Fine cathode particles prepared by solid-state reaction method using nano-sized precursor particles

Fine-sized Li–Co–Mn–O cathode particles with various ratios of cobalt and manganese components were prepared by conventional solid-state reaction method using the nano-sized precursor particles. The nano-sized precursor particles of cobalt and manganese components were prepared by spray pyrolysis. The LiCo_1−xMn_xO₂ (0.1 ≤ x ≤ 0.3) particles had finer size than that of the pure LiCoO₂ particles. Manganese component disturbed the growth of the LiCo_1−xMn_xO₂ cathode particles prepared by solid-state reaction method. The initial discharge capacities of the layered LiCo_1−xMn_xO₂ (0 ≤ x ≤ 0.3) cathode particles decreased from 144 to 136 mAh g⁻¹ when the ratios of Co/Mn components were changed from 1/0 to 0.7/0.3. The mean sizes of the spinel LiMn_2−yCo_yO₄ (0 ≤ y ≤ 0.2) cathode particles decreased from 650 to 460 nm when the ratios of Mn/Co components were changed from 2/0 to 1.8/0.2. The initial discharge capacities of the LiMn_2−yCo_yO₄ (0 ≤ y ≤ 0.2) cathode particles decreased from 119 to 86 mAh g⁻¹ when the ratios of Mn/Co components were changed from 2/0 to 1.8/0.2.     

Nano-sized LiMn2O4 spinel cathode materials exhibiting high rate discharge capability for lithium-ion batteries

Nano-sized LiMn₂O₄ spinel with well crystallized homogeneous particles (60 nm) is synthesized by a resorcinol-formaldehyde route. Micro-sized LiMn₂O₄ spinel with micrometric particles (1 μm) is prepared by a conventional solid-state reaction. These two samples are characterized by XRD, SEM, TEM, BET, and electrochemical methods. At current rate of 0.2C (1C = 148 mA g⁻¹), a discharge capacity of 136 mAh g⁻¹ is obtained on the nano-sized LiMn₂O₄, which is higher than that of micro-sized one (103 mAh g⁻¹). Furthermore, compared to the micro-sized sample, nano-sized LiMn₂O₄ shows much better rate capability, i.e. a capacity of 85 mAh g⁻¹, 63% of that at 0.2C, is realized at 60C. The excellent high rate performance of nano-sized LiMn₂O₄ spinel may be attributed to its impurity-free nano-sized particles, higher surface area and well crystalline. The outstanding electrochemical performances demonstrate that the nano-sized LiMn₂O₄ spinel will be the promising cathode materials for high power lithium-ion batteries used in hybrid and electric vehicles.     

Preparation and characterization of sub-micro LiNi0.5−xMn1.5+xO4 for 5 V cathode materials synthesized by an ultrasonic-assisted co-precipitation method

Sub-micro spinel LiNi_0.5−xMn_1.5+xO₄ (x < 0.1) cathode materials powder was successfully synthesized by the ultrasonic-assisted co-precipitation (UACP) method. The structure and electrochemical performance of this as-prepared powder were characterized by powder XRD, SEM, XPS, CV and the galvanostatic charge–discharge test in detail. XRD shows that there is a small Li_yNi_1−yO impurity peak placed close to the (4 0 0) line of the spinel LiNi_0.5−xMn_1.5+xO₄, and the powders are well crystallized. XPS exhibits that the Mn oxidation state is between +3 and +4, and Ni oxidation state is +2 in LiNi_0.5−xMn_1.5+xO₄. SEM shows that the prepared powders (UACP) have the uniform and narrow size distribution which is less than 200 nm. Galvanostatic charge–discharge test indicates that the initial discharge capacities for the LiNi_0.5−xMn_1.5+xO₄ (UACP) at C/3, 1C and 2C, are 130.2, 119.0 and 110.0 mAh g⁻¹, respectively. After 100 cycles, their capacity retentions are 99.8%, 88.2%, and 73.5%, respectively. LiNi_0.5−xMn_1.5+xO₄ (UACP) at C/3 discharge rate exhibits superior capacity retention upon cycling, and it also shows well high current discharge performance. CV curve implies that LiNi_0.5−xMn_1.5+xO₄ (x < 0.1) spinel synthesized by ultrasonic-assisted co-precipitation method has both reversibility and cycle capability because of the ultrasonic-catalysis.     

The influence of compositional change of 0.3Li2MnO3·0.7LiMn1−xNiyCo0.1O2 (0.2 ≤ x ≤ 0.5, y = x − 0.1) cathode materials prepared by co-precipitation

Cathode materials prepared by a co-precipitation are 0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (0.2 ≤ x ≤ 0.4) cathode materials with a layered-spinel structure. In the voltage range of 2.0-4.6 V, the cathodes show more than one redox reaction peak during its cyclic voltammogram. The Li/0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (x = 0.3, y = 0.2) cell shows the initial discharge capacity of about 200 mAh g⁻¹. However, when x = 0.2 and y = 0.1, the cell exhibits a rapid decrease in discharge capacity and poor cycle life.     

Preparation and electrochemical properties of Li[Ni1/3Co1/3Mn1−x/3Zrx/3]O2 cathode materials for Li-ion batteries

Layer-structured Zr doped Li[Ni_1/3Co_1/3Mn_1−x/3Zr_x/3]O₂ (0 ≤ x ≤ 0.05) were synthesized via slurry spray drying method. The powders were characterized by XRD, SEM and galvanostatic charge/discharge tests. The products remained single-phase within the range of 0 ≤ x ≤ 0.03. The charge and discharge cycling of the cells showed that Zr doping enhanced cycle life compared to the bare one, while did not cause the reduction of the discharge capacity of Li[Ni_1/3Co_1/3Mn_1/3]O₂. The unchanged peak shape in the differential capacity versus voltage curve suggested that the Zr had the effect to stabilize the structure during cycling. More interestingly, the rate capability was greatly improved. The sample with x = 0.01 presented a capacity of 160.2 mAh g⁻¹ at current density of 640 mA g⁻¹(4 C), corresponding to 92.4% of its capacity at 32 mA g⁻¹(0.2 C). The favorable performance of the doped sample could be attributed to its increased lattice parameter.     

Performance improvement of LiMn2O4 as cathode material for lithium ion battery with bismuth modification

Spinel lithium manganese oxides (LiMn₂O₄) modified with and without bismuth by sol–gel method were investigated by theoretical calculation and experimental techniques, including galvanostatic charge/discharge test (GC), cyclic voltammetry (CV), chronopotentiometry (CP), electrochemical impedance spectroscopy (EIS), inductively coupled plasma (ICP), powder X-ray diffraction (XRD), BET measurement, and infrared spectroscopy (IR). It is found that the performance of LiMn₂O₄ can be improved by the bismuth modification. The modified and the unmodified samples have almost the same initial discharge capacity, 118 and 120 mAh g⁻¹, respectively. However, the modified sample has better cyclic stability than the unmodified sample. After 100 cycles, the capacity remains 100 and 89 mAh g⁻¹ for the modified and the unmodified samples, respectively. Moreover, the results from EIS show that the modified sample has a quicker kinetic process for Li ion intercalation/de-intercalation than the unmodified one; the charge-transfer resistance of the former is less than one-sixth of that of the latter. After immersion in electrolyte (DMC:EC:EMC = 1:1:1, 1 mol L⁻¹ LiPF₆) for 10 h at room temperature, the modified sample has less change in open circuit potential, crystal volume, and vibration absorption of Mn–O bond, and has less dissolution of manganese into solution than the unmodified sample.     

An amorphous LiCo1/3Mn1/3Ni1/3O2 thin film deposited on NASICON-type electrolyte for all-solid-state Li-ion batteries

Amorphous LiCo_1/3Mn_1/3Ni_1/3O₂ thin films were deposited on the NASICON-type Li-ion conducting glass ceramics, Li_1+x+yAl_xTi_2−xSi_yP_3−yO₁₂ (LATSP), by radio frequency (RF) magnetron sputtering below 130 °C. The amorphous films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The Li/PEO₁₈-Li(CF₃SO₂)₂N/LATSP/LiCo_1/3Mn_1/3Ni_1/3O₂/Au all-solid-state cells were fabricated to investigate the electrochemical performance of the amorphous films. It was found that the low-temperature deposited amorphous cathode film shows a high discharge voltage and a high discharge capacity of around 130 mAh g⁻¹.     

Material design concept for Fe-substituted Li2MnO3-based positive electrodes

Fe-substituted Li₂MnO₃ (Li_1+x(Fe_yMn_1−y)_1−xO₂, 0 ≤ x ≤ 1/3, 0.3 ≤ y ≤ 0.7) was synthesized using a combination of coprecipitation, hydrothermal, and heat-treatment methods. It exhibits high initial specific capacity greater than 200 mAh g⁻¹ and small capacity, which fades up to the 50th cycle (>150 mAh g⁻¹ at the 50th cycle) under electrochemical cycle testing at 60 °C. The attractive electrode properties appeared by controlling the chemical composition (x > 0.05, 0.3 ≤ y ≤ 0.5) and high specific surface area (>20 m² g⁻¹). The Fe-substituted Li₂MnO₃ is an attractive candidate as a novel 3 V-class positive electrode material.     

Synthesis and electrochemical performance of the high voltage cathode material Li[Li0.2Mn0.56Ni0.16Co0.08]O2 with improved rate capability

The high voltage layered Li[Li_0.2Mn_0.56Ni_0.16Co_0.08]O₂ cathode material, which is a solid solution between Li₂MnO₃ and LiMn_0.4Ni_0.4Co_0.2O₂, has been synthesized by co-precipitation method followed by high temperature annealing at 900 °C. XRD and SEM characterizations proved that the as prepared powder is constituted of small and homogenous particles (100-300 nm), which are seen to enhance the material rate capability. After the initial decay, no obvious capacity fading was observed when cycling the material at different rates. Steady-state reversible capacities of 220 mAh g⁻¹ at 0.2C, 190 mAh g⁻¹ at 1C, 155 mAh g⁻¹ at 5C and 110 mAh g⁻¹ at 20C were achieved in long-term cycle tests within the voltage cutoff limits of 2.5 and 4.8 V at 20 °C.     

Synthesis and characterization of LiNi0.6Mn0.4−xCoxO2 as cathode materials for Li-ion batteries

LiNi_0.6Co_xMn_0.4−xO₂ (x = 0.05, 0.10, 0.15, 0.2) cathode materials are prepared, and their structural and electrochemical properties are investigated using X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), differential scanning calorimetric (DSC) and charge–discharge test. The results show that well-ordering layered LiNi_0.6Co_xMn_0.4−xO₂ (x = 0.05, 0.10, 0.15, 0.2) cathode materials are successfully prepared in air at 850 °C. The increase of the Co content in LiNi_0.6Mn_0.4−xCo_xO₂ leads to the acceleration of the grain growth, the increase of the initial discharge capacity and the deterioration of the cycling performance of LiNi_0.6Mn_0.4−xCo_xO₂. It also leads to the enhancement of the ratio Ni³⁺/Ni²⁺ in LiNi_0.6Co_xMn_0.4−xO₂, which is approved by the XPS analysis, resulting in the increase of the phase transition during cycling. This is speculated to be main reason for the deteriotion of the cycling performance. All synthesized LiNi_0.6Co_xMn_0.4−xO₂ samples charged at 4.3 V show exothermic peaks with an onset temperature of larger than 255 °C, and give out less than 400 J g⁻¹ of total heat flow associated with the peaks in DSC analysis profile, exhibiting better thermal stability. LiNi_0.6Co_0.05Mn_0.35O₂ with low Co content and good thermal stability presents a capacity of 156.6 mAh g⁻¹ and 98.5% of initial capacity retention after 50 cycles, showing to be a promising cathode materials for Li-ion batteries.     

Electrochemical performance of spinel LiMn2O4 cathode materials made by flame-assisted spray technology

Spinel lithium manganese oxide LiMn₂O₄ powders were synthesized by a flame-assisted spray technology (FAST) with a precursor solution consisting of stoichiometric amounts of LiNO₃ and Mn(NO₃)₂·4H₂O dissolved in methanol. The as-synthesized LiMn₂O₄ particles were non-agglomerated, and nanocrystalline. A small amount of Mn₃O₄was detected in the as-synthesized powder due to the decomposition of spinel LiMn₂O₄ at the high flame temperature. The impurity phase was removed with a post-annealing heat-treatment wherein the grain size of the annealed powder was 33 nm. The charge/discharge curves of both powders matched the characteristic plateaus of spinel LiMn₂O₄ at 3 V and 4 V vs. Li. However, the annealed powder showed a higher initial discharge capacity of 115 mAh g⁻¹ at 4 V. The test cell with annealed powder showed good rate capability between a voltage of 3.0 and 4.3 V and a first cycle coulombic efficiency of 96%. The low coulombic efficiency from capacity fading may be due to oxygen defects in the annealed powder. The results suggest that FAST holds potential for rapid production of uniform cathode materials with low-cost nitrate precursors and minimal energy input.     

Fabrication of all solid-state lithium-ion batteries with three-dimensionally ordered composite electrode consisting of Li0.35La0.55TiO3 and LiMn2O4

A composite electrode between three-dimensionally ordered macroporous (3DOM) Li_0.35La_0.55TiO₃ (LLT) and LiMn₂O₄ was fabricated by colloidal crystal templating method and sol–gel process. A close-packed PS beads with the opal structure was prepared by filtration of a suspension containing PS beads. Li–La–Ti–O sol was injected by vacuum impregnation process into the voids between PS beads, and then was heated to form 3DOM-LLT. Three-dimensionally ordered composite material consisting of LiMn₂O₄ and LLT was prepared by sol–gel process. The prepared composite was characterized with SEM and XRD. All solid-state Li-ion battery was fabricated with the LLT–LiMn₂O₄ composite electrode as a cathode, dry polymer electrolyte and Li metal anode. The prepared all solid-state cathode exhibited a volumetric discharge capacity of 220 mAh cm⁻³.     

Synthesis and electrochemical properties of Li1−xFe0.8Ni0.2O2–LixMnO2 (Mn/(Fe + Ni + Mn) = 0.8) material

A new type of Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ (Mn/(Fe + Ni + Mn) = 0.8) material was synthesized at 350 °C in air atmosphere using a solid-state reaction. The material had an XRD pattern that closely resembled that of the original Li_1−xFeO₂–Li_xMnO₂ (Mn/(Fe + Mn) = 0.8) with much reduced impurity peaks. The Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell showed a high initial discharge capacity above 192 mAh g⁻¹, which was higher than that of the parent Li/Li_1−xFeO₂–Li_xMnO₂ (186 mAh g⁻¹). We expected that the increase of initial discharge capacity and the change of shape of discharge curve for the Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell is the result from the redox reaction from Ni²⁺ to Ni³⁺ during charge/discharge process. This cell exhibited not only a typical voltage plateau in the 2.8 V region, but also an excellent cycle retention rate (96%) up to 45 cycles.     

Influence of S and Ni co-doping on structure, band gap and electrochemical properties of lithium manganese oxide synthesized by soft chemical method

Ni-doped lithium manganese oxysulfides with a nominal composition of LiNi_xMn_2−xO_4−δS_δ (0 ≤ x ≤ 0.5 and 0 ≤ δ ≤ 0.1) have been synthesized by an alanine-assisted, low-temperature combustion process, followed by calcination at 700 °C in air. Quantitative X-ray phase analyses show that the spinel structure of LiMn₂O₄ is retained for all compositions. However, analysis of the vibrational peaks observed in Fourier transformed infrared (FTIR) spectroscopy suggests that the Fd3m crystal symmetry is retained only up to x ≤ 0.4 and changes to P4₃32 symmetry for x = 0.5. A systematic change in microstructure is observed with increasing Ni content in presence of S. The shape of the particles changes from spherical (LiMn₂O₄) to icosahedron (LiNi_0.2Mn_1.8O_4−δS_δ) to octahedron (LiNi_0.5Mn_1.5O_4−δS_δ). UV-vis spectroscopy shows that the band structure of pristine LiMn₂O₄ is strongly influenced by hybridization among Mn 3d and O 2p orbitals near the Fermi level and the band gap (1.45 eV) gradually decreases with increasing nickel content and reaches the minimum (1.35 eV) for LiNi_0.4Mn_1.6O_4−δS_δ. Electrochemical results on 2032 coin-type cells, fabricated with the synthesized powders as the positive electrode (cathode) and Li metal as the negative electrode (anode), reveal that the substitution of S for O and Ni for Mn in LiMn₂O₄ enhances the structural integrity of the spinel host, which in turn increases the electrochemical cycleability. A high initial discharge capacity of 155 mAh g⁻¹ is obtained for a LiNi_0.4Mn_1.6O_4−δS_δ/Li cell with about 87% capacity retention (135 mAh g⁻¹) after 25 cycles at a current density of 0.2 mA cm⁻². All LiNi_xMn_2−xO_4−δS_δ/Li cells (x = 0.2-0.5) show excellent reversibility with nominal capacity fading (0.04-0.2 mAh per cycle) at a current density of 0.2 mA cm⁻².     

Facile synthesis and electrochemical performance of ordered LiNi0.5Mn1.5O4 nanorods as a high power positive electrode for rechargeable Li-ion batteries

One-dimensional ordered LiNi_0.5Mn_1.5O₄ nanorods have been fabricated and investigated for use as a high power cathode in rechargeable Li-ion batteries. These highly crystalline nanorods, with an ordered spinel structure and diameters and lengths around 130 nm and 1.2 μm, respectively, were synthesized in two steps by using a hydrothermal reaction to produce β-MnO₂ nanorods followed by solid-state lithiation. Electrochemical analysis showed the superior performance of nanorods as a cathode in Li-ion half cells. The specific charge and discharge capacities were found to be 120 and 116 mAh g⁻¹ at a 0.5 C rate, and 114 and 111 mAh g⁻¹ at a 1 C rate between 3.5 and 5.0 V vs. Li⁺/Li. Moreover, the nanorods exhibit high power capability, maintaining capacities of 103 and 95 mAh g⁻¹ at specific currents of 732.5 and 1465 mA g⁻¹ (5 and 10 C rates), respectively.     

Lithium recycling behaviour of nano-phase-CuCo2O4 as anode for lithium-ion batteries

Nano-CuCo₂O₄ is synthesized by the low-temperature (400 °C) and cost-effective urea combustion method. X-ray diffraction (XRD), high resolution transmission electron microscopy (HR-TEM) and selected area electron diffraction (SAED) studies establish that the compound possesses a spinel structure and nano-particle morphology (particle size (10–20 nm)). A slight amount of CuO is found as an impurity. Galvanostatic cycling of CuCo₂O₄ at 60 mA g⁻¹ in the voltage range 0.005–3.0 V versus Li metal exhibits reversible cycling performance between 2 and 50 cycles with a small capacity fading of 2 mAh g⁻¹ per cycle. Good rate capability is also found in the range 0.04–0.94C. Typical discharge and charge capacity values at the 20th cycle are 755(±10) mAh g⁻¹ (∼6.9 mol of Li per mole of CuCo₂O₄) and 745(±10) mAh g⁻¹ (∼6.8 mol of Li), respectively at a current of 60 mA g⁻¹. The average discharge and charge potentials are ∼1.2 and ∼2.1 V, respectively. The underlying reaction mechanism is the redox reaction: Co ↔ CoO ↔ Co₃O₄ and Cu ↔ CuO aided by Li₂O, after initial reaction with Li. The galvanostatic cycling studies are complemented by cyclic voltammetry (CV), ex situ TEM and SAED. The Li-cycling behaviour of nano-CuCo₂O₄ compares well with that of iso-structural nano-Co₃O₄ as reported in the literature.     

Morphology and electrochemistry of LiMn2O4 optimized by using different Mn-sources

Spinel-typed LiMn₂O₄ cathode active materials have been prepared for different microstructures by the melt-impregnation method using different forms of manganese. The effect of the starting materials on the microstructure and electrochemical properties of LiMn₂O₄ is investigated by X-ray diffraction, scanning electron microscopy, and electrochemical measurements. The powder prepared from nanostructured γ-MnOOH, with good crystallinity and a regular cubic spinel shape, provided an initial discharge capacity of 114 mAh g⁻¹ with excellent rate and high capacity retention. These advantages render LiMn₂O₄ attractive for practical and large-scale applications in mobile equipment.     

Synthesis, phase relation and electrical and electrochemical properties of ruthenium-substituted Li2MnO3 as a novel cathode material

Layered oxides, ruthenium-substituted Li₂MnO₃, were synthesized at 800 °C and 1200 °C. Their phase relation and electrical and electrochemical properties were investigated. Li₂Mn_1−xRu_xO₃ synthesized at 800 °C clearly separated into two phases, manganese-rich and ruthenium-rich phases, except for the narrow composition range of 0 ≤ x ≤ 0.05, while Li₂Mn_1−xRu_xO₃ synthesized at 1200 °C formed two solid solutions in the whole composition range across a structural transition between x = 0.6 and 0.8. The electrical resistivity of Li₂Mn_1−xRu_xO₃ decreased with increasing ruthenium content. Li₂Mn_0.2Ru_0.8O₃ (x = 0.8) synthesized at 1200 °C showed the lowest resistivity of 5.7 × 10² Ω cm at room temperature. The discharge capacity and cycling performance were improved by the ruthenium substitution. Li₂Mn_0.4Ru_0.6O₃ (x = 0.6) exhibited a discharge capacity of 192 mAh g⁻¹ in the initial cycle and 169 mAh g⁻¹ in the tenth cycle with high and almost constant charge-discharge efficiencies of 99% from the second to tenth cycle at a current rate of 1/10C. The ruthenium substitution to Li₂MnO₃ is quite effective to improve electrical conductivity and charge-discharge performance.     

Charge–discharge characteristics of all-solid-state thin-filmed lithium-ion batteries using amorphous Nb2O5 negative electrodes

All-solid-state thin-filmed lithium-ion rechargeable batteries composed of amorphous Nb₂O₅ negative electrode with the thickness of 50–300 nm and amorphous Li₂Mn₂O₄ positive electrode with a constant thickness of 200 nm, and amorphous Li₃PO_4−xN_x electrolyte (100 nm thickness), have been fabricated on glass substrates with a 50 mm × 50 mm size by a sputtering method, and their electrochemical characteristics were investigated. The charge–discharge capacity based on the volume of positive electrode increased with increasing thickness of negative electrode, reaching about 600 mAh cm⁻³ for the battery with the negative electrode thickness of 200 nm. But the capacity based on the volume of both the positive and negative electrodes was the maximum value of about 310 mAh cm⁻³ for the battery with the negative electrode thickness of 100 nm. The shape of charge–discharge curve consisted of a two-step for the batteries with the negative electrode thickness more than 200 nm, but that with the thickness of 100 nm was a smooth S-shape curve during 500 cycles.     

Fe content effects on electrochemical properties of Fe-substituted Li2MnO3 positive electrode material

Fe-substituted Li₂MnO₃ including a monoclinic layered rock-salt structure (C2/m), (Li_1+x(Fe_yMn_1−y)_1−xO₂, 0 < x < 1/3, 0.1 ≤ y ≤ 0.5) was prepared by coprecipitation-hydrothermal-calcination method. The sample was assigned as two-phase composite structure consisting of the cubic rock-salt () and monoclinic ones at high Fe content above 30% (y ≥ 0.3), while the sample was assigned as a monoclinic phase (C2/m) at low Fe content less than 20%. In the monoclinic Li₂MnO₃-type structure, the Fe ion tends to substitute a Li (2b) site, which corresponds to a center position of Mn⁴⁺ hexagonal network in Mn-Li layer. The electrochemical properties including discharge characteristics under high current density (<3600 mA g⁻¹ at 30 °C) and low temperature (<−20 °C at 40 mA g⁻¹) were severely affected by chemical composition (Fe content and Li/(Fe + Mn) ratio), crystal structure (monoclinic phase content) and powder property (specific surface area). Under the optimized Fe content (0.2 < y < 0.4), the Li/sample cells showed high initial discharge capacity (240-300 mAh g⁻¹) and energy density (700-950 mWh g⁻¹) between 1.5 and 4.8 V under moderate current density, 40 mA g⁻¹ at 30 °C. Results suggest that Fe-substituted Li₂MnO₃ would be a non-excludable 3 V positive electrode material.