V2O3 modified LiFePO4/C composite with improved electrochemical performance

In addition to lattice doping and carbon-coating, surface modification with other metal oxides can also improve the electrochemical performance of LiFePO₄ powders. In this work, highly conductive vanadium oxide (V₂O₃) is in situ produced during the synthesis of carbon-coated LiFePO₄ (LiFePO₄/C) powders by a solid state reaction process and acts as a surface modifier. The structures and compositions of LiFePO₄/C samples containing 0-10 mol% vanadium are analyzed by X-ray diffraction, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy. Their electrochemical properties are also characterized with galvanostatic cell cycling and cyclic voltammetry. It is found that vanadium is present in the form of V₂O₃ that is incorporated in the carbon phase. The vanadium-modified LiFePO₄/C samples show improved rate capability and low-temperature performance. Their apparent lithium diffusion coefficient is in the range of 10⁻¹² to 10⁻¹⁰ cm² s⁻¹ depending on the vanadium content. Among the investigated samples, the one with 5 mol% vanadium exhibits the best electrochemical performance.     

Open-circuit voltage study on LiFePO4 olivine cathode

Olivine LiFePO₄ particles were prepared by solid-state reaction using Li₂CO₃, (NH₄)₂HPO₄ and FeC₂O₄2H₂O as raw materials, and they were coated with an appropriate amount of carbon through thermal decomposition of C₁₆H₁₀ pyrene. Cathodes using the olivine particles were subjected to an open-circuit voltage measurement under the relaxation condition of 24 h at each SOC and DOD states. The electrochemical reaction in the LiFePO₄ cathode was composed of a large plateau around 3.45 V with sloped regions nearby for both the fully charged and discharged states. It was found that the sloped region widths exhibited a hysteresis, that is, they depend on the direction of the redox reaction. Furthermore, both sloped regions became narrower when the operating temperature was raised from 30 °C to 60 °C. These facts implied that the obtained profiles were not in an equilibrium state with a quasi-OCV profile than the real one, and that the potential relaxation in the sloped regions took an extremely long time (more than 24 h).     

Effects of fluorine-substitution on the electrochemical behavior of LiFePO4/C cathode materials

The effects of fluorine substitution on the electrochemical properties of LiFePO₄/C cathode materials were studied. Samples with stoichiometric proportion of LiFe(PO₄)_1−xF_3x/C (x = 0.025, 0.05, 0.1) were prepared by adding LiF in the starting materials of LiFePO₄/C. XRD and XPS analyses indicate that LiF was completely introduced into bulk LiFePO₄ structure in LiFe(PO₄)_1−xF_3x/C (x = 0.025, 0.05) samples, while there was still some excess of LiF in LiFe(PO₄)_0.9F_0.3/C sample. The results of electrochemical measurement show that F-substitution can improve the rate capability of these cathode materials. The LiFe(PO₄)_0.9F_0.3/C sample showed the best high rate performance. Its discharge capacity at 10 C rate was 110 mAh g⁻¹ with a discharge voltage plateau of 3.31–3.0 V versus Li/Li⁺. The LiFe(PO₄)_0.9F_0.3/C sample also showed obviously better cycling life at high temperature than the other samples.     

Synthesis of LiFePO4/polyacenes using iron oxyhydroxide as an iron source

LiFePO₄/polyacenes (PAS) composite is synthesized by iron oxyhydroxide as a new raw material and phenol–formaldehyde resin as both reducing agent and carbon source. The mechanism of the reaction is outlined by the analysis of XRD, FTIR as well as TG/DSC. The results show that the formation of LiFePO₄ is started at 300 °C, and above 550 °C, the product can be mainly ascribed to olivine LiFePO₄. The electrochemical properties of the synthesized composites are investigated by charge–discharge tests. It is found that the prepared sample at 750 °C (S750) has a better electrochemical performance than samples prepared at other temperatures. A discharge capacity of 158 mAh g⁻¹ is delivered at 0.2 C. Under high discharge rate of 10 C, a discharge capacity of 145 mAh g⁻¹ and good capacity retention of 93% after 800 cycles are achieved. The morphology of S750 and PAS distribution in it are investigated by SEM and TEM.     

Solvothermal synthesis of hierarchical LiFePO4 microflowers as cathode materials for lithium ion batteries

Hierarchical LiFePO₄ microflowers have been successfully synthesized via a solvothermal reaction in ethanol solvent with the self-prepared ammonium iron phosphate rectangular nanoplates as a precursor, which is obtained by a simple water evaporation method beforehand. The hierarchical LiFePO₄ microflowers are self-assemblies of a number of stacked rectangular nanoplates with length of 6-8 μm, width of 1-2 μm and thickness of around 50 nm. When ethanol is replaced with the water-ethanol mixed solvent in the solvothermal reaction, LiFePO₄ micro-octahedrons instead of hierarchical microflowers can be prepared. Then both of them are respectively modified with carbon coating through a post-heat treatment and their morphologies are retained. As a cathode material for rechargeable lithium ion batteries, the carbon-coated hierarchical LiFePO₄ microflowers deliver high initial discharge capacity (162 mAh g⁻¹ at 0.1 C), excellent high-rate discharge capability (101 mAh g⁻¹ at 10 C), and cycling stability, which exhibits better electrochemical performances than carbon-coated LiFePO₄ micro-octahedrons. These enhanced electrochemical properties can be attributed to the hierarchical micro/nanostructures, which can take advantage of structure stability of micromaterials for long-term cycling. Furthermore the rectangular nanoplates as the building blocks can improve the electrochemical reaction kinetics and finally promote the rate performance.     

High-power LiFePO4 cathode materials with a continuous nano carbon network for lithium-ion batteries

To meet the requirements of high-power products (ex. electric scooters, hybrid electric vehicles, pure electric vehicles and robots), high-energy safe lithium-ion batteries need to be developed in the future. This research will focus on the microstructures and electrochemical properties of olivine-type LiFePO₄ cathode materials. The morphologies of LiFePO₄/C composite materials show spherical-type particles and have good carbon conductive networks. From the TEM bright field image and EELS mapping, the LiFePO₄/C powder shows continuous, dispersive nano-carbon network. These structures will improve electron transfer and lithium-ion diffusion for LiFePO₄ cathode materials, and increase their conductivity from 10⁻⁹ S cm⁻¹ to 10⁻³ S cm⁻¹. The electrochemical properties of LiFePO₄/C cathode material in this work demonstrated high rate capability (≥12 C) and long cycle life (≥700 cycles at a 3 C discharge rate).     

One-pot, glycine-assisted combustion synthesis and characterization of nanoporous LiFePO4/C composite cathodes for lithium-ion batteries

Nanoporous LiFePO₄/C composite cathodes have been synthesized by a novel one-pot, glycine-assisted combustion (GAC) method in presence of 2 wt.% Super P carbon in both Ar and 90% Ar-10% H₂ atmospheres at 750 °C for a short time of 6 h. While the Ar atmosphere offers phase pure samples, the Ar-H₂ atmosphere leads to the formation of impurity phases as indicated by X-ray diffraction data. The combustion-initiated expulsion of gases aids the formation of a nanoporous LiFePO₄/C composite structure as evident from electron microscopic analysis, which could allow easy penetration of the electrolyte and realization of an electronic-ionic 3D network. The nanoporous LiFePO₄/C sample synthesized in Ar atmosphere exhibits a high discharge capacity of 160 mAh g⁻¹ with 3% capacity fade in 50 cycles and high rate capability. With a short reaction time, the GAC method offers an energy efficient approach to synthesize high performance olivine LiFePO₄/C composite cathodes.     

Porous micro-spherical aggregates of LiFePO4/C nanocomposites: A novel and simple template-free concept and synthesis via sol-gel-spray drying method

Porous micro-spherical aggregates of LiFePO₄/C nanocomposites were prepared with a process of spray drying at 200 °C and subsequent heat treatment at 700 °C for 12 h by a novel and simple template-free sol-gel-SD method independent of surfactants or templates. The results indicate that the as-obtained LiFePO₄ porous microspheres have the mean diameter of 19.8 μm, average pore size of 45 nm, and large specific surface area (20.2 m² g⁻¹) with evenly distributed carbon (4.5 wt.%). The particles can be easily brought into contact with electrolyte, facilitating electric and lithium ion diffusion. They present large reversible discharge capacity of 137.5 mAh g⁻¹ at the current density of 0.1 C, good rate capacity of 53.8 mAh g⁻¹ at 10 C, and excellent capacity retention rate closed to 100% after various current densities in the region of 2.0-4.3 V.     

High temperature electrochemical performance of nanosized LiFePO4

The electrochemical performance of LiFePO₄ was tested at temperatures up to 150 °C for micrometric and nanometric size samples. Among the latter, both highly defective samples obtained by direct precipitation and annealed samples were tested. The comparison of voltage composition profiles for these samples coupled to GITT experiments allowed to conclude that defects seem to be the major factor in inducing the solid solution behaviour at room temperature. Good capacity retention is exhibited upon prolonged cycling at 100 °C in EC LiBOB electrolyte, also for nanosized samples that still maintain 75% of the initial capacity after 170 cycles. These results prove that the enhanced thermal stability of such electrolytes can be extended to temperatures much higher than those usually tested.     

A novel sol-gel method based on FePO4·2H2O to synthesize submicrometer structured LiFePO4/C cathode material

Carbon coated LiFePO₄/C cathode material is synthesized with a novel sol-gel method, using cheap FePO₄·2H₂O as both iron and phosphorus sources and oxalic acid (H₂C₂O₄·2H₂O) as both complexant and reductant. In H₂C₂O₄ solution, FePO₄·2H₂O is very simple to form transparent sols without controlling the pH value. Pure submicrometer structured LiFePO₄ crystal is obtained with a particle size ranging from 100 to 500 nm, which is also uniformly coated with a carbon layer, about 2.6 nm in thickness. The as-synthesized LiFePO₄/C sample exhibits high initial discharge capacity 160.5 mAh g⁻¹ at 0.1 C rate, with a capacity retention of 98.7% after 50th cycle. The material also shows good high-rate discharge performances, about 106 mAh g⁻¹ at 10 C rate. The improved electrochemical properties of as-synthesized LiFePO₄/C are ascribed to its submicrometer scale particles and low electrochemical impedance. The sol-gel method may be of great interest in the practical application of LiFePO₄/C cathode material.     

Temperature-controlled microwave solid-state synthesis of Li3V2(PO4)3 as cathode materials for lithium batteries

Monoclinic Li₃V₂(PO₄)₃ can be rapidly synthesized at 750 °C for 5 min (MW5m) by using temperature-controlled microwave solid-state synthesis method (TCMS). The carbon-free sample MW5m presents well electrochemical properties. In the cut-off voltage 3.0-4.3, MW5m presents a charge capacity 132 mAh g⁻¹, almost equivalent to the reversible cycling of two lithium ions per Li₃V₂(PO₄)₃ formula unit (133 mAh g⁻¹), and discharge capacity 126.4 mAh g⁻¹. In the cut-off voltage 3.0-4.8 V, MW5m shows an initial discharge capacity of 183.4 mAh g⁻¹, near to the theoretical discharge capacity. In the cycle performance, the capacity fade of Li₃V₂(PO₄)₃ is dependent on the cut-off voltage and the preparation method.     

Improved electrochemical performances of 9LiFePO4·Li3V2(PO4)/C composite prepared by a simple solid-state method

9LiFePO₄·Li₃V₂(PO₄)₃/C is synthesized via a carbon thermal reaction using petroleum coke as both reduction agent and carbon source. The as-prepared material is not a simple mixture of LiFePO₄ (LFP) and Li₃V₂(PO₄)₃ (LVP), but a composite possessing two phases: one is V-doped LFP and the other is Fe-doped LVP. The typical structure enhances the electrical conductivity of the composite and improves the electrochemical performances. The first discharge capacity of 9LFP·LVP/C in 18650 type cells is 168 mAh g⁻¹ at 1 C (1 C_9LFP·LVP/C = 166 mA g⁻¹), and exhibits high reversible discharge capacity of 125 mAh g⁻¹ at 10 C even after 150 cycles. At the temperature of −20 °C, the reversible capacity of 9LFP·LVP/C can maintain 75% of that at room temperature.     

Effects of Fe2P and Li3PO4 additives on the cycling performance of LiFePO4/C composite cathode materials

In this study, a solution method was employed to synthesize LiFePO₄-based powders with Li₃PO₄ and Fe₂P additives. The composition, crystalline structure, and morphology of the synthesized powders were investigated by using ICP-OES, XRD, TEM, and SEM, respectively. The electrochemical properties of the powders were investigated with cyclic voltammetric and capacity retention studies. The capacity retention studies were carried out with LiFePO₄/Li cells and LiFePO₄/MCMB cells comprised LiFePO₄-based materials prepared at various temperatures from a stoichiometric precursor. Among all of the synthesized powders, the samples synthesized at 750 and 775 °C demonstrate the most promising cycling performance with C/10, C/5, C/2, and 1C rates. The sample synthesized at 775 °C shows initial discharge capacity of 155 mAh g⁻¹ at 30 °C with C/10 rate. From the results of the cycling performance of LiFePO₄/MCMB cells, it is found that 800 °C sample exhibited higher polarization growth rate than 700 °C sample, though it shows lower capacity fading rate than 700 °C sample. For Fe₂P containing samples, the diffusion coefficient of Li⁺ ion increases with increasing amount of Fe₂P, however, the sample synthesized at 900 °C shows much lower Li⁺ ion diffusion coefficient due to the hindrance of Fe₂P layer on the surface of LiFePO₄ particles.     

LiFePO4-based electrode using micro-porous current collector for high power lithium ion battery

In order to improve the power performance of the lithium ion battery based on lithium iron phosphate (LiFePO₄), a new methodology using a three-dimensional micro-porous current collector was described. The three-dimensional current collector was manufactured based on foamed polyurethane and nickel–chromium alloy. The cell using the three-dimensional current collector exhibited a superior high-rate discharge capability as compared to a conventional-type cell using the aluminum foil current collector. Furthermore, impedance analysis revealed the size reduction of a semicircle for the charge-transfer resistance by applying the three-dimensional current collector, which indicates a superior current collecting ability for the developed substrate.     

Preparation and characterization of Ti-doped LiFePO4 cathode materials for lithium-ion batteries

Olivine structured LiFePO₄ (lithium iron phosphate) and Ti⁴⁺-doped LiFe_1−xTi_xPO₄ (0.01 ≤ x ≤ 0.09) powders were synthesized via a solution route followed by heat-treatment at 700 °C for 8 h under N₂ flowing atmosphere. The compositions, crystalline structure, morphology, carbon content, and specific surface area of the prepared powders were investigated with ICP-OES, XRD, TEM, SEM, EA, and BET. Capacity retention study was used to investigate the effects of Ti⁴⁺ partial substitution on the intercalation/de-intercalation of Li⁺ ions in the olivine structured cathode materials. Among the prepared powders, LiFe_0.97Ti_0.03PO₄ manifests the most promising cycling performance as it was cycled with C/10, C/5, C/2, 1C, 2C, and 3C rate. It showed initial discharge capacity of 135 mAh g⁻¹ at 30 °C with C/10 rate. From the results of GSAS refinement for the prepared samples, the doped-Ti⁴⁺ ions did not occupy the Fe²⁺ sites as expected. However, the occupancy of the doped Ti⁴⁺ ions are still not clear, and theoretical calculations are needed for further studies. From the variation of lattice parameters calculated by the least square method without refinement, it suggested that Ti⁴⁺-doped LiFePO₄ samples formed solid solutions at low doping levels while TiO₂ was also observed with TEM in samples prepared with doping level higher than 5 mol%.     

Self-assembled mesoporous LiFePO4 with hierarchical spindle-like architectures for high-performance lithium-ion batteries

Self-assembled mesoporous LiFePO₄ (LFP) with hierarchical spindle-like architectures has been successfully synthesized via the hydrothermal method. Time dependent X-ray diffraction, scanning electron microscopy, and cross section high resolution transmission electron microscopy are used to investigate the detailed growth mechanism of these unique architectures. Reaction time and pH value play multifold roles in controlling the microstructures of LFP. The LFP particles are uniform mesoporous spindles, which are comprised of numerous single-crystal LFP nanocrystals. As the cathode material for lithium batteries, LFP exhibits high initial discharge capacity (163 mAh g⁻¹, 0.1 C), excellent high-rate discharge capability (111 mAh g⁻¹, 5 C), and cycling stability. These enhanced electrochemical properties can be attributed to this unique microstructure, which will remain structural stability for long-term cycling. Furthermore, nanosizing of LFP nanocrystals can increase the electrochemical reaction surface, enhance the electronic conductivity, and promote lithium ion diffusion.     

Preparation of LiFePO4/C composites by co-precipitation in molten stearic acid

The olivine type LiFePO₄ is synthesized via a simple and inexpensive route by aqueous co-precipitation of an Fe(II) precursor material in molten stearic acid and subsequent heat treatment at different temperatures. Stearic acid serves as both chelating agent and carbonaceous material. The obtained composites with carbon are characterized by X-ray powder diffraction, field emission scanning electron microscopy, and Mössbauer spectroscopy. Electrochemical characteristics of the composites are evaluated by using galvanostatic charge/discharge tests. The powder obtained at 700 °C delivers discharge capacity of 160 mAh g⁻¹, quite near the theoretical value.     

Effects of magnesium doping on electronic conductivity and electrochemical properties of LiFePO4 prepared via hydrothermal route

Carbon free composites Li_1−xMg_xFePO₄ (x = 0.00, 0.02) were synthesized from LiOH, H₃PO₄, FeSO₄ and MgSO₄ through hydrothermal route at 180 °C for 6h followed by being fired at 750 °C for 6 h. The samples were characterized by X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), flame atomic absorption spectroscopy and electronic conductivity measurement. To investigate their electrochemical properties, the samples were mixed with glucose as carbon precursors, and fired at 750 °C for 6 h. The charge–discharge curves and cycle life test were carried out at 23 ± 2 °C. The Rietveid refinement results of lattice parameters of the samples indicate that the magnesium ion has been successfully doped into the M1 (Li) site of the phospho-olivine structure. With the same order of magnitude, there is no material difference in terms of the electronic conductivities between the doped and undoped composites. Conductivities of the doped and undoped samples are 10⁻¹⁰ S cm⁻¹ before being fired, 10⁻⁹ S cm⁻¹ after being fired at 750 °C, and 10⁻¹ S cm⁻¹ after coated with carbon, respectively. Both the doped and undoped composites coated with carbon exhibit comparable specific capacities of 146 mAh g⁻¹ vs. 144 mAh g⁻¹ at 0.2 C, 140 mAh g⁻¹ vs. 138 mAh g⁻¹ at 1 C, and 124 mAh g⁻¹ vs. 123 mAh g⁻¹ at 5 C, respectively. The capacity retention rates of both doped and undoped samples over 50 cycles at 5 C are close to 100% (vs. the first-cycle corresponding C-rate capacity). Magnesium doping has little effects on electronic conductivity and electrochemical properties of LiFePO₄ composites prepared via hydrothermal route.     

Optimized performances of core-shell structured LiFePO4/C nanocomposite

A nanosized LiFePO₄/C composite with a complete and thin carbon-shell is synthesized via a ball-milling route followed by solid-state reaction using poly(vinvl alcohol) as carbon source. The LiFePO₄/C nanocomposite delivers discharge capacities of 159, 141, 124 and 112 mAh g⁻¹ at 1 C, 5 C, 15 C and 20 C, respectively. Even at a charge-discharge rate of 30 C, there is still a high discharge capacity of 107 mAh g⁻¹ and almost no capacity fading after 1000 cycles. Based on the analysis of cyclic voltammograms, the apparent diffusion coefficients of Li ions in the composite are in the region of 2.42 × 10⁻¹¹ cm² s⁻¹ and 2.80 × 10⁻¹¹ cm² s⁻¹. Electrochemical impedance spectroscopy and galvanostatic intermittent titration technique are also used to calculate the diffusion coefficients of Li ions in the LiFePO₄/C electrode, they are in the range of 10⁻¹¹-10⁻¹⁴ cm² s⁻¹. In addition, at −20 °C, it can still deliver a discharge capacity of 122 mAh g⁻¹, 90 mAh g⁻¹ and 80 mAh g⁻¹ at the charge-discharge rates of 0.1 C, 0.5 C and 1 C, respectively.     

Synthesis and electrochemical properties of Na-doped Li3V2(PO4)3 cathode materials for Li-ion batteries

Na-doped Li_3−xNa_xV₂(PO₄)₃/C (x = 0.00, 0.01, 0.03, and 0.05) compounds have been prepared by using sol-gel method. The Rietveld refinement results indicate that single-phase Li_3−xNa_xV₂(PO₄)₃/C with monoclinic structure can be obtained. Among three Na-doped samples and the undoped one, Li_2.97Na_0.03V₂(PO₄)₃/C sample has the highest electronic conductivity of 6.74 × 10⁻³ S cm⁻¹. Although the initial specific capacities for all Na-doped samples have no much enhancement at the current rate of 0.2 C, both cycle performance and rate capability have been improved. At the 2.0 C rate, Li_2.97Na_0.03V₂(PO₄)₃/C presents the highest initial capacity of 118.9 mAh g⁻¹ and 12% capacity loss after 80 cycles. The partial substitution of Li with Na (x = 0.03) is favorable for electrochemical rate and cyclic ability due to the enlargement of Li₃V₂(PO₄)₃ unit cells, optimizing the particle size and morphology, as well as resulting in a higher electronic conductivity.