Morphology and electrical properties of carbon coated LiFePO4 cathode materials

Core-shell LiFePO₄@C composites were synthesized successfully from FePO₄/C precursor using the polyvinyl alcohol (PVA) as the reducing agent, followed by a chemical vapor deposition (CVD) assisted solid-state reaction in the presence of Li₂CO₃. Some physical and chemical properties of the products were characterized by X-ray powder diffraction (XRD), Raman, SEM, TEM techniques. The effect of morphology and electrochemical properties of the composites were thoroughly investigated. XRD patterns showed that LiFePO₄ has an order olivine structure with space group of Pnma. TEM micrographs exhibited that the LiFePO₄ particles encapsulated with 3-nm thick carbon shells. The powders were homogeneous with grain size of about 0.8 μm. Compared with those synthesized by traditional organic carbon source mixed method, LiFePO₄@C composite synthesized by CVD method exhibited better discharge capacity at initial 155.4 and 135.8 mAh g⁻¹ at 0.1C and 1C rate, respectively. It is revealed that the carbon layer coated on the surface of LiFePO₄ and the amorphous carbon wrapping and connecting the particles enhanced the electronic conductivity and rate performances of the cathode materials.     

Synthesis and electrochemical characterization of carbon-coated nanocrystalline LiFePO4 prepared by polyacrylates-pyrolysis route

A carbon-coated nanocrystalline LiFePO₄ cathode material was synthesized by pyrolysis of polyacrylate precursor containing Li⁺, Fe³⁺ and PO₄⁻. The powder X-ray diffraction (XRD) and high-resolution TEM micrographs revealed that the LiFePO₄/C composite as prepared has a core-shell structure with pure olivine LiFePO₄ crystallites as cores and intimate carbon coating as a shell layer. Between the composite particulates, there exists a carbon matrix binding the nanocrystallites together into micrometer particles. The electrochemical measurements demonstrated that the LiFePO₄/C composite with an appropriate carbon content can deliver a very high discharge capacity of 157 mAh g⁻¹ (>92% of the theoretical capacity of LiFePO₄) with 95% of its initial capacity after 30 cycles. Since this preparation method uses less costly materials and operates in mild synthetic conditions, it may provide a feasible way for industrial production of the LiFePO₄/C cathode materials for the lithium-ion batteries.     

Physical and electrochemical properties of LiMnPO4/C composite cathode prepared with different conductive carbons

The olivine structured LiMnPO₄/C composites were prepared by a combination of spray pyrolysis and wet ballmilling using different conductive carbons: acetylene black and two types of ketjen black. The ketjen black with a larger specific surface area and dibutyl phthalate absorption number was found to be more preferable compared with other conductive carbons studied in this work. The LiMnPO₄/C composite cathode with ketjen black, which has the largest specific surface area, exhibited the largest discharge capacity compared with other LiMnPO₄/C composites. The largest discharge capacity delivered by this composite cathode was 166 mAh g⁻¹ at 0.05 C, which is about 97% of the theoretical value for LiMnPO₄. The performance improvement by using this conductive carbon was attributed to its extremely large specific surface area and high ability to absorb the electrolyte, which provide enhanced charge transfer and lithium ion transport in the composite cathode structure.     

Synthesis and electrochemical properties of olivine LiFePO4 prepared by a carbothermal reduction method

LiFePO₄/C composite cathode material was prepared by carbothermal reduction method, which uses NH₄H₂PO₄, Li₂CO₃ and cheap Fe₂O₃ as starting materials, acetylene black and glucose as carbon sources. The precursor of LiFePO₄/C was characterized by differential thermal analysis and thermogravimetry. X-ray diffraction (XRD), scanning electron microscopy (SEM) micrographs showed that the LiFePO₄/C is olivine-type phase, and the addition of the carbon reduced the LiFePO₄ grain size. The carbon is dispersed between the grains, ensuring a good electronic contact. The products sintered at 700 °C for 8 h with glucose as carbon source possessed excellent electrochemical performance. The synthesized LiFePO₄ composites showed a high electrochemical capacity of 159.3 mAh g⁻¹ at 0.1 C rate, and the capacity fading is only 2.2% after 30 cycles.     

Morphological characterization of LiFePO4/C composite cathode materials synthesized via a carboxylic acid route

A new type of LiFePO₄/C composite surrounded by a web containing both amorphous and crystalline carbon phases was synthesized by incorporating malonic acid as a carbon source using a high temperature solid-state method. SEM, TEM/SAED/EDS and HRTEM were used to analyze surface morphology and confirmed for the first time that crystalline carbon was present in LiFePO₄/C composites. The composite was effective in enhancing the electrochemical properties such as capacity and rate capability, because its active component consists of nanometer-sized particles containing pores with a wide range of sizes. An EDS elemental map showed that carbon was uniformly distributed on the surface of the composite crystalline particles. TEM/EDS results clearly show a dark region that is LiFePO₄ with a trace of carbon and a gray region that is carbon only. To evaluate the materials’ electrochemical properties, galvanostatic cycling and conductivity measurements were performed. The best cell performance was delivered by the material coated with 60 wt.% malonic acid, which delivered first cycle discharge capacity of 149 mAh g⁻¹ at a C/5 rate and sustained 222 cycles at 80% of capacity retention. When carboxylic acid was used as a carbon source to produce LiFePO₄, overall conductivity increased from 10⁻⁵ to 10⁻⁴ S cm⁻¹, since particle growth was prevented during the final sintering process.     

A study on the electrochemical characteristics of LiFePO4 cathode for lithium polymer batteries by hydrothermal method

Phospho-olivine LiFePO₄ cathode materials were prepared by hydrothermal reaction at 150 °C. Carbon black was added to enhance the electrical conductivity of LiFePO₄. LiFePO₄-C powders (0, 3, 5 and 10 wt.%) were characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). LiFePO₄-C/solid polymer electrolyte (SPE)/Li cells were characterized electrochemically by charge/discharge experiments at a constant current density of 0.1 mA cm⁻² in a range between 2.5 and 4.3 V vs. Li/Li⁺, cyclic voltammetry (CV) and ac impedance spectroscopy. The results showed that initial discharge capacity of LiFePO₄ was 104 mAh g⁻¹. The discharge capacity of LiFePO₄-C/SPE/Li cell with 5 wt.% carbon black was 128 mAh g⁻¹ at the first cycle and 127 mAh g⁻¹ after 30 cycles, respectively. It was demonstrated that cycling performance of LiFePO₄-C/SPE/Li cells was better than that of LiFePO₄/SPE/Li cells.     

Electrochemical properties of LiFePO4 prepared via hydrothermal route

LiFePO₄ as a cathode material for rechargeable lithium batteries was prepared by hydrothermal process at 170 °C under inert atmosphere. The starting materials were LiOH, FeSO₄, and (NH₄)₂HPO₄. The particle size of the obtained LiFePO₄ was 0.5 μm. The electrochemical properties of LiFePO₄ were characterized in a mixed solvent of ethylene carbonate and diethyl carbonate (1:1 in volume) containing 1.0 mol dm⁻³ LiClO₄. The hydrothermally synthesized LiFePO₄ exhibited a discharge capacity of 130 mA h g⁻¹, which was smaller than theoretical capacity (170 mA h g⁻¹). The annealing of LiFePO₄ at 400 °C in argon atmosphere was effective in increasing the discharge capacity. The discharge capacity of the annealed LiFePO₄ was 150 mA h g⁻¹.     

Physical and electrochemical properties of LiFePO4/C composite cathode prepared from various polymer-containing precursors

The goal of this research was to study the effect of various polymer-containing precursors on the performance of LiFePO₄/C composite. A coprecipitation method was applied to prepare a series of LiFePO₄/C materials by calcinating amorphous LiFePO₄ with various polymer compounds at 600 °C. The materials were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, particle size analysis, thermal analysis, BET specific surface area, Raman spectral analysis and electrochemical methods. The results showed that the structure of polymer precursors played an important role in improving the performance of LiFePO₄/C composites. The residual carbon produced by the pyrolysis of polymers with functionalized aromatic groups exhibited a better capacity in the LiFePO₄/C composites. A polyaromatic compound, e.g. polystyrene, with more functionalized aromatic groups displayed improved performance because its decomposition temperature was close to the temperature of the LiFePO₄ phase transformation, which resulted in fine particle size and uniform carbon distribution on the composite surface. According to Raman spectral analysis, polystyrene with more aromatic groups has a lower I_D/I_G and sp³/sp² peak ratio indicating more highly graphite-like carbon formation during polymer pyrolysis and exhibited a better capacity.     

Structural and electrochemical properties of Cl-doped LiFePO4/C

Cl-doped LiFePO₄/C cathode materials were synthesized through a carbothermal reduction route, and the microstructure and electrochemical performances were systematically studied. Cl-doped LiFePO₄/C cathode materials presented a high discharge capacity of ∼90 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. Electrochemical impedance spectroscopy and cyclic voltamperometry indicated the optimized electrochemical reaction and Li⁺ diffusion in the bulk of LiFePO₄ due to Cl-doping. The improved Li⁺ diffusion capability is attributed to the microstructure modification of LiFePO₄ via Cl-doping.     

Surfactant based sol–gel approach to nanostructured LiFePO4 for high rate Li-ion batteries

Porous nanostructured LiFePO₄ powder with a narrow particle size distribution (100–300 nm) for high rate lithium-ion battery cathode application was obtained using an ethanol based sol–gel route employing lauric acid as a surfactant. The synthesized LiFePO₄ powders comprised of agglomerates of crystallites <65 nm in diameter exhibiting a specific surface area ranging from 8 m² g⁻¹ to 36 m² g⁻¹ depending on the absence or presence of the surfactant. The LiFePO₄ obtained using lauric acid resulted in a specific capacity of 123 mAh g⁻¹ and 157 mAh g⁻¹ at discharge rates of 10C and 1C with less than 0.08% fade per cycle, respectively. Structural and microstructural characterization were performed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and high-resolution transmission electron microscopy (HRTEM) with energy dispersive X-ray (EDX) analysis while electronic conductivity and specific surface area were determined using four-point probe and N₂ adsorption techniques.     

One-dimensional nanostructures as electrode materials for lithium-ion batteries with improved electrochemical performance

One-dimensional (1D) nanosize electrode materials of lithium iron phosphate (LiFePO₄) nanowires and Co₃O₄–carbon nanotube composites were synthesized by the hydrothermal method. The as-prepared 1D nanostructures were structurally characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. We tested the electrochemical properties of LiFePO₄ nanowires as cathode and Co₃O₄–carbon nanotubes as anode in lithium-ion cells, via cyclic voltammetry and galvanostatic charge/discharge cycling. LiFePO₄ nanorod cathode demonstrated a stable performance over 70 cycles, with a remained specific capacity of 140 mAh g⁻¹. Nanocrystalline Co₃O₄–carbon nanotube composite anode exhibited a reversible lithium storage capacity of 510 mAh g⁻¹ over 50 cycles. 1D nanostructured electrode materials showed strong potential for lithium-ion batteries due to their good electrochemical performance.     

Effect of synthesis temperature on the properties of LiFePO4/C composites prepared by carbothermal reduction

LiFePO₄/C composite cathode materials were synthesized by carbothermal reduction method using inexpensive FePO₄ as raw materials and glucose as conductive additive and reducing agent. The precursor of LiFePO₄/C was characterized by differential thermal analysis and thermogravimetry. The microstructure and morphology of the samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and particle size analysis. Cyclic voltammetry (CV) and charge/discharge cycling performance were used to characterize their electrochemical properties. The results showed that the LiFePO₄/C composite synthesized at 650 °C for 9 h exhibited the most homogeneous particle size distribution. Residual carbon during processing was coated on LiFePO₄, resulting in the enhancement of the material's electronic properties. Electrochemical measurements showed that the discharge capacity first increased and then decreased with the increase of synthesis temperature. The optimal sample synthesized at 650 °C for 9 h exhibited a highest initial discharge capacity of 151.2 mA h g⁻¹ at 0.2 C rate and 144.1 mA h g⁻¹ at 1 C rate with satisfactory capacity retention rate.     

Cathode performance of olivine-type LiFePO4 synthesized by chemical lithiation

Chemical lithiation with LiI in acetonitrile was performed for amorphous FePO₄ synthesized from an equimolar aqueous suspension of iron powder and an aqueous solution of P₂O₅. An orthorhombic LiFePO₄ olivine structure was obtained by annealing a chemically lithiated sample at 550 °C for 5 h in Ar atmosphere. The average particle size remained at approximately 250 nm even after annealing. The lithium content in the sample was quantitatively confirmed by Li atomic absorption analysis and ⁵⁷Fe Mössbauer spectroscopy. While an amorphous FePO₄/carbon composite cathode has a monotonously decreasing charge–discharge profile with a reversible capacity of more than 140 mAh g⁻¹, the crystallized LiFePO₄/carbon composite shows a 3.4 V plateau corresponding to a two-phase reaction. This means that the lithium in the chemically lithiated sample is electrochemically active. Both amorphous FePO₄ and the chemically lithiated and annealed crystalline LiFePO₄ cathode materials showed good cyclability (more than 140 mAh g⁻¹ at the 40th cycle) and good discharge rate capability (more than 100 mAh g⁻¹ at 5.0 mA cm⁻²). In addition, the fast-charge performance was found to be comparable to that with LiCoO₂.     

Improved high-rate charge/discharge performances of LiFePO4/C via V-doping

V-doped LiFePO₄/C cathode materials were prepared through a carbothermal reduction route. The microstructure was characterized by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The electrochemical Li⁺ intercalation performances of V-doped LiFePO₄/C were compared with those of undoped one through galvanostatic intermittent titration technique, cyclic voltamperometry, and electrochemical impedance spectrum. V-doped LiFePO₄/C showed a high discharge capacity of ∼70 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. The significantly improved high-rate charge/discharge capacity is attributed to the increase of Li⁺ ion “effective” diffusion capability.     

Electrochemical properties of LiFePO4 prepared via ball-milling

LiFePO₄ cathode materials with distinct particle sizes were prepared by a planetary ball-milling method. The effects of particle size on the morphology, thermal stability and electrochemical performance of LiFePO₄ cathode materials were investigated. The ball-milling method decreased particle size, thereby reducing the length of diffusion and improving the reversibility of the lithium ion intercalation/deintercalation. It is worth noting that the small particle sample prepared using malonic acid as a carbon source achieved a high capacity of 161 mAh g⁻¹ at a 0.1 C rate and had a very flat capacity curve during the early 50 cycles. However, the big particle samples (∼400 nm) decayed more dramatically in capacity than the small particle size samples (∼200 nm) at high current densities. The improvement in electrode performance was mainly due to the fine particles, the small size distribution, and the increase in electronic conductivity as a result of carbon coating. The structure and morphology of the ground LiFePO₄ samples were characterized with XRD, FE-SEM, TEM, EDS, and DSC techniques.     

Optimized solid-state synthesis of LiFePO4 cathode materials using ball-milling

Olivine-type LiFePO₄ cathode materials were synthesized by a solid-state reaction method and ball-milling. The ball-milling time, heating time and heating temperature are optimized. A heating temperature higher than 700 °C resulted in the appearance of impurity phase Fe₂P and growth of large particle, which was shown by high resolution X-ray diffraction and field emission scanning electron microscopy. The impurity phase Fe₂P exhibited a considerable capacity loss at the 1st cycle and a gradual increase in discharge capacity upon cycling. Moreover, it exhibited an excellent high-rate capacity of 104 mAh g⁻¹ at 3 C in spite of the large particle size. The optimum synthesis conditions for LiFePO₄ were ball-milling for 24 h and heat-treatment at 600 °C for 3 h. LiFePO₄/Li cells showed an enhanced cycling performance and a high discharge capacity of 160 mAh g⁻¹ at 0.1 C.     

Effects of carbon coating and iron phosphides on the electrochemical properties of LiFePO4/C

Carbon coated LiFePO₄ (LiFePO₄/C) with different contents of high electron conductive iron phosphide phase was synthesized by an aqueous sol–gel method in a reductive sintering atmosphere. Different synthesis parameters were used for adjusting the microstructure and phase compositions of the products. The effects of the carbon coating and iron phosphides on the electrochemical properties of the LiFePO₄/C electrodes were studied by means of testing the discharge capacities at rates of 0.1–5C (1C = 170 mAh g⁻¹) and analyzing the CV curves. The results show that carbon coating in a content of 1.5 wt.% derived from the carbon source of ethylene glycol greatly decreases the particle size of LiFePO₄ in one order in the specific surface area, and significantly improves the rate capability of LiFePO₄. The effect of the content of FeP on the capacity of the carbon coated LiFePO₄ was different at different discharge rates. Increasing the content of FeP from 1.2 to 3.7 wt.% slightly decreases the capacity of LiFePO₄/C at low discharge rate (0.1C and 1C), but obviously increases the capacity of LiFePO₄/C when the discharge rate is increased to 5C. For the carbon free sample, even it also has 1.8 wt.% FeP, it still possesses poor capacity due to the large particle size of LiFePO₄ and the lack of conductivity. And too much iron phosphides lowers the discharge capacity of the electrode since they are inert for the deinsertion/insertion of lithium ion.     

Synthesis of carbon-coated LiFePO4 nanoparticles with high rate performance in lithium secondary batteries

A novel preparation technique was developed for synthesizing carbon-coated LiFePO₄ nanoparticles through a combination of spray pyrolysis (SP) with wet ball milling (WBM) followed by heat treatment. Using this technique, the preparation of carbon-coated LiFePO₄ nanoparticles was investigated for a wide range of process parameters such as ball-milling time and ball-to-powder ratio. The effect of process parameters on the physical and electrochemical properties of the LiFePO₄/C composite was then discussed through the results of X-ray diffraction (XRD) analysis, field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), the Brunauer-Emmet-Teller (BET) method and the use of an electrochemical cell of Li|1 M LiClO₄ in EC:DEC = 1:1|LiFePO₄. The carbon-coated LiFePO₄ nanoparticles were prepared at 500 °C by SP and then milled at a rotating speed of 800 rpm, a ball-to-powder ratio of 40/0.5 and a ball-milling time of 3 h in an Ar atmosphere followed by heat treatment at 600 °C for 4 h in a N₂ + 3% H₂ atmosphere. SEM observation revealed that the particle size of LiFePO₄ was significantly affected by the process parameters. Furthermore, TEM observation revealed that the LiFePO₄ nanoparticles with a geometric mean diameter of 146 nm were coated with a thin carbon layer of several nanometers by the present method. Electrochemical measurement demonstrated that cells containing carbon-coated LiFePO₄ nanoparticles could deliver markedly improved battery performance in terms of discharge capacity, cycling stability and rate capability. The cells exhibited first discharge capacities of 165 mAh g⁻¹ at 0.1 C, 130 mAh g⁻¹ at 5 C, 105 mAh g⁻¹ at 20 C and 75 mAh g⁻¹ at 60 C with no capacity fading after 100 cycles.     

Synthesis and characterization of three-dimensional carbon foams-LiFePO4 composites

The characterization of three-dimensional (3D) carbon foams coated with olivine structured lithium iron phosphate is reported for the first time. The LiFePO₄ as cathode material for lithium ion batteries was prepared by a Pechini-assisted reversed polyol process. The coating has been successfully performed on commercially available 3D-carbon foams by soaking in aqueous solution containing lithium, iron salts and phosphates at 70 °C for 2-4 h. After drying-out, the composites were annealed at different temperatures in the range 600-700 °C for 15-20 min under nitrogen. The formation of the olivine-like structured LiFePO₄ was confirmed by X-ray diffraction analysis performed on the powder prepared under similar conditions. The surface investigation of the prepared composites showed the formation of a homogeneous coating by LiFePO₄ on the foams. The cyclic voltammetry curves of the composites show an enhancement of electrode reaction reversibility by decreasing the annealing temperature. The electrochemical measurements on the composites showed good performances delivering a discharge specific capacity of 85 mAh g⁻¹ at a discharging rate of C/25 at room temperature.     

New freeze-drying method for LiFePO4 synthesis

The freeze-drying method is proposed as an effective synthesis process for the obtaining of LiFePO₄/C composites. The citric acid is used as a complexing agent and carbon source. After the low temperature annealing, the freeze-dried solution leads to a homogeneous carbon covered LiFePO₄ sample. The chemical characterization of the material included ICP and elemental analysis, infrared spectroscopy, X-ray diffraction, magnetic measurements and thermal analysis. SEM and TEM microscopies indicate an aggregate morphology with tiny particles of lithium iron phosphate inside a carbon matrix. Impedance spectroscopy showed a 8.0 × 10⁻⁷ S cm⁻¹ conductivity value. Cyclic voltammetry graphics displayed the two peaks corresponding to the Fe(II)/Fe(III) reaction and demonstrated the good reversibility of the material. The specific capacity value obtained at C/40 rate was 164 mAh g⁻¹, with a slight decrease on greater C-rates reaching 146 mAh g⁻¹ at C/1. The capacity retention study has evidenced good properties, with retention over 97% of the maximum values in the first 50 cycles, which allows an effective performance of the freeze-dried sample as cathodic material in lithium-ion batteries.