Mass transfer dynamics of the evaporation step in membrane formation by phase inversion

A ternary diffusion model has been developed for the evaporation step of the phase inversion process. The model is applied to the analysis of mass transfer dynamics of the evaporation step for the methanol–acetone–cellulose acetate (CA) ternary casting system. The combined analysis of quantitatively computational results from the ternary evaporation model and qualitative dynamic results during the quench process has shown that the evaporation step is essentially necessary to prepare the defect‐free, ultrathin skinned asymmetric CA membrane for the separation of CO₂/CH₄. The skin layer of high CA concentration obtained by evaporation has an ability to suppress liquid–liquid phase separation. And the skin layer with high tensile strength can resist the interfacial tension caused by spinodal decomposition from the substructure. Although the CA concentration in the skin layer increases considerably because of the evaporation step and the following delay time during the quench process, the substructure can still induce the spinodal decomposition because the strong coagulant, methanol, can diffuse rapidly across the ultrathin skin layer. Hence the defect‐free, ultrathin‐skinned asymmetric membrane for gas separation can be prepared from methanol–acetone–CA casting system by evaporation step and the wet phase inversion. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1564–1571, 2002     

Optimization of CO2–CH4 separation performance of integrally skinned asymmetric membranes prepared from poly(2,6‐dimethyl‐1,4‐phenylene oxide) by factorial design

Integrally skinned asymmetric flat sheet membranes were prepared from poly(2,6‐dimethyl 1,4‐phenylene oxide)(PPO) for CO₂–CH₄ separation. Various experiments were carried out to identify PPO membranes, which have good mechanical strength and gas separation abilities. Membrane strength and selectivity depend on the interplay of the rate of precipitation and the rate of crystallization of the PPO. The effects of major variables involved in the membrane formation and performance, including the concentration of the polymer, solvent, and additive, the casting thickness, the evaporation time before gelation, and the temperature of the polymer solution, were investigated. Factorial design experiments were carried out to identify the factor effects. The membrane performance was modelled and optimized to approach preset values for high CO₂ permeance and a high CO₂ : CH₄ permeance ratio. Membranes were prepared based on the optimum conditions identified by the model. Essentially, defect‐free membranes were prepared at these conditions, which resulted in a pure gas permeance of 9.2 × 10⁻⁹ mol/m² s Pa for CO₂ and a permeance ratio of 19.2 for CO₂ : CH₄. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1601–1610, 1999     

Preparation of polyvinylamine/polysulfone composite hollow‐fiber membranes and their CO2/CH4 separation performance

Fixed‐carrier composite hollow‐fiber membranes were prepared with polyvinylamine (PVAm) as the selective layer and a polysulfone ultrafiltration membrane as the substrate. The effects of the PVAm concentration in the coating solution, the number of coatings, and the crosslinking of glutaraldehyde and sulfuric acid on the CO₂ permeation rate and CO₂/CH₄ selectivity of the composite membranes were investigated. As the PVAm concentration and the number of coatings increased, the CO₂/CH₄ selectivity increased, but the CO₂ permeation rate decreased. The membranes crosslinked by glutaraldehyde or sulfuric acid possessed higher CO₂/CH₄ selectivities but lower CO₂ permeation rates. For the pure feed gas, a composite hollow‐fiber membrane coated with a 2 wt % PVAm solution two times and then crosslinked with glutaraldehyde and an acid solution in sequence had a CO₂ permeation rate of 3.99 × 10^?6 cm³ cm^?2 s^?1 cmHg^?1 and an ideal CO₂/CH₄ selectivity of 206 at a feed gas pressure of 96 cmHg and 298 K. The effect of time on the performance of the membranes was also investigated. The performance stability of the membranes was good during 6 days of testing. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1885–1891, 2006     

Gas permeability and selectivity through asymmetric polyimide membranes

Permeability and selectivity of CO₂, O₂, N₂, and CH₄ were determined for the asymmetric membrane of aromatic polyimide derived from 2,2′-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride (6FDA) and 3,3′-diaminodiphenylsulfone (m-DDS) at 35°C and at pressure up to 76 cmHg. The average apparent skin layer thickness of all asymmetric membranes measured was 2.6 μm. The selectivities for (O₂/N₂) and (CO₂/CH₄) in the membranes were 11.5 at O₂ permeance of 3.2 × 10⁻⁷ and 153 at CO₂ of 6.3×10⁻⁷ [cm³(STP)/cm² s cmHg], respectively, without the necessity of an additional coating process. The average gas selectivities of the asymmetric memberanes were much larger than those determined for the dense membrances. The effect of the microstructure of polyimide on the gas selectivity is discussed. © 1996 John Wiley & Sons, Inc.     

The role of silver nanoparticles on mixed matrix Ag/cellulose acetate asymmetric membranes

Mixed matrix asymmetric membranes were prepared by the addition of silver nanoparticles to cellulose acetate/acetone/formamide casting solutions with ratios acetone/formamide varying from 1.44 to 2.77 to prepare ultrafiltration/nanofiltration membranes covering a wide range of hydraulic permeabilities. Binding of the silver nanoparticles to the polymer matrix is revealed through comparison of the FTIR spectra of the cellulose acetate and the Ag/cellulose acetate membranes. In the later, there is a decrease of the ratio between the bands intensities at 2,000–2,500 cm⁻¹. Membrane surface charge of the mixed matrix membranes varies with the pore size and pH, and when compared with cellulose acetate membranes there is a decrease of the negative surface charge densities. The silver nanoparticles in all mixed matrix membranes results in an enhancement of the hydraulic permeabilities, ranging from 10.8 kg m⁻² h⁻¹ bar⁻¹ to 67.1 kg m⁻² h⁻¹ bar⁻¹. POLYM. COMPOS., 38:32–39, 2017. © 2015 Society of Plastics Engineers     

Novel fixed‐carrier membranes for CO2 separation

A new membrane material having two kinds of CO₂ carriers was obtained. Composite membranes were prepared with the material and support membranes. The facilitated transport of CO₂ through these membranes was performed with pure CH₄ and CO₂ as well as CH₄/CO₂ mixtures containing 50 vol % CO₂. The results show that the membranes possess better CO₂ permeance than that of other fixed carrier membranes reported in the literature. In the measurements with pure gases, at 26°C, 0.013 atm of CO₂ pressure, the membrane with polysulfone support displays a CO₂ permeance of 7.93 × 10^?4 cm³ /cm² s cmHg and CO₂/CH₄ ideal selectivity of 212.1. In the measurements with mixed gases, at 26°C, 0.016 atm of CO₂ partial pressure, the membrane displays a CO₂ permeance of 1.69 × 10^?4 cm³ /cm² s cmHg and CO₂/CH₄ selectivity of 48.1. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2222–2226, 2002     

Modification of PES/PU membrane by supercritical CO2 to enhance CO2/CH4 selectivity: Fabrication and correlation approach using RSM

Integrally skinned asymmetric gas separation membranes of polyethersulfone (PES)/polyurethane (PU) blend were prepared using supercritical CO₂ (SC-CO₂) as a nonsolvent for the polymer solution. The membrane consisted of a dense and a porous layer, which were conjoined to separate CO₂ from CH₄. The FTIR, DSC, tensile and SEM tests were performed to study and characterize the membranes. The results revealed that an increase in SC-CO₂ temperature causes an increment in permeance and a decrease in membrane selectivity. Furthermore, by raising the pressure, both permeance and selectivity increased. The modified membrane with SC-CO₂ had much higher selectivity, about 5.5 times superior to the non-modified membrane. This higher selectivity performance compared to previous works was obtained by taking the advantages of both using partial miscible blend polymer due to the strong polar–polar interaction between PU PES and SC-CO₂ to fabricate the membrane. The response surface methodology (RSM) was applied to find the relationships between several explanatory variables and CO₂ and CH₄ permeance and CO₂/CH₄ selectivity as responses. Finally, the results were validated with the experimental data, which the model results were in good agreement with the available experimental data.     

Atmospheric CO2/CH4 permeability of EVA copolymer/SiO2 composite membrane for biogas purification

The CO₂ and CH₄ permeabilities of poly(ethylene-co-vinyl acetate) (EVA)/SiO₂ composite membrane were investigated at atmospheric pressure. The membranes were fabricated by compression molding and characterized by Fourier transformed infrared spectroscopy, differential scanning calorimetry, a universal testing machine, and a contact angle analyzer. The effect of vinyl acetate content (18–33 wt%) was evaluated for both single-gas and mixed-gas permeation systems. A non-pressurized homemade-permeation cell was used for the single-gas permeation of CO₂ and CH₄, while a tubular membrane was utilized for a continuous separation of CO₂/CH₄ mixture. CO₂ flux was readily increased (from 0.7 to 2.0 ml/m².s) with vinyl acetate content (18–33 wt%). The enhanced CO₂ permeability is attributed to the increase in polarity and also the decrease in crystallinity of the membrane. A satisfied gas separation selectivity (CO₂/CH₄) of 4.31 could be obtained from tubular membrane with 28 wt% VA content. The incorporation of SiO₂ as a filler (0.5–2.0 wt%) especially increased the membrane polarity and hence the CO₂ flux up to 6.0 ml/m².s. However, the CH₄ flux was not affected by VA and SiO₂ contents.     

Carbon dioxide separation and dry reforming of methane for synthesis of syngas by a dual‐phase membrane reactor

High‐temperature CO₂ selective membranes offer potential for use to separate flue gas and produce a warm, pure CO₂ stream as a chemical feedstock. The coupling of separation of CO₂ by a ceramic–carbonate dual‐phase membrane with dry reforming of CH₄ to produce syngas is reported. CO₂ permeation and the dry reforming reaction performance of the membrane reactor were experimentally studied with a CO₂–N₂ mixture as the feed and CH₄ as the sweep gas passing through either an empty permeation chamber or one that was packed with a solid catalyst. CO₂ permeation flux through the membrane matches the rate of dry reforming of methane using a 10% Ni/γ‐alumina catalyst at temperatures above 750°C. At 850°C under the reaction conditions, the membrane reactor gives a CO₂ permeation flux of 0.17 mL min^?1 cm^?2, hydrogen production rate of 0.3 mL min^?1 cm^?2 with a H₂ to CO formation ratio of about 1, and conversion of CO₂ and CH₄, respectively, of 88.5 and 8.1%. © 2013 American Institute of Chemical Engineers AIChE J, 59: 2207–2218, 2013     

New high permeable polysulfone/ionic liquid membrane for gas separation

In this study, the effects of 1-Ethyl-3-methylimidazolium tetrafluoroborate ionic liquid on CO₂/CH₄ separation performance of symmetric polysulfone membranes are investigated. Pure polysulfone membrane and ionic liquid-containing membranes are characterized. Field emission scanning electron microscopy (FE-SEM) is used to analyze surface morphology and thickness of the fabricated membranes. Energy dispersive spectroscopy (EDS) and elemental mapping, Fourier transform infrared (FTIR), thermal gravimetric (TGA), X-ray diffraction (XRD) and Tensile strength analyses are also conducted to characterize the prepared membranes. CO₂/CH₄ separation performance of the membranes are measured twice at 0.3 MPa and room temperature (25 °C). Permeability measurements confirm that increasing ionic liquid content in polymer-ionic liquid membranes leads to a growth in CO₂ permeation and CO₂/CH₄ selectivity due to high affinity of the ionic liquid to carbon dioxide. CO₂ permeation significantly increases from 4.3 Barrer (1 Barrer=10^-10 cm³(STP)·cm·cm^-2·s^-1·cmHg^-1, 1cmHg=1.333kPa) for the pure polymer membrane to 601.9 Barrer for the 30 wt% ionic liquid membrane. Also, selectivity of this membrane is improved from 8.2 to 25.8. mixed gas tests are implemented to investigate gases interaction. The results showed, the disruptive effect of CH₄ molecules for CO₂ permeation lead to selectivity decrement compare to pure gas test. The fabricated membranes with high ionic liquid content in this study are promising materials for industrial CO₂/CH₄ separation membranes.     

CO2‐facilitated transport through poly(N‐vinyl‐γ‐sodium aminobutyrate‐co‐sodium acrylate)/polysulfone composite membranes

Poly(N‐vinyl‐γ‐sodium aminobutyrate‐co‐sodium acrylate) (VSA–SA)/polysulfone (PS) composite membranes were prepared for the separation of CO₂. VSA–SA contained secondary amines and carboxylate ions that could act as carriers for CO₂. At 20°C and 1.06 atm of feed pressure, a VSA–SA/PS composite membrane displayed a pure CO₂ permeation rate of 6.12 × 10^?6 cm³(STP)/cm² s cmHg and a CO₂/CH₄ ideal selectivity of 524.5. In experiments with a mixed gas of 50 vol % CO₂ and 50 vol % CH₄, at 20°C and 1.04 atm of feed pressure, the CO₂ permeation rate was 9.2 × 10^?6 cm³ (STP)/cm² s cmHg, and the selectivity of CO₂/CH₄ was 46.8. Crosslinkages with metal ions were effective for increasing the selectivity. Both the selectivity of CO₂ over CH₄ and the CO₂ permeation rate had a maximum against the carrier concentration. The high CO₂ permeation rate originated from the facilitated transport mechanism, which was confirmed by Fourier transform infrared with attenuated total reflectance techniques. The performance of the membranes prepared in this work had good stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 275–282, 2006     

Hybrid FSC membrane for CO2 removal from natural gas: Experimental,process simulation,and economic feasibility analysis

The novel fixed‐site‐carrier (FSC) membranes were prepared by coating carbon nanotubes reinforced polyvinylamine/polyvinyl alcohol selective layer on top of ultrafiltration polysulfone support. Small pilot‐scale modules with membrane area of 110–330 cm² were tested with high pressure permeation rig. The prepared hybrid FSC membranes show high CO₂ permeance of 0.084–0.218 m³ (STP)/(m² h bar) with CO₂/CH₄ selectivity of 17.9–34.7 at different feed pressures up to 40 bar for a 10% CO₂ feed gas. Operating parameters of feed pressure, flow rate, and CO₂ concentration were found to significantly influence membrane performance. HYSYS simulation integrated with ChemBrane and cost estimation was conducted to evaluate techno‐economic feasibility of a membrane process for natural gas (NG) sweetening. Simulation results indicated that the developed FSC membranes could be a promising candidate for CO₂ removal from low CO₂ concentration (10%) NGs with a low NG sweetening cost of 5.73E?3 $/Nm³ sweet NG produced. © 2014 American Institute of Chemical Engineers AIChE J 60: 4174–4184, 2014     

Preparation of vinyl amine‐co‐vinyl alcohol/polysulfone composite membranes and their carbon dioxide facilitated transport properties

A vinyl amine–vinyl alcohol copolymer (VAm–VOH) was synthesized through free‐radical polymerization, basic hydrolysis in methanol, acidic hydrolysis in water, and an anion‐exchange process. In the copolymer, the primary amino groups on the VAm segment acted as the carrier for CO₂‐facilitated transport, and the vinyl alcohol segment was used to reduce the crystallinity and increase the gas permeance. VAm–VOH/polysulfone (PS) composite membranes for CO₂ separation were prepared with the VAm–VOH copolymer as a selective layer and PS ultrafiltration membrane as a support. The membrane gas permselectivity was investigated with CO₂, N₂, and CH₄ pure gases and their binary mixtures. The results show that the CO₂ transport obeyed the facilitated transport mechanism, whereas N₂ and CH₄ followed the solution–diffusion mechanism. The increase in the VAm fraction in the copolymer resulted in a carrier content increase, a crystallinity increase, and intermolecular hydrogen‐bond formation. Because of these factors, the CO₂ permeance and CO₂/N₂ selectivity had maxima with the VAm fraction. At an optimum applied pressure of 0.14 MPa and at an optimum VAm fraction of 54.8%, the highest CO₂ permeance of 189.4 GPU [1 GPU = 1 × 10^?6 cm³(STP) cm^?2 s^?1 cmHg^?1] and a CO₂/N₂ selectivity of 58.9 were obtained for the CO₂/N₂ mixture. The heat treatment was used to improve the CO₂/N₂ selectivity. At an applied pressure of 0.8–0.92 MPa, the membrane heat‐treated under 100°C possessed a CO₂ permeance of 82 GPU and a CO₂/N₂ selectivity of 60.4, whereas the non‐heat‐treated membrane exhibited a CO₂ permeance of 111 GPU and a CO₂/N₂ selectivity of 45. After heat treatment, the CO₂/N₂ selectivity increased obviously, whereas the CO₂ permeance decreased. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40043.     

Intermolecular Interactions Between Methanol/Water Molecules and Nafion™ Membrane: An Infrared Spectroscopy Study

The intermolecular interactions between methanol/water and Nafion™ membranes have been investigated using IR spectroscopy. The evolution of IR spectra of the Nafion™ membranes, immersed in various concentrations of methanol solution depends strongly on the methanol concentration. The O–H bending vibration modes at 1,636, 1,660 and 1,672 cm^–1 associated with the hydrogen bonding of (H₃O⁺…SO₃^–) as well as (CH₃OH₂⁺…SO₃^–), and at 1,702, 1,717 and 1,711–1,736 cm^–1 associated with the hydrogen bonding of (CF₂…H–O–CH₃), (CF₂…H–OH), (CF₂…⁺H₃O) and (CF₂…H–OSO₂^–) were observed. The vibration mode of (CF₂…H–O) was found to be appearing obviously at 3,821–3,900 cm^–1 when the Nafion™ membrane was immersed in the methanol solution with concentration higher than 6 M. On the other hand, the wavenumber of the O–H stretching peak increases with an increase in the methanol concentration. Results of IR spectra revealed that the methanol molecules show better capability to penetrate into the hydrophobic domain of the Nafion™ membrane than water. The intermolecular interaction between the hydrophobic domains of Nafion™ and methanol molecules becomes more observable at a higher methanol concentration.     

Gas permeation performance of cellulose hollow fiber membranes made from the cellulose/N‐methylmorpholine‐N‐oxide/H2O system

Cellulose hollow fiber membranes (CHFM) were prepared using a spinning solution containing N‐methylmorpholine‐N‐oxide as solvent and water as a nonsolvent additive. Water was also used as both the internal and external coagulant. It was demonstrated that the phase separation mechanism of this system was delayed demixing. The CHFM was revealed to be homogeneously dense structure after desiccation. The gas permeation properties of CO₂, N₂, CH₄, and H₂ through CHFM were investigated as a function of membrane water content and operation pressure. The water content of CHFM had crucial influence on gas permeation performance, and the permeation rates of all gases increased sharply with the increase of membrane water content. The permeation rate of CO₂ increased with the increase of operation pressure, which has no significant effect on N₂, H₂, and CH₄. At the end of this article a detailed comparison of gas permeation performance and mechanism between the CHFM and cellulose acetate flat membrane was given. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1873–1880, 2004     

Gas permeation properties of new type asymmetric membranes

We have developed a new type of asymmetric membranes having a homogeneous hyperthin skin layer, which was used as a polyimide synthesized by 2,2-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride (6FDA) and 2,2-bis(4-amino phenyl) hexafluoro-propane (BAAF). The skin layer thicknesses of the 6FDA-BAAF polyimide asymmetric membranes were 40–60 nm, and the porosity was 10^-6% when a defect size was assumed as 5 nm. The permselectivity of 6FDA-BAAF polyimide asymmetric membranes after silicone coating had α of 40 for CO₂/CH₄ and a flux of 1.0 [Nm³/m²-h-atm] (=3.7 × 10⁻⁴ [cm³(STP)/cm² s cmHg]) for CO₂, α of 4.3 for O₂/N₂ and a flux of 2.0 × 10⁻¹ [Nm³/m²/h/atm] (=7.1 × 10⁻⁵ [cm³(STP)/cm²s cmHg]) for O₂. These values were constant for large-scale manufacturing. © 1996 John Wiley & Sons, Inc.     

Effect of ethanol–water mixture as gelation medium during formation of cellulose acetate reverse osmosis membranes

By using ethanol–water mixtures in a wide range of alcohol concentrations and temperatures, cellulose acetate membranes with a wide range of surface porosities can be obtained. Two different casting solution compositions were used, involving cellulose acetate, acetone, and aqueous magnesium perchlorate (composition I) or formamide (composition II). All reverse osmosis experiments were carried out at 250 psig using a 3500 ppm NaCl–H₂O feed solution at laboratory temperature. The effective area of film surface was 12 cm² in all cases. With composition I, with pure water gelation medium at 0°C, the resulting membrane gave a solute separation of 5% and product rate of 220 g/hr, whereas with 95% alcohol as gelation medium, the resulting membrane gave a solute separation of ～1% and product rate of 1240 g/hr under otherwise identical experimental conditions. With composition II membranes, the maximum product rate of 360 g/hr with the corresponding minimum solute separation of ～1% was obtained with 71.2% alcohol–water gelation medium at 0°C. Increase in the temperature of the gelation medium in the range 12° ?25°C tends to increase the average size of pores on the membrane surface. These results offer a basis for the development of cellulose acetate ultrafiltration membranes.     

The use of the simplex method to characterize dry cellulose acetate membranes for gas separations

The normal and log-normal distributions are used to describe the pore size distribution of dry asymmetric cellulose acetate membranes for CO₂/CH₄ separations. Various optimization techniques are implemented to determine the distribution parameters R and σ as well as the constants A₁, and A₂, related to pore structure and surface transport. respectively. By using the Simplex method, a unique solution for the characterization parameters is easily obtained irrespective of the starting search point. The permeation data of helium was used to characterize the membranes and determine the flow parameters which can be used to predict the performance of those membranes in separating CO₂/CH₄ mixtures.     

Effects of THF as cosolvent in the preparation of polydimethylsiloxane/polyethersulfone membrane for gas separation

Polydimethylsiloxane/polyethersulfone (PDMS/PES) asymmetric membranes are widely applied in gas separation. However, the effects of common cosolvent on these membranes remain unknown. In order to study the changes in membrane morphology and gas separation properties, asymmetric PDMS/PES membranes were prepared. The studied parameters were types of cosolvents, tetrahydrofuran (THF) concentration, evaporation time, and PDMS concentration. Membrane morphology was examined using scanning electron microscopy and gas separation was conducted using pure CO₂, N₂, CH₄, and Hat 25°C. The addition of cosolvent into the polymer solution decreased the dope viscosity and delayed liquid–liquid demixing during phase inversion. Macrovoids formation was observed in substructure layer after adding THF and these macrovoids elongated with the reduction in THF content. There were microvoids formed on top of macrovoids and microvoids layer became thicker due to the increasing evaporation time of solvents before coagulation in nonsolvent. The PDMS coating on the PES membrane formed a dense skin layer and exhibited higher selectivity compared to the uncoated membrane. Membrane contained THF cosolvent with 60 s evaporation time and 3 wt% coated PDMS is the optimum membrane among other membranes in this work. The CO₂/N₂ selectivity was enhanced by 73.3% with CO₂ permeance of 44.86 GPU. POLYM. ENG. SCI., 54:2177–2186, 2014. © 2013 Society of Plastics Engineers     

Fabrication of asymmetric polyethersulfone membranes for separation of carbon dioxide from methane using polyetherimide as polymeric additive

Polyetherimide (PEI) was used as a polymeric additive for preparing an asymmetric polyethersulfone (PES) membrane for the separation of CO₂ from CH₄. In pure gas experiments, the higher skin layer thickness and the lower porosity of the sub layer for the membrane prepared from the polymer blend with the composition of 98:2 lead to an increase in CO₂/CH₄ selectivity and a decrease in the CO₂ permeance in contrast with a pristine PES. For higher PEI contents, the higher fractional free volume of the membranes improves the gas permeance and reduces the CO₂/CH₄ selectivity. The incorporation of PEI in PES reduces the CO₂ sorption in PES via decreasing the non-equilibrium free volume and imparts antiplasticization properties to the membrane.