Measurements and application of thermal characteristics of soft-packed NCM lithium-ion power battery

锂离子电池的极化内阻是不可逆热测试的关键参数。为了更准确地计算极化内阻,针对三元软包锂离子动力电池,进行了HPPC测试、熵热系数测试、充放电温升测试,采用两种方法对极化内阻进行了计算,一种是通过电压变化量除以电流得到,另一种是通过建立二阶RC模型,结合HPPC测试工况辨识得到。根据两种方法得到的极化内阻,结合Bernardi生热速率模型公式对电池进行了1C充电和0.5C、1C、2C放电下的温度场仿真,并与红外热成像仪记录到的温度分布进行了对比。结果表明：根据二阶RC模型得到的极化内阻进行的仿真与实验数据吻合较好,说明利用二阶RC模型得到的极化内阻更加适用于电池持续充放电过程中的热分析。模型很好地模拟了电池不同充放电倍率下的温度场信息,对电池热分析及热管理可起到指导作用。     

Preheating strategy of variable-frequency pulse for lithium battery in cold weather

Aiming to the issue of charging difficulty and capacity fading for lithium-ion battery at low temperature, this study proposes a preheating strategy using variable-frequency pulse. The innovation of this paper is to propose the thermo-electric coupling model based on the electrochemical impedance spectroscopy of battery at different temperatures, integrated with variable frequency changing for pulse method to develop an effective inner pre-heating strategy. Meanwhile, the evaluating method of impact of this strategy on capacity fading of battery has also been proposed to examine its effectiveness, to find the optimal strategy. First, temperature rise model and the thermo-electric coupling model at different temperatures according to the equivalent circuit model of battery are presented. Further, optimal heating frequency of current pulse at different temperatures is calculated according to the changing of internal impedance. The results show that the optimal variable-frequency pulse pre-heating strategy can heat the lithium-ion battery from −20°C to 5°C in 1000 seconds. Meanwhile, it brings less damage to the battery health and improves the performance of battery in cold weather based on the views of power consumption, capacity attenuation, and internal impedance changes.     

The review of thermal management technology for large-scale lithium-ion battery energy storage system

大容量锂离子电池储能系统对完善传统电网和高效利用新能源都具有非常重要的作用。为了实现大容量锂离子电池储能系统的高倍率化、长寿命化以及高安全性,高性能电池热管理系统的研发刻不容缓。本文总结了温度对锂离子电池性能的影响规律,综述了空冷、液冷、热管冷却、相变冷却这4种典型热管理技术的研究概况,分析了热管理技术在锂离子电池储能系统中的应用与研究状况。随着锂离子电池储能系统工作倍率的提高,产热量随之增大,对热管理系统的要求也越来越高。下一步的研究工作应围绕空冷系统优化、基于新型冷却介质的液冷系统、经济型热管及多目标优化设计这4方面展开。     

A review on thermal management techniques for lithium-ion battery

随着新能源汽车的广泛使用,动力锂离子电池的热安全性问题日益突出。本文以Bernardi生热机理为基础,耦合不同物理量,分别从电化学-热耦合模型、电-热耦合模型和热滥用模型来介绍单体电池的热特性。由于电池能量密度的增加与行驶工况复杂程度的提高,动力锂离子电池容易发生热量堆积,甚至造成热失控,对此,文中梳理了商用动力电池包的常用冷却方式。最后,根据对影响电池模组安全性的热失控蔓延机理及实测结果,介绍了阻断单体及基本模块热失控传播的有效方法。     

基于PNGV模型储能锂电池参数辨识及SOC估算研究

锂电池因具有比能量高、循环寿命长、对环境无污染等优点,在储能系统中已逐渐得到应用.准确估算锂电池的荷电状态(SOC)可防止电池过充、过放,保障电池安全、充分地使用.为了精确估算储能锂电池SOC,基于PNGV(partnership for a new generation of vehicles)电池等效模型,利用递推最小二乘法(RLS)对模型参数进行在线辨识和实时修正,增强了系统的适应性.结合安时法、开路电压法和PNGV模型,提出了一种实时在线修正SOC算法.根据实验数据,建立了仿真模型,以验算模型和SOC估算算法的精度.仿真结果表明,PNGV模型能真实地模拟电池特性,且能有效地提高SOC估算精度,适合长时间在线估算储能锂电池的SOC.     

Active equalization control strategy of Li-ion battery based on state of charge estimation of an electrochemical-thermal coupling model

Aiming at solving the problem of poor battery cell consistency caused by excessive decay of cell capacity or increased internal resistance during the operation of lithium-ion battery packs for vehicles, the paper proposes an active equalization control with 12-V power supply as an equalization energy source, which achieves efficient energy replenishment of individual cells with low power. The electrochemical-thermal coupling model of lithium-ion battery is built, and the order reduction of large-scale system theory ensures that the model had higher accuracy and lower amount of calculation, which is suitable for vehicle battery management system (BMS). Then the extended Kalman filter algorithm is used to calculate the real-time state of charge (SOC) of each cell and set as an equalization variable. The equalization simulation circuit is built with MATLAB/Simulink, the experimental platform of active equalization system for battery packs is constructed, and the battery packs are tested for equalization in static state. The simulation and experimental results show that the proposed active equalization control strategy can rapidly improve the voltage inconsistency between single cells, and the energy transfer efficiency can reach about 85% during the equalization process.     

Three-dimensional layered electrochemical-thermal model for a lithium-ion pouch cell

Performance of lithium-ion pouch cell cannot be evaluated only by its external characteristics, such as the surface temperature and potential, as the internal electrochemical and thermal properties of the cell can significantly affect its performance. However, it is difficult to observe the internal thermal and electrochemical characteristics by means of experiment. Within this study a layered three-dimensional electrochemical-thermal coupled model of a lithium-ion pouch cell is proposed, then it is verified by experimental method at several discharge rates. According to this model, the spatial distribution of temperature field and heat generation rate are analyzed at four discharge rates, a fitted surface equation is presented for this battery to roughly predict the heat generation rate according to the discharge rate and depth of discharge. Afterward, several representative electrochemical properties (electric potential, electrolyte concentration, electrode current density, and mass transfer process) are investigated from the spatial perspective, which reveals the transfer process of lithium-ion and current clearly inside the battery. It is also concluded that there exists a gradient both at the plane and thickness of the electrode, and the gradient in the thickness direction is larger than that in the plane. A large gradient in temperature, lithium-ion concentration, electrode potential and current density distribution are located at the connection between tabs and electrodes.     

Review of lithium-ion battery state of charge estimation

The technology deployed for lithium-ion battery state of charge (SOC) estimation is an important part of the design of electric vehicle battery management systems. Accurate SOC estimation can forestall excessive charging and discharging of lithium-ion batteries, thereby improving discharge efficiency and extending cycle life. In this study, the key lithium-ion battery SOC estimation technologies are summarized. First, the research status of lithium-ion battery modeling is introduced. Second, the main technologies and difficulties in model parameter identification for lithium-ion batteries are discussed. Third, the development status and advantages and disadvantages of SOC estimation methods are summarized. Finally, the current research problems and prospects for development trends are summarized.     

Thermal explosion hazards of lithium-ion batteries in hermetic space

使用扩展容积加速度量热仪（extend volume accelerating rate calorimeter,EV-ARC）及耐压罐,开展了密闭空间中不同荷电状态（SOC）下18650型锂离子电池的热爆炸实验。实验发现,SOC=0%时电池不会发生热爆炸,而在其它工况下均发生了热爆炸;电池发生热爆炸时,电池表面最高温度、耐压罐内部最大压力都随着SOC的增加而增大。利用实验中电池发生热爆炸时的初始温度和最高温度,通过计算得到了不同SOC下电池发生热爆炸时的爆炸当量,当SOC=100%时,爆炸当量值最大,为5.45 gTNT,约是SOC=25%时的2.5倍,并在耐压罐中产生40.69 bar的峰值压力。锂离子电池在密闭中的热爆炸危险性随着电池SOC的增加而增大。     

RC equivalent circuit model of lumped parameters for lithium ion batteries in electric vehicles

本项目以纯电动汽车锂离子动力电池集总参数RC等效电路模型为研究对象,在传统模型基础上,考虑了电池的极化效应特性和迟滞电压特性,创建一种新的锂离子动力电池动态等效电路模型;基于实验测试,对该模型参数进行了辨识,并通过实验分析验证,该模型的估算误差为2%,比传统一阶及二阶模型准确,比三阶RC模型简单。     

Numerical study on thermal behavior and a liquid cooling strategy for lithium-ion battery

Investigation on the thermal behavior of the lithium-ion battery which includes the temperature response, heat contribution and generation, is of vital importance for their performance and safety. In this study, an electrochemical-thermal cycling model is presented for a 4 Ah 21700 type cylindrical single cell and 3× 3 battery pack and the model is validated by experiment on a single cell. Thermal behavior on a single cell is first analyzed, the results show that the heat generated in the charge is smaller than the discharge, and the polarization heat contributes the most to total heat, especially under higher rate. It can also be concluded from the battery pack that the temperature of the cell inside the battery pack is significantly greater than the external battery, while the temperature difference exists the opposite regular due to the worst heat dissipation of the central cell. Finally, after taking the enhanced liquid cooling strategy, the maximum temperature is 320.6 K that is reduced by 9.38%, and the maximum temperature difference is 4.9 K which is reduced by 69.6% at 2C, meeting the requirements of battery thermal management system.     

Recent progress on thermal runaway propagation of lithium-ion battery

简述了电动汽车锂离子动力电池热失控蔓延机理、建模与抑制技术的最新研究进展。为了满足汽车高能量的要求,需要动力电池进行串并联成组来提供动力。电池组成组安全问题成为电动汽车大规模应用的重要技术问题。电池组中的某一个电池单体发生热失控后产生大量热,导致周围电池单体受热产生热失控。因而,电池组成组安全问题的重要关注点是电池组内的热失控蔓延问题。本文对锂离子电池热失控蔓延问题的国内外研究进展进行了综述,分析了对于不同种类锂离子动力电池影响其热失控蔓延特性的主要因素。总结了文献中的热失控蔓延建模方法,并指出了已有方法的不足。从电池系统热安全管理的角度,阐述并分析了热失控蔓延防控技术的研究成果与方向。最后对锂离子电池热失控蔓延研究进行了展望。     

Performance analysis of a micro-combined heating and power system with PEM fuel cell as a prime mover for a typical household in North China

Proton exchange membrane (PEM) fuel cells produce a large amount of waste heat while generating electricity through electrochemical reactions, making them suitable for driving combined heating and power (CHP) systems. According to the hourly thermal and electric loads in a typical North China household, a 2-kW PEM fuel cell-based micro-CHP system with a lithium-ion battery energy storage system is proposed in this paper. The thermal and economic performances of the micro-CHP system with a lithium-ion battery (CHPWB) and a CHP system without a lithium-ion battery (CHPWOB) are comparatively analyzed by developing a thermal and economic performance analysis model on the MATLAB/Simulink platform. The thermal-load-following strategy is adopted during the design and simulation process. The results indicate that the storage capacity of the lithium-ion battery decreases by 6.6% after one cycle. The lithium-ion battery can be charged by the fuel cell stack during off-peak hours or using commercial electricity, and the charging cycle of the system is one week long. The average total efficiency of the CHPWB system can reach 81.24% with considering the energy loss in each conversion process, which is 11.02% higher than that of the CHPWOB system. The daily hydrogen consumption of the CHPWB system can be reduced by 14.47% compared with the CHPWOB system under the same operating conditions, and the average daily costs can be reduced by 8.4% and 9.5% when the lifespan is 10 and 15 years, respectively.     

Heterogeneous aging of large-scale flexible lithium-ion batteries based on micro-heterostructures and simulation

To meet application demands of electric vehicles, cathode materials of batteries have to overcome the life limitation and performance attenuation caused by crack propagation on the surface of electrode particles. With the increase of size and power of batteries, the voltage gradient generated by metal foil current collectors with high conductivity cannot be neglected. This study reconstructed a porous microstructure based on images of surface morphologies of lithium manganese oxide particles collected by a field emission-scanning electron microscope. Based on this, a multi-scale and multi-physics simulation model coupling electro-chemo-thermo-mechanical behaviours was developed to predict heterogeneous mechanical stress and capacity loss of a large-scale flexible lithium-ion battery. The results arising from use of the model show that: (1) Lithium in electrode particles cannot be diffused in time under a high-charge and discharge rate, and the capacity loss of the battery is directly proportional to the stress generated on the electrode particles. Capacity loss at discharge rate of 10C is 46% higher than that at the rate of 1C and corresponding stress in the microstructure increases by 16%. (2) In the design of the battery layout adopted in this study, utilization rates of electrodes and temperature fields are highly heterogeneous at the higher rate. Mechanical stress near the tab is 8% higher than that at the bottom edge, and it is speculated that the rate of aging of the tab is 35% higher. (3) Mechanical stress during lithium extraction in the cathode during charge is less than half of that during discharge. Attributed to small influences of material activity and excellent performance of lithium titanate oxide in the anode, capacity loss during charge is only 2%. (4) During discharge, stress in the contact region of between particles is the largest, resulting in the decrease of the activity and the low lithium-ion concentration. This leads to cracks during cyclic charging and discharging, which further decreases the activity of the materials. (5) Heterogeneity in the distribution of lithium-ion concentration with different sizes of particles significantly rises with the rate. The model built in this research couples the analysis of temperature field of a battery cell and stress field of the microstructure, which is conducive to understanding mechanisms underlying performance attenuation of the large-scale flexible lithium-ion battery under high-rate use.     

锂离子电池模组热失控传播的结构因素影响分析

为优化锂离子电池模组的结构设计,通过热失控数值分析,结合COMSOL MULTIPHYSICS软件搭建了圆柱电池模组的三维热失控传播模型,研究不同排列结构和电池间隙下的热失控传播特性。结果表明：插排结构能有效降低热失控传播速率;增加模组中电池间隙,电池的热失控触发时间后移;在模组热失控后期,扩散速率加快。     

Performance of a liquid cooling-based battery thermal management system with a composite phase change material

This article reports a recent study on a liquid cooling-based battery thermal management system (BTMS) with a composite phase change material (CPCM). Both copper foam and expanded graphite were considered as the structural materials for the CPCM. The thermal behaviour of a lithium-ion battery was experimental investigated first under different charge/discharge rates. A two-dimensional model was then developed to examine the performance of the BTMS. For the copper foam-based CPCM modelling, an enthalpy-porosity approach was applied. The numerical modelling aimed to study the impacts of CPCM types and inlet velocity of heat transfer fluid on both the maximum battery temperature and temperature distribution under different current rates. Dimensional analyses of the results were performed, leading to the establishment of relationships of the Nusselt numbers and dimensionless temperature against the Fourier and Stefan numbers.     

基于加速寿命试验的锂离子电池可靠性分析方法

为了有效地提高锂离子电池寿命评估的准确性,延长储能系统在配电网中运行年限,文章提出了基于加速寿命试验的锂离子电池可靠性分析方法。综合考虑不同放电深度对锂离子电池寿命影响,建立了锂离子电池的寿命衰退模型;确定了荷电状态(SOC)与健康度(SOH)的关联特性关系;提出了基于逆幂率方程的储能系统加速寿命试验方法;基于情景分析法对锂离子电池的可靠性进行了分析。研究结果表明,文章所提出的试验方法能够准确地对不同运行状态下的锂离子电池储能系统进行可靠性评估,保证储能系统并网运行过程中的调控准确性。     

Thermal modeling of a cylindrical LiFePO4/graphite lithium-ion battery

A lumped-parameter thermal model of a cylindrical LiFePO₄/graphite lithium-ion battery is developed. Heat transfer coefficients and heat capacity are determined from simultaneous measurements of the surface temperature and the internal temperature of the battery while applying 2 Hz current pulses of different magnitudes. For internal temperature measurements, a thermocouple is introduced into the battery under inert atmosphere. Heat transfer coefficients (thermal resistances in the model) inside and outside the battery are obtained from thermal steady state temperature measurements, whereas the heat capacity (thermal capacitance in the model) is determined from the transient part. The accuracy of the estimation of internal temperature from surface temperature measurements using the model is validated on current-pulse experiments and a complete charge/discharge of the battery and is within 1.5 °C. Furthermore, the model allows for simulating the internal temperature directly from the measured current and voltage of the battery. The model is simple enough to be implemented in battery management systems for electric vehicles.     

Overview of research on thermal safety of lithium-ion batteries

随着锂离子电池在生活和工作中的普及,锂离子电池的安全事故逐年增加,锂离子电池的安全研究逐渐引起学术界的关注。研究锂离子电池的热安全性,可以有效分析锂离子电池发生起火和爆炸的内在原因,指导锂离子电池安全性研究的开展。本文介绍了锂离子电池工作过程中产热的来源和影响因素,以及锂离子电池热失控发生时的内部反应和反应对应的温度,并对电池热失控时的热特性参数进行了总结。     

Simulation and verification of lithium-ion battery temperature changing process

针对软包锂离子电池放电过程中温度变化过程进行研究,依据电池产热基本理论,通过内阻实验及0.5 C放电倍率下的温升实验计算出瞬态生热率曲线,得出电池熵热系数,建立生热速率随放电深度不断变化的瞬态生热模型,基于该模型进行不同放电倍率的温度仿真模拟,并与实验进行对比。结果表明,温度变化模拟结果与实验相吻合,生热率变化模拟结果与实验计算值相符合,模型可以很好地模拟电池在不同放电倍率下的温度变化,对电池温升过程分析及电池热管理过程控制具有指导意义。