丙烷氨氧化制丙烯腈工艺以及催化剂研究进展

由于原料丙烯的短缺以及对丙烯腈需求的不断增加,本文提出一种以丙烷为原料的丙烯腈生产路线,并主要介绍了丙烷氨氧化反应的两种工艺和几种有发展前景的催化剂,为丙烯腈生产提供了一条具有经济吸引力的新路线。     

Reactivity of V2O5/MgF2 Catalysts for the Selective Ammoxidation of 3-Picoline

V₂O₅/MgF₂ catalysts with V₂O₅ contents ranging from 2.1 to 15.7 wt% were prepared, and the influence of the V₂O₅ content of the V₂O₅/MgF₂ catalyst on the structure and activity for the ammoxidation of 3-picoline was investigated. XRD data indicate that V₂O₅ is in a highly dispersed state though segregation of V₂O₅ into tiny crystallites occurs at and above 8 wt% V₂O₅. The 3-picoline ammoxidation activity increased with an increase in V₂O₅ content due not only to the species arising out of interaction of V₂O₅ and MgF₂, but also to the presence of V₂O₅ microcrystals in the catalysts.     

N2O emission from cropland in China

Based on the regionalization of uplands and paddy fields in China, the crop intensity in each region and the available field measurements, N₂O emission from cropland in China in 1995 was estimated to be 398 Gg N, in which, 310 Gg N was from uplands, accounting for 78% of the total. 88 Gg N–N₂O was emitted from paddy fields with 35 Gg N emitted during the rice growing season and 53 Gg N emitted during upland crop season. N₂O emission from upland and from paddy field during upland land crop season accounted for 91% of the total emission.     

Enhancement of C2H6 Oxidation by O2 in the Presence of N2O over Fe Ion-Exchanged BEA Zeolite Catalyst

Selective catalytic reduction (SCR) of N₂O with C₂H₆ took place effectively over Fe ion-exchanged BEA zeolite catalyst (Fe-BEA) even in the presence of excess oxygen. The mechanism in the SCR of N₂O with C₂H₆ over Fe-BEA catalyst was studied by a transient response experiment and an in situ DRIFT spectroscopy. No oxidation of C₂H₆ by O₂ took place below 350 °C (in C₂H₆/O₂). In the N₂O/C₂H₆/O₂ system, however, it was found that the reaction of C₂H₆ with O₂ was drastically enhanced by the presence of N₂O even at low temperatures (200-300 °C). Therefore, it was concluded that N₂O played an important role in the oxidation of C₂H₆ (i.e., activation of C₂H₆ at an initial step). On the basis of these findings, the mechanism in the SCR of N₂O with C₂H₆ is discussed.     

Physicochemical Investigation of Homogeneous Pulsed Discharge in N2/O2 for Ozone Production

The purpose of this work is to draw attention to the plasma kinetics in a nitrogen-oxygen mixture. The model includes the plasma chemistry module and the circuit module investigating the electrical and the physical characteristics of high-pressure homogenous pulsed discharge. The fundamental chemistry governing ozone generation developed in this work is based on a full set of processes regrouped in 117 reactions involving 19 charged particles, atomic, and molecular species. The results of simulations show the temporal variation of the discharge electrical parameters and the effect of the voltage applied to ozone production. The role played by different reactions and species is also given by analyzing the time evolution of species concentrations, as well as the ozone production and loss terms.     

The Effect of Different Active Sites on the Catalytic Activity of Fe-ZSM-5 Zeolite for N2O Direct Decomposition

Fe-modified ZSM-5 zeolites (Si/Al = 25) were prepared by adopting the liquid ion-exchange method with nitrate and oxalate of iron as Fe precursors and their catalytic performance was studied in the N₂O decomposition reaction. The results of FT-IR and H₂-TPR investigations indicated that (i) part of the iron ions could replace Brönsted acid protons at the straight channel wall (α sites), intersection of straight and sinusoidal channels (β sites), and sinusoidal channel wall (γ sites) within the ZSM-5 zeolite; and (ii) different Fe precursors gave rise to various distributions of α, β, and γ sites. We observed that the Fe-ZSM-5 catalyst prepared with iron oxalate as Fe precursor outperformed the ones prepared with iron nitrate as Fe precursor in the direct decomposition of N₂O. Furthermore, the catalytic activity of iron ions located at the α sites was higher than those of iron ions located at the β and γ sites.     

The desorption of O2 during NO and N2O decomposition on Cu- and Fe-zeolites

The decomposition of NO and of N₂O over a CuZSM-5 zeolite and a Fe-mordenite, respectively, has been studied using tracer techniques. The results demonstrate the high mobility of the lattice oxygen ions in self-diffusion. They afford a possible explanation for the problem of how two extralattice oxygens located at positions remote from each other may combine to form the O₂ molecules which are spontaneously desorbed in these redox reactions. They show that a portion of the lattice oxygen mixes into the O₂ released on decomposition. The data also show that N¹⁸O and N₂ ¹⁸O undergo exchange with the catalyst oxygen under reaction conditions.On leave from Central Research Institute for Chemistry, Hungarian Academy of Sciences, H-1525 Budapest, Hungary.     

Diffusion analysis of N2O cycling in a fertilized soil

The behavior of nitrous oxide (N₂O) in fertilized soil was studied in terms of soil fluxes, the production rates at various depths and the turnover in soil. The diffusive losses of N₂O to the atmosphere calculated from soil N₂O profile compared favorably with the flux directly determined with a closed chamber technique. The estimate of N₂O production rates at several depths demonstrated that the sites of N₂O production was only near the soil surface. The calculated residence time of N₂O in the entire soil column studied was only 1.4 hour during active emission period and less than 1 day even in the later period having trace N₂O emission. The prolonged N₂O emission observed after the active phase was due likely to a lasting N₂O production rather than a supply from the soil N₂O reservoir. The results suggested that most N₂O in soil was emitted quite promptly to the atmosphere after its production. A minor role of soil as an N₂O reservoir is emphasized from the viewpoint of the origin of groundwater N₂O. This revised version was published online in August 2006 with corrections to the Cover Date.     

The Catalytic Activity of Co/ZrO2 for NO Reduction with Propane in O2 Presence

The selective catalytic reduction (SCR) of NO by propane in the presence of excess oxygen was studied on a Co/ZrO₂ catalyst. This system is present as active for the NO reduction to N₂. It was found that the addition of Co could improve the activity and selectivity of propane towards NO_x reduction. The activity depends strongly on the space velocity (GHSV) when the system works with low oxygen concentration and it is independent of the space velocity when the system operates with excess oxygen. The water vapor present in the feed produces deactivation in the catalyst as well as in the support.     

Catalytic Conversion of N2O to N2 over Metal-Based Catalysts in the Presence of Hydrocarbons and Oxygen

The catalytic conversion of N₂O to N₂ in the presence or the absence of propene and oxygen was studied. The catalysts examined in this work were synthesized impregnating metals (Rh, Ru, Pd, Co, Cu, Fe, In) on different supports (Al₂O₃, SiO₂, TiO₂, ZrO₂ and calcined hydrotalcite MgAl₂(OH)₈·H₂O). The experimental results varied both with the type of the active site and with the type of the support. Rh and Ru impregnated on -alumina exhibited the highest activity. The performance of the above most promising catalysts was studied using various hydrocarbons (CH₄, C₃H₆, C₃H₈) as reducing agents. These experimental results showed that the type of reducing agent does not affect the reaction yield. The temperature where complete conversion of N₂O to N₂ was measured was independent of the reductant type. The activity of the most active catalysts was also measured in the presence of SO₂ and H₂O in the feed. A shift of the N₂O conversion versus temperature curve to higher temperatures was observed when SO₂ and H₂O were added, separately or simultaneously, to the feed. The inhibition caused by SO₂ was attributed to the formation of sulfates and that caused by water to the competitive chemisorption of H₂O and N₂O on the same active sites.     

Possible role of nitrite/nitrate redox cycles in N2O decomposition and light-off over Fe-ZSM-5

Surface nitrite/nitrate redox cycles were proposed to explain light-off behavior that was observed during the decomposition of N₂O over Fe-ZSM-5. Further study has demonstrated that while the nitrite/nitrate model can explain the original observations as an isothermal, mechanistic phenomenon, the light-off behavior is thermal, and not a mechanistic effect. Nonetheless, a pathway involving nitrite/nitrate redox cycles appears to be more consistent with experimental observation than the simple two-step pathway involving cation redox cycles. In particular, the nitrite/nitrate pathway can explain the effect of added NO upon the reaction kinetics and the reported isotopic product composition when unlabeled N₂O reacts over an oxygen-labeled catalyst. Further, a nitrite/nitrate pathway is consistent with the steady-state kinetics as well as published thermal desorption and infrared spectroscopic results.     

Cooperative Activation in the Synthesis of Flavanone Antioxidants Using a Simple and Highly Efficient Magnetically Recoverable Nano-Cu-CoFe2O4 Catalyst

ABSTRACT

Double mixed Cu_0.5Co_0.5Fe₂O₄ ferrite nanoparticles were found as a highly efficient and magnetically separable nanocatalyst for the synthesis of varied flavanone antioxidants. A wide range of flavanone derivatives were prepared with excellent isolated yields within the short reaction times. The catalyst could be separated using a simple magnetic extraction and reused 6 times with no remarkable loss of activity. The high activity of the prepared catalyst was attributed to the cooperative activation of the carbonyl group by both copper and cobalt via a synergistic catalytic effect that facilitates the Micheal addition of the hydroxyl group to the α,β-unsaturated ketone.     

Kinetic evaluation of mechanistic models for O2 release from ZSM-5-supported [Cu2+ –O–Cu2+] ions by thermal reduction or chemical interaction with impinging N2O molecules

For a series of oxidized Cu-ZSM-5 catalysts which were characterized in the catalytic amounts of the oxygen-bridged Cu²⁺-dimers, [Cu²⁺–O–Cu²⁺], activation energies required for the reduction of the Cu²⁺-dimer species by O₂ release were determined using the temperature-programmed experiments of thermal O₂ desorption (TPD) and N₂O decomposition reaction. The activation energy for the thermal reduction of the Cu²⁺-dimers during the TPD decreased linearly with increasing molar number of the Cu²⁺-dimers available on the ZSM-5, suggesting that the energy barrier of the O₂ formation via a Langmuir-Hinshelwood (LH) mechanism increased in proportion to the distance between the two Cu²⁺-dimers in the nearest neighbor. Activation energies of thermal O₂ release were comparable to the literature-reported binding energies of the differently spaced Cu²⁺-dimers. It was also revealed that the activation energy of O₂ release during the temperature programmed N₂O decomposition reaction over an oxidized catalyst was generally low as compared to that in the TPD, and that the degree of reduction of the Cu²⁺-dimers was much greater in the N₂O decomposition reaction than in the TPD at the same temperatures. These beneficial effects N₂O decomposition on the reduction of the Cu²⁺-dimers were discussed in respect of the removal mechanism of the Cu²⁺-dimer bridged oxygen.     

Direct Oxidation of H2 to H2O2 and Decomposition of H2O2 Over Oxidized and Reduced Pd-Containing Zeolite Catalysts in Acidic Medium

Both the conversion and H₂O₂ selectivity (or yield) in direct oxidation of H₂-to-H₂O₂ (using 1.7 mol% H₂ in O₂ as a feed) and also the H₂O₂ decomposition over zeolite (viz. H-ZSM-5, H-GaAlMFI and H- ) supported palladium catalysts (at 22 °C and atmospheric pressure) are strongly influenced by the zeolite support and its fluorination, the reaction medium (viz. pure water, 0.016 M or 1.0 M NaCl solution or 0.016 M H₂SO₄, HCl, HNO₃, H₃PO₄ and HClO₄), and also by the form of palladium (Pd⁰ or PdO). The oxidized (PdO-containing) catalysts are active for the H₂-to-H₂O₂ conversion and show very poor activity for the H₂O₂ decomposition. However, the reduced (Pd⁰-containing) catalysts show higher H₂ conversion activity but with no selectivity for H₂O₂, and also show much higher H₂O₂ decomposition activity. No direct correlation is observed between the H₂-to-H₂O₂ conversion activity (or H₂O₂ selectivity) and the Pd dispersion or surface acidity of the catalysts. Higher H₂O₂ yield and lower H₂O₂ decomposition activity are, however, obtained when the non-acidic reaction medium (water with or without NaCl) is replaced by the acidic one.     

Benzene Selective Oxidation with N2O on Fe/MFI Catalysts: Role of Zeolite and Iron Sites on the Deactivation Mechanism

The catalytic performances of Fe-zeolites having MFI structures and in which the Fe introduced either by ion exchange or during the hydrothermal synthesis has undergone partial framework to extra-framework migration induced by controlled heat treatment are reported. In particular, the catalytic behavior as function of time-on-stream and the formation of carbonaceous species were studied. The results suggest that only a small fraction of the iron is active in the selective oxidation of benzene to phenol in the presence of N₂O. It is suggested that the active fraction is formed by isolated iron ions in a pseudo-octahedral configuration with the sites positioned in hydroxyl nests (defects) of the zeolite and is selective in phenol formation as a result of in situ reduction during the catalytic tests. Two possible pathways of carbonaceous species were identified, the first through the intermediate further hydroxylation of phenol and the second through the coupling of phenol with benzene or another phenol molecule. This second pathway is the dominant mechanism of formation of carbonaceous species, although the relative rate of the two pathways depends on the zeolite characteristics and iron loading. It is also suggested that the second pathway depends on the strong chemisorption of phenol, probably on Lewis acid sites, which hinders the fast back-desorption of phenol out from the zeolite channels and thus favors the formation of carbonaceous species. Catalysts prepared by hydrothermal treatment show a lower rate of deactivation than those prepared by ion exchange, although the latter show a comparable productivity to phenol for amounts of iron in extra-framework positions around 20 to 30 times lower. The results also indicate that the presence of Al in the zeolite framework is beneficial for reducing the rate of deactivation as compared to that of Fe-silicalite samples.     

Separation of CO2 and N2 on Zeolite Silicalate-1 Membrane Synthesized on Novel Support

This paper reports on the properties of an MFI-type zeolite (silicalite-1) membrane synthesized on a novel tubular support with a 0.45 µm-pore size active layer consisting of zirconium and titanium oxides. Even though the membrane was synthesized by a pore plugging method, apart from penetrating into the support, the silicalite-1 crystals formed a 1.5 µm layer on top of the support. After the zeolite synthesis, the Si constituted more than 35% of the active layer of the support, which implies small size and close packing of the silicalite-1 crystals in the pores of the active layer.

Single gas permeation tests with N₂ and CO₂ revealed comparable N₂ and CO₂ permeances. On the other hand, CO₂/N₂ gas separation tests performed at different total feed pressures and feed compositions lead to CO₂/N₂ permselectivities as high as 26.0, with the corresponding CO₂ permeance of 6 × 10^?8 mol/m² Pa s. The effects of changing the partial pressure gradient of CO₂ across the membrane by means of varying the total feed pressure and the feed composition on the CO₂ permeance and CO₂/N₂ permselectivity are discussed.     

Reduction of lean NOx by ethanol over Ag/Al2O3 catalysts in the presence of H2O and SO2

The reduction of lean NOx using ethanol in simulated diesel engine exhaust was carried out over Ag/Al₂O₃ catalysts in the presence of H₂O and SO₂. The Ag/Al₂O₃ catalysts are highly active for the reduction of lean NOx by ethanol but the reaction is accompanied by side reactions to form CH₃CHO, CO along with small amounts of hydrocarbons (C₃H₆, C₂H₄, C₂H₂ and CH₄) and nitrogen compounds such as NH₃ and N₂O. The presence of H₂O enhances the NOx reduction while SO₂ suppresses the reduction. The presence of SO₂ along with H₂O suppresses the formation of acetaldehyde and NH₃. By infrared spectroscopy, it was revealed that the reactivity of NCO species formed in the course of the reaction was greatly enhanced in the presence of H₂O. The NCO species readily reacts with NO in the presence of O₂ and H₂O at room temperature, being converted to N₂ and CO₂ (CO). Addition of SO₂ suppresses the formation of NCO species and lowers the reactivity of the NCO species. However, the reduction of NOx is still kept at high conversion levels in the presence of H₂O and SO₂ over the present catalysts. About 80% of NOx in the simulated diesel engine exhaust was removed at 743 K. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effect of Modifiers on the Reactivity of Cr2O3/Al2O3 and Cr2O3/TiO2 Catalysts for the Oxidative Dehydrogenation of Propane

Chromium oxide supported on alumina and titania supports was modified with oxides of sodium, vanadium and molybdenum. The modified and unmodified chromium oxide catalysts were characterized by several techniques. The presence of surface chromium oxide and surface molybdenum and vanadium oxide species was detected in the unmodified and molybdenum and vanadium oxide modified supported chromium oxide catalysts. The reducibility (T_max and H/Cr ratio) of the surface chromium species was not affected for the vanadium and molybdenum oxide modified catalysts; however, the reducibility changed noticeably for sodium modified supported chromium oxide catalysts. Studies of the reactivity of the ODH of propane revealed the effect of modifiers on the reactivity properties of the surface chromium oxide species. The activity and propene selectivity decreased for sodium modified supported chromium oxide catalysts. However, the activity increased for vanadium oxide modified catalysts and was similar for molybdenum oxide modified catalysts irrespective of the support. The propene selectivity was higher for molybdenum oxide modified chromium oxide catalysts. However, the propene selectivity for vanadium oxide modified catalysts depends on the support since it appears that the inherent selectivity of the surface vanadium oxide species is reflected.     

Isotopic Study of N2O Decomposition on an Ion-Exchanged Fe-Zeolite Catalyst: Mechanism of O2 Formation

N₂O decomposition on an ion-exchanged Fe-MFI catalyst has been studied using an ¹⁸O-tracer technique in order to reveal the reaction mechanism. N₂ ¹⁶O was pulsed onto an ¹⁸O₂-treated Fe-MFI catalyst at 693 K, and the O₂ molecules produced were monitored by means of mass spectrometry. The ¹⁸O fraction in the produced oxygen had almost half the value of that on the surface oxygen, and ¹⁸O¹⁸O was not detected. The result shows that O₂ formation proceeds via the Eley–Rideal mechanism (N₂ ¹⁶O + ¹⁸O(a) N₂ + ¹⁶O¹⁸O).     

Catalytic Properties of Cr2O3 Doped with MgO Supported on MgF2 and Al2O3

Catalytic properties of Cr₂O₃ supported on MgF₂ or Al₂O₃ have been modified by magnesium oxide. The catalysts have been obtained by the co-impregnation method and characterised by: BET, XRD and TPR. As follows from the results, the oxides supported on magnesium fluorine react with each other already at 400 °C, leading to formation of an amorphous spinel-like phase. On the Al₂O₃ support such an MgCr₂O₄ spinel has appeared at much higher temperatures. The addition of magnesium oxide has a significant effect on the activity and selectivity of the catalysts studied in the CO oxidation reaction at room temperature and in the reaction of cyclohexane dehydrogenation. The magnesium–chromium catalysts supported on MgF₂ have been found to show much higher activity and selectivity than the analogous systems supported on Al₂O₃.