspensions suggest a synergistic stabilization of clay by carbon black (CB) that involves a haloing effect (i.e., CB surrounding clay). This unique microstructural development ultimately influences the electrical and mechanical properties of epoxy composites that contain both particles. With the addition of 0.5 wt.% clay, electrical conductivity increases by an order of magnitude for CB filled epoxy (relative to composites containing no clay), but no significant improvement is observed in storage modulus. Composites containing equal concentrations of CB and clay show reduced electrical conductivity, but significant improvement in storage modulus (relative to the composites containing equal amount (wt.%) of either CB or clay alone). Both electrical conductivity and storage modulus improve in composites containing a 1:2 clay:CB (wt/wt) ratio. This synergy between CB and clay is a useful tool for simultaneously improving the electrical and mechanical properties of solution-processed composites.     

Fluorination effects of carbon black additives for electrical properties and EMI shielding efficiency by improved dispersion and adhesion

Electrospinning and heat treatment were carried out to get nano sized carbon fibers (CFs) as a matrix for shielding the electromagnetic interference (EMI). In order to improve the electrical conductivity and EMI shielding efficiency of electrospun CFs, carbon black (CB) was fluorinated and embedded into the electrospun CFs. Electrospun fiber sheets embedded fluorinated CB were heat-treated at different temperatures to determine the effects on electrical properties. It is demonstrated that fluorination treatment of CB and heat treatment of electrospun sheets at higher temperature lead to higher electrical conductivities and EMI shielding efficiencies, because fluorination significantly improved its dispersion in electrospun CF webs and created good adhesion between the CB and the CFs. The electrical conductivity of carbon composite sheets (webs) reached ∼38 S/cm, and a high EMI shielding efficiency was obtained (∼50 dB).     

5‐Sulfoisophthalic acid monolithium salt doped polypyrrole/multiwalled carbon nanotubes composites for EMI shielding application in X‐band (8.2–12.4 GHz)

This article describes the synthesis and characterization of highly conductive polypyrrole (PPy)/multiwalled carbon nanotube (MWCNT) composites prepared by in situ polymerization of pyrrole using 5‐sulfoisophthalic acid monolithium salt [lithio sulfoisophthalic acid (LiSiPA)] as dopant and ferric chloride as oxidant. Several samples were prepared by varying the amounts of MWCNTs ranging from 1 to 5 wt %. Scanning electron microscope and transmission electron microscope images clearly show a thick coating of PPy on surface of MWCNTs. The electrical conductivity of PPy increased with increasing amount of MWCNTs and maximum conductivity observed was 52 S/cm at a loading of 5 wt % of MWCNTs. Pure PPy prepared under similar conditions had a conductivity of 25 S/cm. Electromagnetic interference (EMI) shielding effectiveness (SE) also showed a similar trend and average EMI shielding of ?108 dB (3 mm) was observed for sample having 5 wt % MWCNT in the frequency range of 8.2–12.4 GHz (X‐band). The light weight and absorption dominated total SE of ?93 to ?108 dB of these composites indicate the usefulness of these materials for microwave shielding. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45370.     

Hybrid composites of ABS with carbonaceous fillers for electromagnetic shielding applications

This work evaluates the influence of two types of carbonaceous fillers, carbon black (CB) and carbon nanotubes (CNTs), on the electrical, electromagnetic, and rheological properties of composites based on poly(acrylonitrile‐co‐butadiene‐co‐styrene) (ABS) prepared by the melt mixing. Electrical conductivity, electromagnetic shielding efficiency (EMI SE) in the X‐band frequency range (8–12.4 GHz), and melt flow index (MFI) results showed that ABS/CNT composites exhibit higher electrical conductivity and EMI SE, but lower MFI when compared to ABS/CB composites. The electrical conductivity of the binary composites showed an increase of around 16 orders of magnitude, when compared to neat ABS, for both fillers. Binary composites with 5 and 15 wt % of filler showed an EMI SE of, respectively, ?44 and ?83 dB for ABS/CNT, and ?9 and ?34 dB for ABS/CB. MFI for binary composites with 5 wt % were 15.45 and 0.55 g/10 min for CB and CNT, respectively. Hybrid composites ABS/CNT.CB with 3 wt % total filler and fraction 50:50 and 75:25 showed good correlation between EMI SE and MFI. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46546.