Mechanical Properties and Morphology of Nitrile Rubber Toughened Polystyrene

Mechanical properties and morphology of blends of polystyrene and finely powdered (uncrosslinked and crosslinked) nitrile rubber were studied with special reference to the effect of blend ratio. Blends were prepared by melt mixing polystyrene and nitrile rubber in an internal mixer at 180°C in the composition range of 0–20 wt% nitrile rubber. The tensile stress/strain properties and impact strength of the polystyrene/nitrile rubber blends were determined using injection molded test specimens. In comparison to the blends with uncrosslinked nitrile rubber, blends with crosslinked nitrile rubber showed higher tensile strength, elongation at break, Young's modulus, impact strength, flexural strength, and flexural modulus. The enhanced adhesion between the dispersed nitrile rubber phase and the polystyrene matrix results in an increase in mechanical properties. Scanning electron micrographs of the fractured surfaces confirm the enhancement in mechanical properties.     

Rubber‐toughened polypropylene/acrylonitrile‐co‐butadiene‐co‐styrene blends: Morphology and mechanical properties

The RTPP/ABS (rubber toughened polypropylene/poly (acrylonitrile‐co‐butadiene‐co‐styrene) blends, both noncompatibilized and compatibilized with polypropylene‐g‐polystyrene, were prepared by melt mixing in a Brabender Plasti‐Corder. As the torque ratio of RTPP and ABS was about 2, phase cocontinuity in the blends was achieved at ABS volume fractions around 0.16, which was evidenced by both microscopic analysis and mechanical testing. A new microscopic and image analysis technique was introduced, whose combination provides two semiquantitative parameters: structure roughness and structure cocontinuity. The latter parameter is closely associated with the predictive scheme based on the equivalent box model and percolation theory, which was used in this study. The predicted mechanical properties were confronted with the experimental data for tensile modulus, yield strength, and tensile impact strength. While the modulus of noncompatibilized blends is reasonably fitted by the model, the compatibilizer accounts for a positive deviation attributed to a strong interaction between the compatibilizer and the matrix. The yield strength of noncompatibilized blends indicates poor interfacial adhesion, which is so enhanced by the compatibilizer that no phase debonding occurs before yielding. Tensile impact strength, in contrast to modulus and yield strength, passes through a deep minimum for both types of blends; two tentative explanations of this detrimental behavior were suggested. POLYM. ENG. SCI., 47:582–592, 2007. © 2007 Society of Plastics Engineers.     

Phase morphology,thermomechanical, and crystallization behavior of uncompatibilized and PP‐g‐MAH compatibilized polypropylene/polystyrene blends

In this article, we discuss the phase morphology, thermal, mechanical, and crystallization properties of uncompatibilized and compatibilized polypropylene/polystyrene (PP/PS) blends. It is observed that the Young's modulus increases, but other mechanical properties such as tensile strength, flexural strength, elongation at break, and impact strength decrease by blending PS to PP. The tensile strength and Young's modulus of PP/PS blends were compared with various theoretical models. The thermal stability, melting, and crystallization temperatures and percentage crystallinity of semicrystalline PP in the blends were marginally decreased by the addition of amorphous PS. The presence of maleic anhydride‐grafted polypropylene (compatibilizer) increases the phase stability of 90/10 and 80/20 blends by preventing the coalescence. Hence, finer and more uniform droplets of PS dispersed phases are observed. The compatibilizer induced some improvement in impact strength for the blends with PP matrix phase, however fluctuations in modulus, strength and ductility were observed with respect to the uncompatibilized blend. The thermal stability was not much affected by the addition of the compatibilizer for the PP rich blends but shows some decrease in the thermal stability of the blends, where PS forms the matrix. On the other hand, the % crystallinity was increased by the addition of compatibilizer, irrespective of the blend concentration. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42100.     

Impact-modified blends of compatibilized polyamide-6 with liquid crystalline copolyester

Compatibilized blends of polyamide-6 (PA6) and thermotropic liquid crystalline polymer (LCP) modified with various high-impact polypropylene (HIPP) contents were injection-molded. These blends were compatibilized with maleic anhydride-grafted polypropylene (MAP). The effects of impact modification on the morphology, impact, static, and dynamic mechanical properties were investigated. The results showed that the HIPP addition leads to an improvement of the Izod impact strength of the blends significantly while it reduced the tensile strength and stiffness properties. An attempt was made to correlate the structure of the PA6(MAP)/HIPP/LCP blends from the scanning electron microscopic observations with the measured mechanical properties. This work provides a way to produce a tough in situ composite. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1611–1619, 1998     

Properties of poly(ethylene terephthalate) and maleic anhydride-grafted polypropylene blends by reactive processing

The properties of poly(ethylene terephthalate) (PET) and polypropylene (PP) blends and PET/maleic anhydride-grafted PP (MAgPP) reactive blends were investigated. Two blend systems were immiscible based on tan δ measured by dynamic mechanical analyzer (DMA). In case of PET/MAgPP blends, the reaction of ester groups of PET and MA sites on MAgPP occurred during melt mixing at 280°C for 30 min. The reaction was confirmed by a new peak between the glass transition temperatures of PET-rich and MAgPP-rich phase on tan δ curves, as well as from the rheological properties. From the morphology, the improvement of the dispersibility in PET/MAgPP reactive blends was observed. The modulus of PET/MAgPP blends was higher than that of PET/PP blends, and the strength of PET/MAgPP blends showed the good adhesion compared with the PET/PP blends. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 389–395, 1998     

Effect of styrene–isoprene–styrene,styrene–butadiene–styrene,and styrene–butadiene–rubber on the mechanical,thermal, rheological,and morphological properties of polypropylene/polystyrene blends

The mechanical, thermal, rheological, and morphological properties of polypropylene (PP)/polystyrene (PS) blends compatibilized with styrene–isoprene–styrene (SIS), styrene–butadiene–styrene (SBS), and styrene–butadiene–rubber (SBR) were studied. The incompatible PP and PS phases were effectively dispersed by the addition of SIS, SBS, and SBR as compatibilizers. The PP/PS blends were mechanically evaluated in terms of the impact strength, ductility, and tensile yield stress to determine the influence of the compatibilizers on the performance properties of these materials. SIS‐ and SBS‐compatibilized blends showed significantly improved impact strength and ductility in comparison with SBR‐compatibilized blends over the entire range of compatibilizer concentrations. Differential scanning calorimetry indicated compatibility between the components upon the addition of SIS, SBS, and SBR by the appearance of shifts in the melt peak of PP toward the melting range of PS. The melt viscosity and storage modulus of the blends depended on the composition, type, and amount of compatibilizer. Scanning electron microscopy images confirmed the compatibility between the PP and PS components in the presence of SIS, SBS, and SBR by showing finer phase domains. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 266–277, 2003     

Effect of alkali‐resistant glass fiber on polypropylene/polystyrene blends: Modeling and characterization

Alkali‐resistant glass fiber (GF) reinforced polypropylene (PP)/polystyrene (PS) blends were prepared by melt mixing in a Thermo Haake Rheochord mixer. Variation in thermal and mechanical properties with the addition of glass fibers into the polypropylene/polystyrene blends was investigated. The characterization of PP/PS/GF composites was done by dynamic mechanical analysis (DMA), thermogravimetric analysis, scanning electron microscope, and transmission electron microscope. The experimentally observed tensile properties of glass fiber reinforced PP/PS blends were compared with various published models. It was found that the experimental results agree well with Hui‐ Shia and series models. DMA tests revealed an increase in storage modulus with fiber loading confirms the greater degree of stress transfer from the matrix to the fiber. TEM micrographs reveal that the glass fibers are located at the interface between the blend components. POLYM. COMPOS., 37:398–406, 2016. © 2014 Society of Plastics Engineers     

Effect of flexibility of ethylene vinyl acetate and crystallization of polypropylene on the mechanical properties of i‐PP/EVA blends

Polymer blend technology has been widely used for the past several years for the modification or enhancement of mechanical properties of polymers to obtain an overall balance of properties over those of the constituents. Despite its interesting mechanical and thermal properties, the impact strength of polypropylene leaves wide scope for improvement. A series of blends of ethylene vinyl acetate (EVA) copolymer with an impact grade of isotactic polypropylene (i‐PP) were prepared by single screw extrusion at 0–0.32 volume fraction of the dispersed phase. The mechanical properties such as tensile behavior, elongation‐at‐break, and impact strength of these blends systems as well as crystallinity were evaluated. Crystallinity data have been used in greater depth to support the mechanical properties. Differential scanning calorimetry studies conducted to study the modification in crystallinity of the crystalline component, i‐PP, of the blend revealed that the rubber component of the blend enhanced the crystallinity of i‐PP phase by providing sites for nucleation. Tensile modulus and strength decreased while the impact strength and breaking elongation enhanced with blending elastomer concentration. The improved properties of these PP/EVA blends are encouraging for carrying out further work on this system (composites) and suggest potential high impact strength applications for PP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of rubber particle size on mechanical properties of polypropylene–SEBS blends

Isotactic polypropylene blends with 0–20 vol % thermoplastic elastomers were prepared to study the influence of elastomer particle size on mechanical properties. Polystyrene-block-poly(ethene-co-but-1-ene)-block-polystyrene (SEBS) was used as thermoplastic elastomer. SEBS particle size, determined by means of transmission electron and atomic force microscopy, was varied by using polypropylene and SEBS of different molecular weight. With increasing polypropylene molecular weight and, consequently, melt viscosity and decreasing SEBS molecular weight, SEBS particle size decreases. Impact strength of pure polypropylene is almost independent of molecular weight, whereas impact strength of polypropylene blends increases strongly with increasing polypropylene molecular weight. The observed sharp brittle–tough transition is caused by micromechanical processes, mostly shear yielding, especially occurring below a critical interparticle distance. The interparticle distance is decreasing with decreasing SEBS particle size and increasing volume fraction. If the polypropylene matrix ligament between the SEBS particles is thinner than 0.27 μm, the blends become ductile. Stiffness and yield stress of polypropylene and polypropylene blends increase with increasing polypropylene molecular weight in the same extent, and are consequently only dependent on matrix properties and not on SEBS particle size. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1891–1901, 1998     

Effect of the elastomer type on the microstructure and mechanical properties of polypropylene

In this study, the effects of the elastomer type—ethylene–propylene–diene monomer (EPDM), three kinds of ethylene vinyl acetate (EVA 9, EVA 18, and EVA 28, where the number is the vinyl acetate concentration), and styrene–butadiene–styrene—and content on the microstructure and mechanical and thermal properties of isotactic polypropylene (i‐PP) blends were investigated. Five different elastomer concentrations (3, 6, 9, 12, and 15 wt %) were added to i‐PP to produce polypropylene/elastomer blends. The yield and tensile strengths, elastic modulus, impact strength, hardness, melt flow index (MFI), and structural properties of the blends were investigated. The tensile and yield strengths, elastic modulus, and hardness decreased gradually, whereas the impact strength and MFI increased as the elastomer content increased. As a result, with respect to the impact strength, the most effective elastomers were EPDM with 15 wt % and EVA 28 with 15 wt % for higher impact strength values. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1445–1450, 2005     

Compatibilization of polypropylene/polystyrene blends with poly(styrene-b-butadiene-b-styrene) block copolymer

The compatibilizing effect of the triblock copolymer poly(styrene-b-butadiene-b-styrene) (SBS) on the morphology and mechanical properties of immiscible polypropylene/polystyrene (PP/PS) blends were studied. Blends with three different weight ratios of PP and PS were prepared and three different concentrations of SBS were used for investigations of its compatibilizing effects. Scanning electron microscopy (SEM) showed that SBS reduced the diameter of the PS-dispersed particles as well as improved the adhesion between the matrix and the dispersed phase. Transmission electron microscopy (TEM) revealed that in the PP matrix dispersed particles were complex “honeycomblike” aggregates of PS particles enveloped and joined together with the SBS compatibilizer. Wide-angle X-ray diffraction (WAXD) analysis showed that the degree of crystallinity of PP/PS/SBS slightly exceeded the values given by the addition rule. At the same time, addition of SBS to pure PP and to PP/PS blends changed the orientation parameters A₁₁₀ and C significantly, indicating an obvious SBS influence on the crystallization process in the PP matrix. SBS interactions with PP and PS influenced the mechanical properties of the compatibilized PP/PS/SBS blends. Addition of SBS decreased the yield stress and the Young's modulus and improved the elongation at yield as well as the notched impact strength in comparison to the binary PP/PS blends. Some theoretical models for the determination of the Young's modulus of binary PP/PS blends were used for comparison with the experimental results. The experimental line was closest to the series model line. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 69: 2625–2639, 1998     

The effect of composition on morphological,thermal, and mechanical properties of polypropylene/nylon-6/polypropylene-g-butyl acrylate blends

The effect of concentration of polypropylene grafted with butyl acrylate (PP-g-BA) compatibilizer on thermal, morphological, and mechanical properties of polypropylene/nylon-6 blends has been studied. It was observed that blends with 4.8 wt% concentration of PP-g-BA exhibited superior mechanical and morphological properties at all the compositions of PP/Ny-6. Attempts were made to correlate the experimental data for tensile modulus and strength with existing mathematical models.     

Mechanical properties of blends containing HDPE and PP

The mechanical properties of binary blends of high-density polyethylene and polypropylene are quite good compared to those for blends of some other immiscible pairs. The property relationships observed depend strongly on the process used to fabricate the blends as shown by comparisons of specimens made by injection and compression molding with widely varied cooling rates in the latter. Strength and modulus may show additive behavior or have positive or negative deviations, depending on the process conditions; however, measures of ductility like impact strength or elongation at break always show negative departures from additivity and exhibit minima in some cases. Addition of an appropriate ethylene–propylene elastomer greatly improves the ductility of these blends but with a corresponding decrease in strength and modulus. The presence of weld lines has a serious detrimental effect on mechanical properties of these blends.     

Properties of the polyethylene/poly (2,6-dimethyl-1,4-phenylene ether)/polystyrene system in the presence of SEPS block copolymers

An immiscible polymer system of polyethylene (HDPE)/poly(2,6-dimethyl-1,4-phenylene ether)/polystyrene was compatibilized in the presence of a specific formulated compatibilizer and the properties of this system were studied, in particular, as a function of the poly(phenylene ether) and polystyrene content in the blend with polyethylene and as a function of compatibilizer concentration. The compatibilizer used was a hydrogenated styrene/isoprene/styrene triblock copolymer (SEPS) which also contained quantities of polypropylene and paraffin oil. Selected thermal, mechanical, and processing properties were investigated and their special features are discussed. In relation to specific properties like the modulus of elasticity and notched Izod impact strength, the polymer system with a hydrogenated SEPS triblock copolymer investigated seems to be a better compatibilized system than other blends described. The phase behavior of the polymer system was characterized using DSC and showed three general polymer phases: a partially crystalline polyethylene phase, an amorphous mixed phase of miscible poly(phenylene ether) and polystyrene, as well as a preferred isotactic crystalline polypropylene phase. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1835–1842, 1997     

Bamboo fiber-reinforced polypropylene composites: A study of the mechanical properties

A new type of bamboo fiber-reinforced polypropylene (PP) composite was prepared and its mechanical properties were tested. To enhance the adhesion between the bamboo fiber and the polypropylene matrix, maleic anhydride-grafted polypropylene (MAPP) was prepared and used as a compatibilizer for the composite. The maleic anhydride content of the MAPP was 0.5 wt %. It was found that with 24 wt % of such MAPP being used in the composite formulation, the mechanical properties of the composite such as the tensile modulus, the tensile strength, and the impact strength all increased significantly. The new composite has a tensile strength of 32–36 MPa and a tensile modulus of 5–6 GPa. Compared to the commercially available wood pulp board, the new material is lighter, water-resistant, cheaper, and more importantly has a tensile strength that is more than three times higher than that of the commercial product. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1891–1899, 1998     

Polymer blends of polypropylene with polydialkylsiloxane

Polypropylene was blended with polydialkylsiloxane (alkyl : propyl and octyl). Some properties of the resultant polymer blends were investigated: the melt flow index at 230°C, bending modulus, and Izod impact strength. Furthermore, their morphology was observed using scanning and transmission electron microscopes. It was elucidated that polydipropylsiloxane and polydioctylsiloxane, which are finely dispersed as ciliated islands in the sea of polypropylene, are effective to increase the melt flow index and Izod impact strength of the polymer blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1853–1861, 1998     

Impact and tensile properties of SEBS copolymer compatibilized PS/HDPE blends

In this study, polystyrene–hydrogenated polybutadiene–polystyrene (SEBS) triblock copolymer was used as a compatibilizer for the blends of polystyrene (PS) and high-density polyethylene (HDPE). The morphology and static mechanical and impact properties of the blends were investigated by means of scanning electron microscopy, uniaxial tension, and instrumented falling-weight impact measurements. Tensile tests showed that the yield strength of the PS/HDPE/SEBS blends decreases considerably with increasing HDPE content. However, the elongation at break of the blends tended to increase significantly with increasing HDPE content. The excellent tensile ductility of the HDPE-rich blends resulted from shield yielding of the matrix. Charpy impact measurements indicated that the impact strength of the blends increases slowly with HDPE content up to 50 wt %; thereafter, it increases sharply with increasing HDPE content. The impact energy of the HDPE-rich blends exceeded that of pure HDPE, implying that the HDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of SEBS compatibilizer. The correlation between the impact property and morphology of the blends is discussed. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1099–1108, 1998     

Deformation and fracture of polystyrene/polypropylene blends: A simulation study

The mechanical behavior of binary polymer blends polystyrene/polypropylene were studied by a continuous mesoscopic simulation method. The dynamic density functional theory approach embodied in MesoDyn method was adopted to obtain the meso-structures of polymer blends. The output of MesoDyn serves as the input of a micromechanical lattice spring model (LSM), which consists of a three-dimensional network of springs. Mechanical properties, such as young’s modulus and stress distribution can be obtained through applying strain in LSM. Subsequently, a stress-related probabilistic method was applied in LSM to study the fracturing process of materials. The fracture positions were shown in detail which have close relationship with the meso-structures. Due to the significance of interface which has a notable influence on the global mechanical properties of immiscible blends, we proposed a new method to define the stiffness in the interfacial area to study the global stiffness (young’s modulus) of materials. The results show a good agreement with the existing experiments. Besides, we varied the minimum fracture stress (related to toughness) of the interface to investigate the strength of polymer blends. A graphic representation was shown in this work, it indicates that the system with continuous interface perpendicular to the applied strain are more likely to exhibit catastrophic failure. The methods developed in this work provide important tools to predict the mechanical properties of real polymer blends.     

Use of oxazoline functionalized polyolefins and elastomers as compatibilizers for thermoplastic blends

Oxazoline functionalized polypropylene, polyethylene, ethylene propylene copolymer (E/P), and styrene ethylene/butylene styrene copolymer (SEBS) were studied as compatibilizers in blends of polyolefins with polyesters and polyamides. The blends investigated were polypropylene/polyamide 6, polypropylene/polybutylene terephtalate, and polyethylene/polyamide 6, with engineering thermoplastic contents of 30 wt %. The blends were prepared in a twin-screw midiextruder, and injection molded with a mini-injection molding machine. The effect of compatibilizing on the morphology and mechanical properties of the blends was of interest. Compatibilization substantially improved the toughness of all tested blends. Their strength and stiffness remained at the level of the binary blends when polypropylene or polyethylene based compatibilizers were used, but slightly decreased with other compatibilizers. Morphological studies showed that the particle size was reduced, and the adhesion of the dispersed phase to the matrix improved by compatibilization. The effect of unfunctionalized polyethylene, polypropylene, E/P, and SEBS was also studied to compare the compatibilizers with them. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1923–1930, 1998     

Phase modification of SEBS block copolymer by different additives and its effect on morphology,mechanical and dynamic mechanical properties

The objective of this study is to examine the phase modification of styrene–ethylene butylene–styrene (SEBS) block copolymer by different additives and its influence on morphology and mechanical, and dynamic mechanical properties. The additives chosen are the coumarone–indene (CI), phenol–formaldehyde (PF), paraffin hydrocarbon (PAHY) resins, as well as aromatic oil (AO), polystyrene (PS), polypropylene (PP), ethylene vinyl acetate (EVA) (VA 28 and 45%), and ethylene propylene diene monomer (EPDM) rubber. It is interesting to note that of all the additives, PP has the most prominent effect. The mechanical properties of SEBS polymer are enhanced to a large extent by PP. The value of tan δ maximum of SEBS at both the low and the high temperature transitions is decreased. All the resins and PS increase the storage modulus and the tensile modulus of the SEBS polymer. CI resin and AO modify the hard and soft phases of SEBS polymer. AO, EPDM rubber, and EVA lower the mechanical strength of the SEBS polymer. The results are explained on the basis of morphologystudied with the help of scanning electron microscopy. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:2015–2025, 1998