Insights into the Adhesive Mechanisms of Tree Frogs using Artificial Mimics

Elastic, microstructured surfaces (hydrophobic and hydrophilic) mimicking the surface structure of tree‐frog toe‐pads are fabricated. Their adhesion and friction behaviour in the presence of a liquid layer is evaluated and compared to flat controls. Tree‐frog‐like patterns are beneficial for wet adhesion only if the liquid does not wet the surface. The situation is different in friction, where the surface structure lead to significantly higher friction forces only if the liquid does wet the surface. Taking into account that tree‐frog attachment pads are hydrophilic and that their secretion wets all kind of surfaces, our results indicate that the surface structure in tree‐frog toe‐pads has been developed for climbing, when shear (friction) forces are involved. These results evidence the benefits and limitations of the surface design (microstructure and hydrophilicity) for adhesion and friction under wet conditions.     

Active,Programmable Elastomeric Surfaces with Tunable Adhesion for Deterministic Assembly by Transfer Printing

Active, programmable control of interfacial adhesion is an important, desired feature of many existing and envisioned systems, including medical tapes, releasable joints, and stamps for transfer printing. Here a design for an elastomeric surface that offers switchable adhesion strength through a combination of peel‐rate dependent effects and actuation of sub‐surface fluid chambers is presented. Microchannels and open reservoirs positioned under a thin surface membrane can be pressurized in a controlled manner to induce various levels of surface deformation via inflation. These pressurized structures demonstrate utility in controllably decreasing the strength of adhesion of flat, solid objects to the elastomeric surface, particularly in the limit of low peel‐rates. Experimental and theoretical studies of these systems reveal the key mechanisms, and guide optimized geometries for broad control over adhesion, in a programmable and reversible manner. Implementing these concepts in stamps for transfer printing enables new modes for deterministic assembly of micro‐ and nanoscale materials onto diverse types of substrates. Collections of silicon plates delivered onto plastic, paper and other surfaces with single or multiply addressable stamps illustrate some of the capabilities.     

4D Printing of a Bioinspired Microneedle Array with Backward‐Facing Barbs for Enhanced Tissue Adhesion

Microneedle (MN), a miniaturized needle with a length‐scale of hundreds of micrometers, has received a great deal of attention because of its minimally invasive, pain‐free, and easy‐to‐use nature. However, a major challenge for controlled long‐term drug delivery or biosensing using MN is its low tissue adhesion. Although microscopic structures with high tissue adhesion are found from living creatures in nature (e.g., microhooks of parasites, barbed stingers of honeybees, quills of porcupines), creating MNs with such complex microscopic features is still challenging with traditional fabrication methods. Here, a MN with bioinspired backward‐facing curved barbs for enhanced tissue adhesion, manufactured by a digital light processing 3D printing technique, is presented. Backward‐facing barbs on a MN are created by desolvation‐induced deformation utilizing cross‐linking density gradient in a photocurable polymer. Barb thickness and bending curvature are controlled by printing parameters and material composition. It is demonstrated that tissue adhesion of a backward‐facing barbed MN is 18 times stronger than that of barbless MN. Also demonstrated is sustained drug release with barbed MNs in tissue. Improved tissue adhesion of the bioinspired MN allows for more stable and robust performance for drug delivery, biofluid collection, and biosensing.     

Fibrillar Elastomeric Micropatterns Create Tunable Adhesion Even to Rough Surfaces

Biologically inspired, fibrillar dry adhesives continue to attract much attention as they are instrumental for emerging applications and technologies. To date, the adhesion of micropatterned gecko‐inspired surfaces has predominantly been tested on stiff, smooth substrates. However, all natural and almost all artificial surfaces have roughnesses on one or more different length scales. In the present approach, micropillar‐patterned PDMS surfaces with superior adhesion to glass substrates with different roughnesses are designed and analyzed. The results reveal for the first time adhesive and nonadhesive states depending on the micropillar geometry relative to the surface roughness profile. The data obtained further demonstrate that, in the adhesive regime, fibrillar gecko‐inspired adhesive structures can be used with advantage on rough surfaces; this finding may open up new applications in the fields of robotics, biomedicine, and space exploration.     

A Novel Bioinspired Switchable Adhesive with Three Distinct Adhesive States

A novel switchable adhesive, inspired by the gecko's fibrillar dry attachment system, is introduced. It consists of a patterned surface with an array of mushroom‐shaped pillars having two distinct heights. The different pillar heights allow control of the pull‐off force in two steps by application of a low and a high preload. For low preload, only the long pillars form contact, resulting in a low pull‐off force. At higher preload, all pillars form contact, resulting in high pull‐off force. Even further loading leads to buckling induced detachment of the pillars which corresponds to extremely low pull‐off force. To achieve the respective samples a new fabrication method called double inking is developed, to achieve multiple‐height pillar structures. The adhesion performance of the two‐step switchable adhesive is analysed at varying preload and for different pillar aspect ratios and height relations. Finally, the deformation behavior of the samples is investigated by in situ monitoring.     

A Review of 3D Printing Technologies for Soft Polymer Materials

Soft polymer materials, which are similar to human tissues, have played critical roles in modern interdisciplinary research. Compared with conventional methods, 3D printing allows rapid prototyping and mass customization and is ideal for processing soft polymer materials. However, 3D printing of soft polymer materials is still in the early stages of development and is facing many challenges including limited printable materials, low printing resolution and speed, and poor functionalities. The present review aims to summarize the ideas to address these challenges. It focuses on three points: 1) how to develop printable materials and make unprintable materials printable, 2) how to choose suitable methods and improve printing resolution, and 3) how to directly construct functional structures/systems with 3D printing. After a brief introduction on this topic, the mainstream 3D printing technologies for printing soft polymer materials are reviewed, with an emphasis on improving printing resolution and speed, choosing suitable printing techniques, developing printable materials, and printing multiple materials. Moreover, the state‐of‐the‐art advancements in multimaterial 3D printing of soft polymer materials are summarized. Furthermore, the revolutions brought about by 3D printing of soft polymer materials for applications similar to biology are highlighted. Finally, viewpoints and future perspectives for this emerging field are discussed.     

Bioinspired Superwettability Micro/Nanoarchitectures: Fabrications and Applications

Biological systems have evolved over billions of years to develop wetting strategies for advantageous structure–property–performance relations that are crucial for their survival. The discovery of these intriguing relationships has inspired tremendous efforts to investigate the micro/nanoscale features of naturally occurring structures with superwettability. Researchers have since developed new methods and techniques to construct artificial materials that mimic natural structures and functionalities. Here, a brief review of natural hierarchical architectures with liquid repellent properties is presented, and the critical underlying mechanism is summarized with an emphasis on the micro/nanoscopic architectures. The state‐of‐the‐art micro/nanofabrication techniques for creating bioinspired hierarchical superwettability structures that are categorized by random and exquisite features are also reviewed, followed by an overview of their emerging applications, with special attention to biomedical‐related fields. The development of fabrication techniques enhances capabilities relative to those of living systems, paving the way toward advanced structural materials with superior functions and unprecedented characteristics for potential applications.     

Pressure Sensitive Adhesion of an Elastomeric Protein Complex Extracted From Squid Ring Teeth

The pressure sensitive adhesion characteristic of a protein complex extracted from squid ring teeth (SRT), which exhibits an unusual and reversible transition from a solid to a melt, is studied. The native SRT is an elastomeric protein complex that has standard amino acids, and it does not function as adhesives in nature. The SRT can be thermally shaped into any 3D geometry (e.g., thin films, ribbons, colloids), and it has a glass transition temperature of 32 °C in water. Underwater adhesion strength of the protein film is approximately 1.5–2.5 MPa. The thermoplastic protein film could potentially be used in an array of fields, including dental resins, bandages for wound healing, and surgical sutures in the body.     

Low‐Resistant Electrical and Robust Mechanical Contacts of Self‐Attachable Flexible Transparent Electrodes with Patternable Circuits

Flexible, transparent, conductive electrodes are key elements of emerging flexible electronic and energy devices. Such electrodes should form an intimate physical contact with various active components of flexible devices to ensure stable, low‐resistant electrical contacts. However, contact formation techniques are based largely on conventional soldering, conductive pastes, mechanical clamping, and thin film deposition. These generally result in damaged, contaminated, bulky, and uncontrollable contact interfaces. A self‐attachable, flexible, transparent, and conductive electrode that is based on a distinctive design of regular grid patterns into which bioinspired adhesive architectures and percolating Ag nanowires are integrated is proposed. Based on this integrated design, the proposed electrode forms reliable, low‐resistant electrical contacts; strong mechanical adhesive contacts; and ultra‐clean, damage‐free contact interfaces with active device components by attaching onto the components without using additional conductive pastes, mechanical pressing, or vacuum deposition processes. The contact interfaces of the electrode and device components remain stable even when the electrode is extremely bent. Moreover, specific electronic circuits can be generated on the electrode surface by a selective deposition of Ag nanowires. This enables simple interconnections of diverse electronic components on its surface.     

Bioinspired Continuous and Spontaneous Antigravity Oil Collection and Transportation

Liquids with low surface tension, such as petroleum, serve as the source of power for development of modern industry. Spontaneous and directional transportation of oily liquids in aqueous environment has drawn wide attentions owing to its scientific significance and practical prospect in marine petroleum exploitation and oil spill cleanup. Persistent effort has been made to the directional transportation of oil droplets under specific assistance. However, the spontaneous oriented movement of oil, especially the air/water two‐phase oil delivery is still identified as a big challenge. Here, a bioinspired superoleophobic pump has been fabricated through the assembly of a superoleophobic mesh and an oil column. Depending on the directional releases of surface energy, oil droplets can be continuously collected and pumped to centimeters high without additional driving forces. The antigravity oil delivery system can realize continuous oil flow under water, even the air/water two‐phase oil transportation. This work demonstrates a new mode of liquid transportation without external energy and should open a new way to design novel fluid delivery systems to realize diverse liquid transport.     

Engineering Micropatterned Dry Adhesives: From Contact Theory to Handling Applications

Reversible adhesion is the key functionality to grip, place, and release objects nondestructively. Inspired by nature, micropatterned dry adhesives are promising candidates for this purpose and have attracted the attention of research groups worldwide. Their enhanced adhesion compared to nonpatterned surfaces is frequently demonstrated. An important conclusion is that the contact mechanics involved is at least as important as the surface energy and chemistry. In this paper, the roles of the contact geometry and mechanical properties are reviewed. With a focus on applications, the effects of substrate roughness and of temperature variations, and the long‐term performance of micropatterned adhesives are discussed. The paper provides a link between the current, detailed understanding of micropatterned adhesives and emerging applications.     

Polymer Pressure-Sensitive Adhesive with A Temperature-Insensitive Loss Factor Operating Under Water and Oil

Loss factor tan δ determines the viscoelasticity of a material. Higher or lower loss factor tanδ (>1 or <1) suggests a viscous or elastic material. Most polymer pressure-sensitive adhesives (PSAs) possess a limited operational temperature range (near room temperature), above which the PSAs trend to be more viscous (un-crosslinked) or more elastic (crosslinked), and below which PSAs become more elastic. These properties are unfavorable for PSA operation. Herein, an underwater PSA possessing short hydrophobic side chains and weak hydrogen bond interactions are described. Proper modulus and stable loss factor close to 1 contributes to an efficient adhesion underwater over a temperature range of 0–100 °C. Moreover, by introducing Teflon particles, the adhesion can be operated under silicon oil from room temperature to 150 °C due to the formation of a drainage surface structure and its temperature insensitivity.     

Torrent Frog‐Inspired Adhesives: Attachment to Flooded Surfaces

Anatomic differences on the toe pad epithelial cells of torrent and tree frogs (elongated versus regular geometry) are believed to account for superior ability of torrent frogs to attach to surfaces in the presence of running water. Here, the friction properties of artificial hexagonal arrays of polydimethylsiloxane (PDMS) pillars (elongated and regular) in the presence of water are compared. Elongated pillar patterns show significantly higher friction in a direction perpendicular to the long axis. A low bending stiffness of the pillars and a high edge density of the pattern in the sliding direction are the key design criteria for the enhanced friction. The elongated patterns also favor orientation‐dependent friction. These findings have important implications for the development of new reversible adhesives for wet conditions.     

Enhanced Thermal Transport across Self-Interfacing van der Waals Contacts in Flexible Thermal Devices

Minimizing the thermal contact resistance (TCR) at the boundary between two bodies in contact is critical in diverse thermal transport devices. Conventional thermal contact methods have several limitations, such as high TCR, low interfacial adhesion, a requirement for high external pressure, and low optical transparency. Here, a self-interfacing flexible thermal device (STD) that can form robust van der Waals mechanical contact and low-resistant thermal contact to planar and non-planar substrates without the need for external pressure or surface modification is presented. The device is based on a distinctive integration of a bioinspired adhesive architecture and a thermal transport layer formed from percolating silver nanowire (AgNW) networks. The proposed device exhibits a strong attachment (maximum 538.9 kPa) to target substrates while facilitating thermal transport across the contact interface with low TCR (0.012 m² K kW⁻¹) without the use of external pressure, thermal interfacial materials, or surface chemistries.