Ultrasonic hydrogenation of soybean oil

The rate of hydrogenation of soybean oil with either copper chromite or nickel catalysts increased more than a hundredfold with the aid of ultrasonication. In a continuous reaction system, the selectivity with copper catalyst for linolenate reduction was somewhat lower when ultrasonic energy was applied than when not applied. With ultrasonic energy, 87% hydrogenation of linolenate in soybean oil was obtained in 9 sec at 115 psig H₂ with 1% copper chromite at 181 C and 77% linolenate hydrogenation with 0.025% nickel. Without ultrasonic energy, only 59% linolenate hydrogenation was obtained in 240 sec with copper chromite at 198 C and 500 psig H₂ and 68% linolenate hydrogenation in 480 sec with nickel at 200 C and 115 psig H₂. This innovation may offer an important advantage in increasing the activity of commercial catalysts, particularly copper chromite, for fats and oil hydrogenation.     

Flavor and oxidative stability of continuously hydrogenated soybean oils

Soybean oil was partially hydrogenated in a continuous system with copper and nickel catalysts. The hydrogenated products were evaluated for flavor and oxidative stability. Processing conditions were varied to produce oils of linolenate contents between 0.4 and 2.7%, as follows: oil flow, 0.6–2.2 liters/hr; reaction temperature, 180–220 C; hydrogen pressure, 100–525 psig, and catalyst concentration, 0.5–1% copper catalyst or 0.1% nickel catalyst.Trans unsaturation varied from 8 to 20% with copper catalyst and from 15.0 to 27% with nickel catalyst. Linolenate selectivity was 9 with copper catalyst and 2 with nickel catalyst. Flavor evaluation of finished oils containing 0.01% citric acid (CA), appraised initially and after accelerated storage at 60 C, showed no significant difference between hydrogenated oils and nonhydrogenated oil. However, peroxide values and oxidative stability showed that hydrogenated oils were more stable than the unhydrogenated oil. CA+TBHQ (tertiary butylhydroquinone) significantly improved the oxidative stability of test oils over oils with CA only, but flavor scores showed no improvement. Dimethylpolysiloxane (MS) had no effect on either flavor or oxidative stability of the oils.     

Stationary catalysts for the continuous hydrogenation of fats

Hydrogenation characteristics of a wide variety of stationary catalysts were studied with an aim to explore their possible use in the continuous hydrogenation of fats. Refined soybean oil was hydrogenated continuously in a vertical flow-through reactor over a fixed bed of catalyst. Catalysts investigated were pelleted products containing Raney nickel, reduced nickel, reduced palladium, and copper chromite, as well as granulated alloys of the Raney type, such as Ni-Al, Cu-Al, Pd-Al, and Cu-Cr-Al, which were activated with alkali. These catalysts offered a wide choice of activity, selectivity, and ability to form geometrical isomers. Pelleted copper chromite and granular Raney copper-chromium were found to be highly selective toward the linolenate moiety of soybean oil, whereas pelleted palladium on carrier, as well as granular Raney nickel, Raney copper, and Raney palladium, though moderately selective, exhibited very high activity even at relatively low temperatures. A unique feature of most of the stationary catalysts was the remarkably high rate of hydrogenation. With most catalysts, the iodine value of soybean oil was reduced by 40–60 units within a reaction period of 2–4 min. The hydrogenated fat was practically free of catalyst particles.     

Kinetics of hydrogenation of conjugated triene and diene with nickel,palladium, platinum and copper-chromite catalysts

A mixture of methyl linoleate and alkali-conjugated methyl linoleate was reduced with nickel, palladium, platinum and copper-chromite catalysts. The course of hydrogenation was followed by gas liquid chromatography of samples withdrawn at intervals. Relative rate constants of reactants and inermediates were calculated by a computer. Conjugated linoleate was 10–18 times more reactive than methyl linoleate with all catalysts except platinum, which showed no selectivity at 60 C. At 150 C conjugated diene reacted four times faster than methyl linoleate with platinum catalyst. A conjugated diene-to-stearate shunt was observed with palladium and platinum catalysts. When β-eleostearate was hydrogenated with the same catalysts, 50–97% of the triene was reduced directly to monoene with all catalysts except copper chromite, which selectively reduced conjugated triene to conjugated diene. On the basis of present kinetic data and previous knowledge about the mode of hydrogen addition to conjugated systems, a scheme has been proposed to account for the products formed during hydrogenation of methyl linolenate. ARS, USDA.     

Continuous slurry hydrogenation of soybean oil with nickel catalysts

Soybean oil was hydrogenated continuously in the presence of nickel catalysts. The iodine value of the products was varied by changing the oil flow rate and temperature of the reaction. Sulfur-promoted nickel catalyst increased the selectivity for linolenate hydrogenation, but formed much higher proportions oftrans isomers. Linoleate selectivity improved with temperature with both nickel and sulfur-promoted nickel catalysts, buttrans isomerization also increased. The feasibility of this continuous reactor system was demonstrated as a practical means to prepare hydrogenated stocks of desired composition and physical characteristics at high throughput.     

Continuous hydrogenation of fats and fatty acids at short contact times1

Continuous hydrogenation of fats and fatty acids using suspended catalysts was studied in a vertical flow reactor packed with Raschig rings. A short time of reactive contact of the fat or the fatty acid with the catalyst and hydrogen is the unique feature of this system. A nickel catalyst used in the hydrogenation of soybean oil gave a reduction of 40-50 iodine value units per min, small amounts oftrans-isorners (10-20%), large proportions of linoleate in unreduced octadecadienoyl moieties (70-80%), and nonselective reduction of polyunsaturated acyl moieties (linoleate selectivity ratio 1-3). Another nickel catalyst, used in the hydrogenation of tallow fatty acids, also gave a reduction of 40-50 iodine value units per min and nonselective reduction of polyunsaturated fatty acids. A copper chromite catalyst used in the hydrogenation of soybean oil gave a reduction of 10-15 iodine value units per min, low levels oftrans- isomers (10-15%), and selective reduction of linolenoyl moieties (linolenate selectivity ratio 4-6). Composition of positional isomers of cis- andtrans-octadecenoyl moieties in partially hydrogenated products obtained both with nickel and copper chromite catalysts reveals that essentially the same mechanisms of isomerization are involved in continuous hydrogenation at short time of reactive contact as in batch hydrogenation. 1The terms “linoloyl” and “linolenoyl” are used throughout to designate9-cis, 12-cis-octadecadienoyl and 9-cis, 12-cis, 15-cis- octadecatrienoyl groups, respectively.     

Continuous slurry hydrogenation of soybean oil with copper-chromite catalyst at high pressure

Selective hydrogenation of soybean oil to reduce linolenic acid is accomplished better with copper than with nickel catalysts. However, the low activity of copper catalysts at low pressure and the high cost of batch equipment for high-pressure hydrogenation has precluded their commercial use so far. To evaluate continuous systems as an alternative, soybean oil was hydrogenated in a 120 ft × 1/8 in. tubular reactor with copper catalyst. A series of hydrogenations were performed according to a statistical design by varying processing conditions: oil flow (0.5 L/hr, 1.0 L/hr and 2.0 L/hr), reaction temperature (180 C and 200 C), hydrogen pressure (1,100 psig and 4,500 psig) and catalyst concentration (0.5% and 1.0%). An iodine value (IV) drop of 8–43 units was observed in the products whereas selectivity varied between 7 and 9. Isomerization was comparable to that observed with a batch reactor. Analysis of variance for isomerization indicated interaction between catalyst concentration and hydrogen pressure and between catalyst concentration and temperature. The influence of pressure on linolenate selectivity was different for different temperatures and pressure. Hydrogenation rate was significantly affected by pressure, temperature and catalyst concentration.     

Homogeneous catalytic hydrogenation of soybean oil: Palladium acetylacetonate

Soybean oil was hydrogenated with palladium acetylacetonate at 60–170 C, 150 psi hydrogen and 1–60 ppm palladium. The best linolenate selectivity (K_Le/K_Lo=3.5−3.7) was found at 80–120 C. At 120 C palladium acetylacetonate hydrogenated faster than the heterogeneous Pd-on-carbon catalyst.Trans isomerization with the homogeneous catalyst was much higher compared to Pd-on-carbon catalyst. The low activity of the palladium complex at low temperatures was improved with the addition of triethylaluminum. Among other metal acetylacetonates tested only nickel and chromium were mildly active, whereas cobalt and copper were devoid of catalyst activity.     

Selective hydrogenation of soybean oil: XI. Trialkyl silane-activated copper catalysts

Addition of triethyl silane to copper stearate resulted in an active heterogenous catalyst for the hydrogenation of soybean oil. The linolenate selectivity of this catalyst (K_Le/K_Lo=2.4 to 3.9) was much lower than that obtained with copper chromite (8.4). Unlike copper-chromite catalyst, triethyl silane-activated copper formed stearate during hydrogenation. Both silica and alumina increased catalyst activity. Linolenate selectivity improved slightly in the presence of alumina.     

Copper catalysts in the selective hydrogenation of soybean and rapeseed oils: II. The effect of a hydrogen flow over copper chromite catalyst

Time required for hydrogenation of soybean and rapeseed oils to 1–2% linolenate content with a copper chromite catalyst is reduced 40–60% if the dead-end system is replaced with a procedure using a flow of hydrogen through the reactor. The effect is ascribed to the removal of oxidation products, acting as catalyst poisons and the water which is formed during reduction of the catalyst. Selectivity towards the linolenate compound is nearly unchanged.     

Reuse of copper catalyst in continuous hydrogenation

Continuous hydrogenation of soybean oil using copper catalyst can be improved economically by reusing the catalyst. A hydrogenated oil with an approximate iodine value drop of 25 was attained by regulating the conditions and size of the reactor. Catalyst was removed by centrifuge and recycled. Reaction products were evaluated to determine catalyst activity, linolenate selectivity andtrans formation. By adding 0.2–0.4% fresh catalyst each time, the activity was retained. Linolenate selectivity ranged from 6 to 11 andtrans formation, expressed as specific isomerization, ranged from 0.63 to 0.78.     

Hydrogenation of linolenate. VIII. Effects of catalyst concentration and of temperature on rate,selectivity, andtrans formation

The effects of catalyst concentration and of temperature on linolenate selectivity,trans formation, and rate of hydrogenation have been studied for a commercial electrolytic nickel catalyst. Results obtained with an equimixture of linoleate and linolenate, following the procedure previously described, are presented as isometric drawings, which cover the experimentally practicable temperature ranges from 70–230C and nickel concentration from 0.05–10%. Whereas the rate of hydrogenation depends upon both temperature and catalyst concentration,trans formation is essentially a function of temperature while selectivity is little influenced by either parameter. Presented at the AOCS meeting in New Orleans, La., 1962. A laboratory of the No. Utiliz. Res. & Dev. Div., ARS, U. S. D. A.     

Selective hydrogenation of soybean oil in the presence of copper catalysts

Many investigators associate the poor keeping properties of soybean oil with its linolenic acid content. On the other hand the high linoleic acid content is a desired property from a nutritional point of view. We have therefore developed a process for the preferential reduction of the linolenic acid content by selective hydrogenation. Conventional catalysts for the hydrogenation of fats have a rather low selectivity in this respect. When linolenic acid in soybean oil is hardened (e.g., with a nickel catalyst), most of the linoleic acid is converted into less unsaturated acids. It was found that linolenic acid is hydrogenated much more preferentially in the presence of copper catalysts than in that of nickel and other hydrogenation catalysts. At a linolenic acid content of 2%, soybean oil hardened with nickel catalyst contained about 28% linoleic acid, whereas with copper catalyst the hardened soybean oil contained 49% linoleic acid. By means of our process it is possible to manufacture a good keepable oil of, e.g., I.V. 115 and containing 1% linolenic acid and 46% linoleic acid. The storage stability of this product is comparable with that of sunflower-seed oil. A liquid phase yield of 86% is obtained after winterization at 5C for 18 hr. The high selectivity for linolenate reduction of copper catalysts must be ascribed to the copper part of the catalyst. Investigations into the structure of the catalyst indicate that the active center consists of copper metal crystallites; whether these centers are promoted by the carrier or traces of other substances is under investigation.     

Selective conjugation of soybean esters to increase hydrogenation selectivity

Polyunsaturated fatty acid methyl esters of soybean oil (MeSBO) were selectively conjugated as a means of increasing the linolenate selectivity of various homogeneous and heterogeneous hydrogenation catalysts. Kinetics of the conjugation reaction in various solvents indicated that linolenate conjugated 5–8 times faster than linoleate. Selective conjugation of MeSBO with potassiumt-butoxide in dipolar solvents resulted in an increase in linolenate hydrogenation selectivity to 7–8 with Ni and Pd heterogeneous catalysts, and to 7–10 with homogeneous and heterogeneous chromium carbonyl catalysts.Trans-unsaturation in the hydrogenated products was only 1–3% with the chromium carbonyl catalysts, in contrast to 30–39% with the heterogeneous metal catalysts. Triglycerides were readily converted to partial glycerides andt-butyl esters with the potassiumt-butoxide reagent. Presented at the AOCS North Central Section Symposium, March 1980.     

Flavor evaluation of copper-nickel hydrogenated soybean oil and blends with unhydrogenated oil

Journal of the American Oil Chemists' Society - Soybean oils hydrogenated to zero linolenate in the pilot plant with a mixed copper-nickel catalyst and a straight copper chromite catalyst were...     

Positional and geometrical isomerization during partial hydrogenation of trilinolein: A comparison of copper and nickel catalysts

We have compared a nickel with a copper catalyst in the formation of some geometrical and positional isomers during the partial hydrogenation of trilinolein. The copper catalyst was found to produce fewer diene isomers than the nickel catalyst at a comparable iodine value. The copper catalyst produced more monoene isomers however, than did the nickel, particularlytrans monoenes. The distribution of the monoene isomers appeared to obey an equilibrium relationship with each other, independent of both iodine value and reaction conditions. We have presented additional evidence to postulate that copper catalysts hydrogenate polyenoic acids by first conjugating the acids. The selectivity of copper catalysts for triene over diene is probably due to the greater ease of conjugation of the triene.     

Fixed- Bed continuous hydrogenation of soybean oil with palladium- Polymer supported catalysts

To compare a continuous hydrogenation system with batch hydrogenation, soybean oil was treated with Pd and Ni catalysts in a fixed-bed system under conditions that gave trickle flow. The influence of processing variables such as space velocity, pressure, temperature and hydrogen flow on the selectivity, specific isomerization and the activity was investigated. Both the Pd and Ni catalysts gave significantly lower specific isomerization(trans isomer per drop in Iodine Value) when compared to reported values for batch hydrogenation with similar type catalysts. The linolenate and linoleate selectivities were also significantly lower. Heterogenized homogeneous Pd-on-polystyrene catalyst gave lower specific isomerization formation and higher selectivity than carbon-supported Pd catalyst at same conditions. This work indicates that Pd-on-styrene, Pd-on-carbon and extruded Ni catalysts, in fixed-bed continuous hydrogenation can produce soybean oil of desirable composition after further optimization.     

High oleic oils by selective hydrogenation of soybean oil

High oleic (monoene) oils were obtained from soybean oil by selective hydrogenation with copper catalysts. A mixture of nickel and copper chromite catalyst had activity suitable for producing the high monoene oils. A new catalyst (copper-on-Cab-O-Sil) prepared in the Laboratory was more active than commercial copper catalysts. Hydrogenated oils contained 61–72% monoenoic and 14–24% dienoic acids, and there was essentially no increase in stearic acid. Thetrans-isomer content of these oils varied between 17% to 32%. Double bonds in the monoene were distributed along the molecule from C₆ to C₁₅, but were located preferentially in the C₉ position for thecis-monoene and in the C₁₀ and C₁₁ positions for thetrans-monoene. When the iodine value of these high monoene oils was about 90–95, they remained liquid above 28 C. Citric acid treatment reduced the copper content of hydrogenated oils to a level that was comparable to that of the original soybean oil. Presented at the AOCS Meeting, Chicago, October 1967. Food and Agricultural Organization representative from Rumania. No. Utiliz. Res. Dev. Div., ARS, USDA.     

Continuous hydrogenation of soybean oil in a trickle-bed reactor with copper catalyst

Continuous hydrogenation of soybean oil with a stationary copper catalyst bed was performed at 110–180 C, 30–75 psig hydrogen and Iiquid hourly spaced velocities (LHSV) of 0.25–0.6 cc/hr/cc catalyst. In contrast to batch, continuous hydrogenation was achieved at a lower temperature with no need to postfilter the product. The soybean oil products from the continuous and batch processes hydrogenated to 0% triene were similar in fatty acid composition,trans content of 29% and linolenate selectivity of 5. Biometrician, North Central Region, Agricultural Research Service, U.S. Department of Agriculture, stationed at the Northern Regional Research Center, Peoria, IL 61604.     

Copper catalysts in the selective hydrogenation of soybean and rapeseed oils: I. The activity of the copper chromite catalyst

In the hydrogenation of soybean and rapeseed oils with fresh copper chromite catalyst, the rate of reaction −d(IV)/dt varies extensively with time. These variations are ascribable to changes in phase composition of the catalyst during its reduction. This reduction is not restricted to an initial period but proceeds in two steps during the major part of a normal hydrogenation for the reduction of the linolenate content of the oil. Variations of the catalyst activity followed by experimental measurements have been related to the changes of the catalyst composition.