Thin nanostructured LiMn2O4 films by flame spray deposition and in situ annealing method

A new approach has been developed to rapidly synthesize nanostructured LiMn₂O₄ thin films by flame spray deposition (FSD) and in situ annealing. A precursor solution of lithium acetylacetonate and manganese acetylacetonate in an organic solution was supplied through a flame spray pyrolysis (FSP) reactor. The liquid solution spray was ignited and stabilized by a premixed methane/oxygen flame ring surrounding the FSP nozzle. Thus, LiMn₂O₄ nanoparticles were formed by combustion and deposited onto a current collector followed by in situ annealing. Two different types of current collectors, i.e. stainless steel and aluminum coated with carbon-based primer were tested. The prepared thin films were characterized by X-ray diffraction and field-emission scanning electron microscopy. The electrochemical properties of the thin films were evaluated by cyclic voltammetry and galvanostatic cycling. The LiMn₂O₄ films exhibited good cyclability. Films that underwent sintering and crystal growth during in situ annealing developed more robust film structures on the current collector surface and exhibited better electrochemical performance than poorly adhered films.     

Crystallization of LiMn2O4 observed with high temperature X-ray diffraction

We investigated the formation of LiMn₂O₄ phases by calcinating a stoichiometric mixture of Li₂CO₃ and various manganese compounds with high temperature X-ray diffraction (HT-XRD) technique to understand the influence of starting materials on the electrochemical performance. XRD measurements were carried out during heating processes from room temperature to 700 °C. In case of Li₂CO₃/electrolytic manganese dioxide and Li₂CO₃/MnCO₃ mixtures used as starting materials, Li_0.33MnO₂ phase and low crystalline phase, respectively, appeared as intermediate products during heating process followed by the crystallization into the spinel. HT-XRD observation confirmed that the LiMn₂O₄ phase was directly formed from starting Li₂CO₃/Mn₂O₃ and Li₂CO₃/Mn₃O₄ mixtures. The reactivity of the mixture, meant by the lower reaction temperature between Li and Mn compounds and the faster evolution of Li–Mn–O phase, depended on manganese compounds. The purity and stoichiometry of spinel type LiMn₂O₄ was not achieved only by the higher reactivity. From these results, the dependence of reversible capacities and cycleability of synthesized LiMn₂O₄s on the formation process which varied with the starting materials was discussed.     

Synthesis of spinel LiMn2O4 nanoparticles through one-step hydrothermal reaction

Phase pure spinel LiMn₂O₄ nanoparticles can be directly synthesized by one-step hydrothermal reaction of γ-MnO₂ with LiOH in an initial Li/Mn ratio of 1 at 200 °C. The reaction might involve a redox reaction between Mn⁴⁺ and OH⁻, and the formation of LiMn₂O₄ at the same time under the proposed hydrothermal conditions. This hydrothermal process is simple since only γ-MnO₂ powders are used as the Mn source, whereas without use of any oxidants, reductants, or low valence Mn source. The electrochemical performance of the as-synthesized LiMn₂O₄ nanoparticles towards Li⁺ insertion/extraction was examined. Rather good capacity and cycle performance, and an especially excellent high rate capability, were observed for the sample that was hydrothermally reacted for 3 days.     

Interfacial lithium-ion transfer at the LiMn2O4 thin film electrode/aqueous solution interface

Interfacial lithium-ion transfer at the LiMn₂O₄ thin film electrode/aqueous solution was investigated. The cyclic voltammograms of the film electrode conducted in the aqueous solution was similar to an adsorption-type voltammogram of reversible system, suggesting that fast charge transfer reaction proceed in the aqueous solution system. We found that the activation energy for this interfacial lithium-ion transfer reaction obtains 23–25 kJ mol⁻¹, which is much smaller than that in the propylene carbonate solution (50 kJ mol⁻¹). This small activation energy will be responsible for the fast interfacial lithium-ion transfer reaction in the aqueous solution. These results suggest that fast lithium insertion/extraction reaction can be realized by decreasing the activation energy for interfacial lithium-ion transfer reaction.     

Low-temperature synthesis of highly crystallized LiMn2O4 from alpha manganese dioxide nanorods

One-dimensional alpha manganese dioxide (α-MnO₂) nanorods synthesized by a hydrothermal route were explored as the starting material for preparing lithium manganese spinel LiMn₂O₄. Pure and highly crystalline spinel LiMn₂O₄ was easily obtained from α-MnO₂ nanorods through a low-temperature solid-state reaction route, while Mn₂O₃ impurity was present along with the spinel phase when commercial MnO₂ was used as starting material. The particle size of LiMn₂O₄ prepared from α-MnO₂ nanorods was about 100 nm with a homogenous distribution. Electrochemical tests demonstrated that the LiMn₂O₄ thus prepared exhibited a higher capacity than that prepared from commercial MnO₂. Therefore, α-MnO₂ nanorods are proved to be a promising starting material for the preparation of high quality LiMn₂O₄.     

Nano Li4Ti5O12–LiMn2O4 batteries with high power capability and improved cycle-life

We report the effects of electrode thickness, cathode particle size and morphology, cathode carbon coating matching ratio and laminate structure on the electrochemical characteristics of nanosized Li₄Ti₅O₁₂–LiMn₂O₄ batteries. We show that a correct adjustment of these parameters resulted in significant improvements in power capability and cycle-life of such devices, making them competitive, low-cost and safe battery chemistry for next generation Li-ion batteries. In addition, Li₄Ti₅O₁₂ reversible specific capacity beyond three Li-ions intercalation is reported.     

Electrochemical performance of spinel LiMn2O4 cathode materials made by flame-assisted spray technology

Spinel lithium manganese oxide LiMn₂O₄ powders were synthesized by a flame-assisted spray technology (FAST) with a precursor solution consisting of stoichiometric amounts of LiNO₃ and Mn(NO₃)₂·4H₂O dissolved in methanol. The as-synthesized LiMn₂O₄ particles were non-agglomerated, and nanocrystalline. A small amount of Mn₃O₄was detected in the as-synthesized powder due to the decomposition of spinel LiMn₂O₄ at the high flame temperature. The impurity phase was removed with a post-annealing heat-treatment wherein the grain size of the annealed powder was 33 nm. The charge/discharge curves of both powders matched the characteristic plateaus of spinel LiMn₂O₄ at 3 V and 4 V vs. Li. However, the annealed powder showed a higher initial discharge capacity of 115 mAh g⁻¹ at 4 V. The test cell with annealed powder showed good rate capability between a voltage of 3.0 and 4.3 V and a first cycle coulombic efficiency of 96%. The low coulombic efficiency from capacity fading may be due to oxygen defects in the annealed powder. The results suggest that FAST holds potential for rapid production of uniform cathode materials with low-cost nitrate precursors and minimal energy input.     

Improvement of capacity fading resistance of LiMn2O4 by amphoteric oxides

The capacity fading of LiMn₂O₄ is improved by adding amphoteric oxides such as Al₂O₃, ZnO, SnO₂, and ZrO₂ to the cathode slurry. The effectiveness of the amphoteric oxides on the fade resistance of LiMn₂O₄ is compared by measuring the capability of scavenging hydrofluoric acid (HF) in the electrolyte by the oxides using a pH meter and by BET surface analysis. Results suggest that the capacity fading is determined by the reactivity of oxides with HF and the effective surface-area of the oxide particles when they were mixed in the slurry. Zinc oxide is the most effective of the oxides in scavenging HF.     

Morphology and electrochemistry of LiMn2O4 optimized by using different Mn-sources

Spinel-typed LiMn₂O₄ cathode active materials have been prepared for different microstructures by the melt-impregnation method using different forms of manganese. The effect of the starting materials on the microstructure and electrochemical properties of LiMn₂O₄ is investigated by X-ray diffraction, scanning electron microscopy, and electrochemical measurements. The powder prepared from nanostructured γ-MnOOH, with good crystallinity and a regular cubic spinel shape, provided an initial discharge capacity of 114 mAh g⁻¹ with excellent rate and high capacity retention. These advantages render LiMn₂O₄ attractive for practical and large-scale applications in mobile equipment.     

Synthesis and characterization of Nd doped LiMn2O4 cathode for Li-ion rechargeable batteries

Spinel powders of LiMn_1.99Nd_0.01O₄ have been synthesized by chemical synthesis route to prepare cathodes for Li-ion coin cells. The structural and electrochemical properties of these cathodes were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectroscopy, cyclic voltammetry, and charge-discharge studies. The cyclic voltammetry of the cathodes revealed the reversible nature of Li-ion intercalation and deintercalation in the electrochemical cell. The charge-discharge characteristics for LiMn_1.99Nd_0.01O₄ cathode materials were obtained in 3.4–4.3 V voltage range and the initial discharge capacity of this material were found to be about 149 mAh g⁻¹. The coin cells were tested for up to 25 charge-discharge cycles. The results show that by doping with small concentration of rare-earth element Nd, the capacity fading is considerably reduced as compared to the pure LiMn₂O₄ cathodes, making it suitable for Li-ion battery applications.     

Effect of mixed LiBOB and LiPF6 salts on electrochemical and thermal properties in LiMn2O4 batteries

The effects of mixed LiBOB and LiPF₆ salts as electrolyte for lithium ion batteries are investigated by electrochemical testing and thermal stability analysis. Elevated temperature cycle, specific power, DCIR and EIS tests reveal that mixed salts electrolyte has a distinct effect on cycle life and effectively stabilize impedance increase, as optimum concentration of LiBOB is between 0.1 and 0.25 M. Fading mechanism analyses demonstrate that the mixed salts system could decrease Mn dissolution and LiBOB decomposition at elevated temperature application. Accelerating rate calorimetry (ARC) shows that the thermal stability of mixed salts electrolyte is also acceptable. In short, the mixed salts of LiBOB and LiPF₆ provide a possible solution to improve the instability of LiMn₂O₄ as cathode in lithium ion batteries at elevated temperature conditions and show a promising capability in high current discharge for high power application such as hybrid electrical vehicles.     

Enhanced high rate performance of LiMn2O4 spinel nanoparticles synthesized by a hard-template route

A nanosized LiMn₂O₄ (nano-LiMn₂O₄) spinel was prepared by a novel route using a porous silica gel as a sacrificial hard template. This material was found to be made up of 8–20 nm nanoparticles with a mean crystallite size of 15 nm. The electrochemical properties of nano-LiMn₂O₄ were tested in lithium cells at different cycling rates and compared to those of microsized LiMn₂O₄ (micro-LiMn₂O₄) obtained by the classical solid state route. Microsized LiMn₂O₄ is formed by 3–20 μm agglomerates, the size of each individual particle being approximately 0.20 μm. The behaviour of nano-LiMn₂O₄ as a positive electrode improves with increasing current densities (from C/20 to 2C). Moreover, it was found to exhibit a noticeably better performance at high rates (2C), with higher initial capacity values and very good retention (only 2% loss after 30 cycles), with respect to micro-LiMn₂O₄, almost certainly due to enhanced lithium diffusion in the small particles.     

Preparation of manganese oxide with high density by decomposition of MnCO3 and its application to synthesis of LiMn2O4

Manganese oxide with high tap density was prepared by decomposition of spherical manganese carbonate, and then LiMn₂O₄ cathode materials were synthesized by solid-state reaction between the manganese oxide and lithium carbonate. Structure and properties of the samples were determined by X-ray diffraction, Brunauer–Emmer–Teller surface area analysis, scanning electron microscope and electrochemical measurements. With increase of the decomposition temperature from 350 °C to 900 °C, the tap density of the manganese oxide rises from 0.91 g cm⁻³ to 2.06 g cm⁻³. Compared with the LiMn₂O₄ cathode made from chemical manganese dioxide or electrolytic manganese dioxide, the LiMn₂O₄ made from manganese oxide of this work has a larger tap density (2.53 g cm⁻³), and better electrochemical performances with an initial discharge capacity of 117 mAh g⁻¹, a capacity retention of 93.5% at the 15th cycle and an irreversible capacity loss of 2.24% after storage at room temperature for 28 days.     

Flame co-synthesis of LiMn2O4 and carbon nanocomposites for high power batteries

A novel method to produce LiMn₂O₄/carbon nanocomposites in a rapid, one-step and industrially scalable process is presented. A flame spray and a diffusion flame are combined to continuously produce LiMn₂O₄ nanoparticles and carbon black, respectively. Powder carbon content is varied by adjusting the diffusion flame conditions. The powders are characterized by X-ray diffraction (XRD), transmission electron microscopy, cyclic voltammetry and galvanostatic cycling for a range of current densities. These LiMn₂O₄/carbon nanocomposites retain over 80% of their initial galvanostatic discharge capacity for current densities ranging from 5 to 50C-rates, significantly better than pure LiMn₂O₄ nanoparticles mixed conventionally with commercial carbon blacks. The improved performance of the LiMn₂O₄/carbon nanocomposites is attributed to the carbon particle contact and/or film coating of the freshly-made LiMn₂O₄ nanoparticles. This additional well-distributed carbon provides an electrically conductive network that induces a more homogeneous charge transfer throughout the electrode. The suitability of these nanocomposites as a hybrid material is discussed by considering the layout of a thin-layer lithium-ion battery containing these flame-made nanocomposites as positive electrode and LiC₆ as negative electrode. The battery’s specific energy is calculated to be 78 Wh kg⁻¹ (50C-rate) based on the results of lithium-ion insertion capacity experiments and reasonable engineering assumptions on the lithium-ion battery design.     

Electrochemical performance of nanostructured spinel LiMn2O4 in different aqueous electrolytes

A nanostructured spinel LiMn₂O₄ electrode material was prepared via a room-temperature solid-state grinding reaction route starting with hydrated lithium acetate (LiAc·2H₂O), manganese acetate (MnAc₂·4H₂O) and citric acid (C₆H₈O₇·H₂O) raw materials, followed by calcination of the precursor at 500 °C. The material was characterized by X-ray diffraction (XRD) and transmission electron microscope techniques. The electrochemical performance of the LiMn₂O₄ electrodes in 2 M Li₂SO₄, 1 M LiNO₃, 5 M LiNO₃ and 9 M LiNO₃ aqueous electrolytes was studied using cyclic voltammetry, ac impedance and galvanostatic charge/discharge methods. The LiMn₂O₄ electrode in 5 M LiNO₃ electrolyte exhibited good electrochemical performance in terms of specific capacity, rate dischargeability and charge/discharge cyclability, as evidenced by the charge/discharge results.     

Comparison of the electrochemical properties of LiBOB and LiPF6 in electrolytes for LiMn2O4/Li cells

The electrochemical stability and conductivity of LiPF₆ and lithium bis(oxalato)borate (LiBOB) in a ternary mixture of ethylene carbonate (EC), ethyl methyl carbonate (EMC) and diethyl carbonate (DEC) were compared. The discharge capacities of LiMn₂O₄/Li cells with the two electrolytes were measured at various current densities. At room temperature, LiMn₂O₄/Li cells with the electrolyte containing LiBOB cycled equally well with those using the electrolyte containing LiPF₆ when the discharge current rate was under 1 C. At 60 °C, the LiBOB-based electrolyte cycled better than the LiPF₆-based electrolyte even when the discharge current rate was above 1 C. Compared with the electrolyte containing LiPF₆, in LiMn₂O₄/Li cells the electrolyte containing LiBOB exhibited better capacity utilization and capacity retention at both room temperature and 60 °C. The scanning electron microscopy (SEM) images and the a.c. impedance measurements demonstrated that the electrode in the electrolyte containing LiBOB was more stable. In summary, LiBOB offered obvious advantages in LiMn₂O₄/Li cells.     

Electrochemical performance of Al-doped LiMn2O4 prepared by different methods in solid-state reaction

Al-doped LiMn₂O₄ cathode materials synthesized by a newly developed wet-milling method and a dry process method using a conventional solid-state reaction were evaluated physicochemically and electrochemically. In the wet-milling method, a precursor was made from the raw materials atomized by a wet milling. A good cyclic performance was obtained for the LiMn₂O₄ samples prepared by the wet-milling method, achieved up to 99% of retention of capacity at 50 °C at the 30th cycle. The precursor obtained by the wet-milling method was well homogenous and highly reactive due to their finely ground particles, giving good crystallinity to LiMn₂O₄ products.     

Electrochemical studies of low-temperature processed nano-crystalline LiMn2O4 thin film cathode at 55 °C

LiMn₂O₄ thin films with nano-crystals less than 100 nm were successfully grown on polished stainless steel substrates at 400 °C and 200 m Torr of oxygen by pulsed laser deposition. A maximum discharge capacity of 62.4 μAh cm⁻² μm⁻¹ cycled between 3.0 and 4.5 V with a current density of 20 μAh cm⁻² was achieved. The effect of several overdischarge cycles was negligible, and both the effect of Jahn–Teller distortion at low potentials on capacity loss and structure instability at high potentials were effectively inhibited in this nano-crystalline film, resulting in an excellent cycling stability with a very low fading rate of capacity up to 500 cycles at 55 °C.     

Catalytic effect of Gd2O3 and Nd2O3 on hydrogen desorption behavior of NaAlH4

This study investigated the effect of Nd₂O₃ and Gd₂O₃ as catalyst on hydrogen desorption behavior of NaAlH₄. Pressure-content-temperature (PCT) equipment measurement proved that both two oxides enhanced the dehydrogenation kinetics distinctly and increasing Nd₂O₃ and Gd₂O₃ from 0.5 mol% to 5 mol% caused a similar effect trend that the dehydrogenation amount and average dehydrogenation rate increased firstly and then decreased under the same conditions. 1 mol% Gd₂O₃–NaAlH₄ presented the largest hydrogen desorption amount of 5.94 wt% while 1 mol% Nd₂O₃–NaAlH₄ exerted the fastest dehydrogenation rate. Scanning Electron microscopy (SEM) analysis revealed that Gd₂O₃–NaAlH₄ samples displayed uniform surface morphology that was bulky, uneven and flocculent. The difference of Nd₂O₃–NaAlH₄ was that with the increasing of Nd₂O₃ content, the particles turned more and more big. Compared to dehydrogenation behavior, this phenomenon demonstrated that small particles structure were beneficial to hydrogen desorption. Besides, the further study found that different catalysts and addition amounts had different effects on the microstructure of NaAlH_4.