Fabrication of all solid-state lithium-ion batteries with three-dimensionally ordered composite electrode consisting of Li0.35La0.55TiO3 and LiMn2O4

A composite electrode between three-dimensionally ordered macroporous (3DOM) Li_0.35La_0.55TiO₃ (LLT) and LiMn₂O₄ was fabricated by colloidal crystal templating method and sol–gel process. A close-packed PS beads with the opal structure was prepared by filtration of a suspension containing PS beads. Li–La–Ti–O sol was injected by vacuum impregnation process into the voids between PS beads, and then was heated to form 3DOM-LLT. Three-dimensionally ordered composite material consisting of LiMn₂O₄ and LLT was prepared by sol–gel process. The prepared composite was characterized with SEM and XRD. All solid-state Li-ion battery was fabricated with the LLT–LiMn₂O₄ composite electrode as a cathode, dry polymer electrolyte and Li metal anode. The prepared all solid-state cathode exhibited a volumetric discharge capacity of 220 mAh cm⁻³.     

SmBaCo2O5+x double-perovskite structure cathode material for intermediate-temperature solid-oxide fuel cells

SmBaCo₂O_5+x (SBCO), an oxide with double-perovskite structure, has been developed as a novel cathode material for intermediate-temperature solid-oxide fuel cells (IT-SOFCs). The electrical conductivity of an SBCO sample reaches 815–434 S cm⁻¹ in the temperature range 500–800 °C. XRD results show that an SBCO cathode is chemically compatible with the intermediate-temperature electrolyte materials Sm_0.2Ce_0.8O_1.9 (SDC) and La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ (LSGM). The polarization resistances of an SBCO cathode on SDC and LSGM electrolytes are 0.098 and 0.054 Ω cm² at 750 °C, respectively. The maximum power densities of a single cell with an SBCO cathode on SDC and LSGM electrolytes reach 641 and 777 mW cm⁻² at 800 °C, respectively. The results of this study demonstrate that the double-perovskite structure oxide SBCO is a very promising cathode material for use in IT-SOFCs.     

Electrochemical studies of low-temperature processed nano-crystalline LiMn2O4 thin film cathode at 55 °C

LiMn₂O₄ thin films with nano-crystals less than 100 nm were successfully grown on polished stainless steel substrates at 400 °C and 200 m Torr of oxygen by pulsed laser deposition. A maximum discharge capacity of 62.4 μAh cm⁻² μm⁻¹ cycled between 3.0 and 4.5 V with a current density of 20 μAh cm⁻² was achieved. The effect of several overdischarge cycles was negligible, and both the effect of Jahn–Teller distortion at low potentials on capacity loss and structure instability at high potentials were effectively inhibited in this nano-crystalline film, resulting in an excellent cycling stability with a very low fading rate of capacity up to 500 cycles at 55 °C.     

Fabrication and characterization of a co-fired La0.6Sr0.4Co0.2Fe0.8O3−δ cathode-supported Ce0.9Gd0.1O1.95 thin-film for IT-SOFCs

A dense membrane of Ce_0.9Gd_0.1O_1.95 on a porous cathode based on a mixed conducting La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ was fabricated via a slurry coating/co-firing process. With the purpose of matching of shrinkage between the support cathode and the supported membrane, nano-Ce_0.9Gd_0.1O_1.95 powder with specific surface area of 30 m² g⁻¹ was synthesized by a newly devised coprecipitation to make the low-temperature sinterable electrolyte, whereas 39 m² g⁻¹ nano-Ce_0.9Gd_0.1O_1.95 prepared from citrate method was added to the cathode to favor the shrinkage for the La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ. Bi-layers consisting of <20 μm dense ceria film on 2 mm thick porous cathode were successfully fabricated at 1200 °C. This was followed by co-firing with NiO–Ce_0.9Gd_0.1O_1.95 at 1100 °C to form a thin, porous, and well-adherent anode. The laboratory-sized cathode-supported cell was shown to operate below 600 °C, and the maximum power density obtained was 35 mW cm⁻² at 550 °C, 60 mW cm⁻² at 600 °C.     

Lithium difluoro(oxalato)borate/ethylene carbonate + propylene carbonate + ethyl(methyl) carbonate electrolyte for LiMn2O4 cathode

Lithium difluoro(oxalato)borate (LiODFB) was investigated as a lithium salt for non-aqueous electrolytes for LiMn₂O₄ cathode in lithium-ion batteries. Linear sweep voltammetry (LSV) tests were used to examine the electrochemical stability and the compatibility between the electrolytes and LiMn₂O₄ cathode. Through inductively coupled plasma (ICP) analysis, we compared the amount of Mn²⁺ dissolved from the spinel cathode in 1 mol L⁻¹ LiPF₆/EC + PC + EMC (1:1:3 wt.%) and 1 mol L⁻¹ LiODFB/EC + PC + EMC (1:1:3 wt.%). AC impedance measurements and scanning electron microscopy (SEM) analysis were used to analyze the formation of the surface film on the LiMn₂O₄ cathode. These results demonstrate that ODFB anion can capture the dissolution manganese ions and form a denser and more compact surface film on the cathode surface to prevent the continued Mn²⁺ dissolution, especially at high temperature. It is found that LiODFB, instead of LiPF₆, can improve the capacity retention significantly after 100 cycles at 25 °C and 60 °C, respectively. LiODFB is a very promising lithium salt for LiMn₂O₄ cathode in lithium-ion batteries.     

Fabrication and electrochemical properties of lithium-ion batteries for power tools

204056-Type prismatic lithium-ion battery for power tools was developed by using LiMn₂O₄ as cathode and CMS (carbonaceous mesophase spheres) as anode. The performance of batteries and their electrodes were characterized by SEM, ac impedance and electrochemical tests. The bulk density of cathode after pressing was selected as a main factor and it effects on high current rate capability and discharge plateau distinctly, which were investigated in details. Being charged/discharged in the voltage range of 2.5–4.2 V, the normal LiMn₂O₄ battery with cathode bulk density of 2.7 g cm⁻³ shows excellent electrochemical performances. The discharge capacity at 20C rate is 94.1% of that at 1C rate, and the capacity retention ratio charged at 1C and discharged at 5C is 91.7% after 100 cycles at 25 °C. While modified LiMn₂O₄ is used as the cathode material, the cycling performance of batteries is better than that of batteries made from normal LiMn₂O₄. The capacity retention ratios of modified LiMn₂O₄ batteries after 100 cycles at 25 °C and 55 °C are 95.0% and 85.3%, respectively. The discharge capacity at low temperature was tested both at 1C rate and 5C rate, and the capacities discharged at −20 °C were 96.3% and 94.2% of that at 1C at 25 °C. Furthermore, the batteries also show good safety in the test of short circuit, overcharge, and nail penetration.     

Ba0.5Sr0.5Co0.8Fe0.2O3 − δ + LaCoO3 composite cathode for Sm0.2Ce0.8O1.9-electrolyte based intermediate-temperature solid-oxide fuel cells

A novel Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3 − δ + LaCoO₃ (BSCF + LC) composite oxide was investigated for the potential application as a cathode for intermediate-temperature solid-oxide fuel cells based on a Sm_0.2Ce_0.8O_1.9 (SDC) electrolyte. The LC oxide was added to BSCF cathode in order to improve its electrical conductivity. X-ray diffraction examination demonstrated that the solid-state reaction between LC and BSCF phases occurred at temperatures above 950 °C and formed the final product with the composition: La_0.316Ba_0.342Sr_0.342Co_0.863Fe_0.137O_3 − δ at 1100 °C. The inter-diffusion between BSCF and LC was identified by the environmental scanning electron microscopy and energy dispersive X-ray examination. The electrical conductivity of the BSCF + LC composite oxide increased with increasing calcination temperature, and reached a maximum value of ∼300 S cm⁻¹ at a calcination temperature of 1050 °C, while the electrical conductivity of the pure BSCF was only ∼40 S cm⁻¹. The improved conductivity resulted in attractive cathode performance. An area-specific resistance as low as 0.21 Ω cm² was achieved at 600 °C for the BSCF (70 vol.%) + LC (30 vol.%) composite cathode calcined at 950 °C for 5 h. Peak power densities as high as ∼700 mW cm⁻² at 650 °C and ∼525 mW cm⁻² at 600 °C were reached for the thin-film fuel cells with the optimized cathode composition and calcination temperatures.     

Synthesis and characterization of Nd doped LiMn2O4 cathode for Li-ion rechargeable batteries

Spinel powders of LiMn_1.99Nd_0.01O₄ have been synthesized by chemical synthesis route to prepare cathodes for Li-ion coin cells. The structural and electrochemical properties of these cathodes were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectroscopy, cyclic voltammetry, and charge-discharge studies. The cyclic voltammetry of the cathodes revealed the reversible nature of Li-ion intercalation and deintercalation in the electrochemical cell. The charge-discharge characteristics for LiMn_1.99Nd_0.01O₄ cathode materials were obtained in 3.4–4.3 V voltage range and the initial discharge capacity of this material were found to be about 149 mAh g⁻¹. The coin cells were tested for up to 25 charge-discharge cycles. The results show that by doping with small concentration of rare-earth element Nd, the capacity fading is considerably reduced as compared to the pure LiMn₂O₄ cathodes, making it suitable for Li-ion battery applications.     

Morphology and electrochemistry of LiMn2O4 optimized by using different Mn-sources

Spinel-typed LiMn₂O₄ cathode active materials have been prepared for different microstructures by the melt-impregnation method using different forms of manganese. The effect of the starting materials on the microstructure and electrochemical properties of LiMn₂O₄ is investigated by X-ray diffraction, scanning electron microscopy, and electrochemical measurements. The powder prepared from nanostructured γ-MnOOH, with good crystallinity and a regular cubic spinel shape, provided an initial discharge capacity of 114 mAh g⁻¹ with excellent rate and high capacity retention. These advantages render LiMn₂O₄ attractive for practical and large-scale applications in mobile equipment.     

Significant impact of nitric acid treatment on the cathode performance of Ba0.5Sr0.5Co0.8Fe0.2O3−δ perovskite oxide via combined EDTA–citric complexing process

Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ (BSCF) perovskite was synthesized by the sol–gel process based on EDTA–citrate (EC) complexing method, nitric acid modified EC route (NEC) and nitric acid aided EDTA–citrate combustion process (NECC). A crystallite size of 27, 38 and 42 nm, respectively, was observed for the powders of NECC-BSCF, NEC-BSCF and EC-BSCF calcined at 1000 °C, suggesting the suppression effect of nitric acid on the crystallite size growth of BSCF. The smaller crystallite size of the powders resulted in the higher degree of sintering of the cathode. Oxygen permeation study of the corresponding membranes demonstrated that in the powder synthesis, nitric acid also had a noticeable detrimental effect on the oxygen surface exchange kinetics and on the oxygen bulk diffusion rate of the BSCF oxides. The effect of powder synthesis route on the bulk properties of the oxide was validated by the oxygen temperature-programmed desorption technique. On the whole, a decreasing cathode performance in the sequence of EC-BSCF, NEC-BSCF and NECC-BSCF was observed. A peak power density of 693 mW cm⁻² was achieved for an anode-supported cell with an EC-BSCF cathode at 600 °C, which was significantly higher than that with an NEC-BSCF cathode (571 mW cm⁻²) or an NECC-BSCF cathode (543 mW cm⁻²) under similar operation conditions.     

Electrochemical performance of (Ba0.5Sr0.5)0.9Sm0.1Co0.8Fe0.2O3−δ as an intermediate temperature solid oxide fuel cell cathode

This study presents the electrochemical performance of (Ba_0.5Sr_0.5)_0.9Sm_0.1Co_0.8Fe_0.2O_3−δ (BSSCF) as a cathode material for intermediate temperature solid oxide fuel cells (IT-SOFC). AC-impedance analyses were carried on an electrolyte supported BSSCF/Sm_0.2Ce_0.8O_1.9 (SDC)/Ag half-cell and a Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ (BSCF)/SDC/Ag half-cell. In contrast to the BSCF cathode half-cell, the total resistance of the BSSCF cathode half-cell was lower, e.g., at 550 °C; the values for the BSSCF and BSCF were 1.54 and 2.33 Ω cm², respectively. The cell performance measurements were conducted on a Ni-SDC anode supported single cell using a SDC thin film as electrolyte, and BSSCF layer as cathode. The maximum power densities were 681 mW cm⁻² at 600 °C and 820 mW cm⁻² at 650 °C.     

Preparation and characterization of nanocrystalline Ce0.8Sm0.2O1.9 for low temperature solid oxide fuel cells based on composite electrolyte

Nanocrystalline Ce_0.8Sm_0.2O_1.9 (SDC) has been synthesized by a combined EDTA–citrate complexing sol–gel process for low temperature solid oxide fuel cells (SOFCs) based on composite electrolyte. A range of techniques including X-ray diffraction (XRD), and electron microscopy (SEM and TEM) have been employed to characterize the SDC and the composite electrolyte. The influence of pH values and citric acid-to-metal ions ratios (C/M) on lattice constant, crystallite size and conductivity has been investigated. Composite electrolyte consisting of SDC derived from different synthesis conditions and binary carbonates (Li₂CO₃–Na₂CO₃) has been prepared and conduction mechanism is discussed. Water was observed on both anode and cathode side during the fuel cell operation, indicating the composite electrolyte is co-ionic conductor possessing H⁺ and O²⁻ conduction. The variation of composite electrolyte conductivity and fuel cell power output with different synthesis conditions was in accordance with that of the SDC originated from different precursors, demonstrating O²⁻ conduction is predominant in the conduction process. A maximum power density of 817 mW cm⁻² at 600 °C and 605 mW cm⁻² at 500 °C was achieved for fuel cell based on composite electrolyte.     

Electrochemical performance of ZnO-coated LiMn1.5Ni0.5O4 cathode material

LiMn_1.5Ni_0.5O₄ cathode material was prepared by sol–gel method and annealed at 850 °C for 15 h. The prepared powder was coated with ZnO by dissolving zinc acetate in methanol and LiMn_1.5Ni_0.5O₄ powder was mixed in this solution followed by the continuous stirring for 4 h. The LiMn_1.5Ni_0.5O₄ and ZnO-coated LiMn_1.5Ni_0.5O₄ powder was structurally characterized using X-ray diffraction and scanning electron microscopy (SEM). The coin cell was fabricated using ZnO-coated LiMn_1.5Ni_0.5O₄ as cathode materials, LiPF₆, dissolved in ethylene carbonate (EC)/dimethyl carbonate (DMC) (1:1 wt ratio) as electrolyte, and Li foil as anode. It was found that ZnO-coated LiMn_1.5Ni_0.5O₄ cathode materials had the initial discharge capacity of about 146 mA h g⁻¹. The discharge capacity retention after 50 cycles was found to be nearly 97%.     

Improved high temperature performance of La0.8Sr0.2MnO3 cathode by addition of CeO2

Ceria is proposed as an additive for La_0.8Sr_0.2MnO₃ (LSM) cathodes in order to increase both their thermal stability and electrochemical properties after co-sintering with an yttria-stabilized zirconia (YSZ) electrolyte at 1350 °C. Results show that LSM without CeO₂ addition is unstable at 1350 °C, whereas the thermal stability of LSM is drastically improved after addition of CeO₂. In addition, results show a correlation between CeO₂ addition and the maximum power density obtained in 300 μm thick electrolyte-supported single cells in which the anode and modified cathode have been co-sintered at 1350 °C. Single cells with cathodes not containing CeO₂ produce only 7 mW cm⁻² at 800 °C, whereas the power density increases to 117 mW cm⁻² for a CeO₂ addition of 12 mol%. Preliminary results suggest that CeO₂ could increase the power density by at least two mechanisms: (1) incorporation of cerium into the LSM crystal structure, and (2) by modification or reduction of La₂Zr₂O₇ formation at high temperature. This approach permits the highest LSM-YSZ co-sintering temperature so far reported, providing power densities of hundreds of mW cm⁻² without the need for a buffer layer between the LSM cathode and YSZ electrolyte. Therefore, this method simplifies the co-sintering of SOFC cells at high temperature and improves their electrochemical performance.     

In-situ XRD investigations on structure changes of ZrO2-coated LiMn0.5Ni0.5O2 cathode materials during charge

The structural changes of pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ cathode materials were investigated by using in situ X-ray diffraction (XRD) during charging process. An obviously solid solution phase transition from a hexagonal structure (H1) to another hexagonal structure (H2) was observed during the charging process at a constant current of 0.3 mA in the potential range of 2.5–5.7 V. The second hexagonal structure has a shorter a-axis and a longer c-axis before the crystal collapse. Before the structure collapses the c-axis length increases to maximum and then significantly decreases to 14.1 Å. The c-axis length of the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ increases to the maximum at the charge capacity of 119.2 and 180.9 mAh g⁻¹, respectively. It can be concluded that the ZrO₂ coating can strongly stabilize the crystal structure of the LiMn_0.5Ni_0.5O₂ compound from the comparison of the lattice parameter variations between the pristine and the ZrO₂-coated LiMn_0.5Ni_0.5O₂ compounds upon charge. The potential fluctuation resulting from the decomposition of electrolytes starts at the charge capacity of around 200 and 260 mAh g⁻¹ for the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂, respectively. It suggests that the ZrO₂ coating layer can impede the reaction between the cathode material and electrolyte.     

Electrochemical performance of spinel LiMn2O4 cathode materials made by flame-assisted spray technology

Spinel lithium manganese oxide LiMn₂O₄ powders were synthesized by a flame-assisted spray technology (FAST) with a precursor solution consisting of stoichiometric amounts of LiNO₃ and Mn(NO₃)₂·4H₂O dissolved in methanol. The as-synthesized LiMn₂O₄ particles were non-agglomerated, and nanocrystalline. A small amount of Mn₃O₄was detected in the as-synthesized powder due to the decomposition of spinel LiMn₂O₄ at the high flame temperature. The impurity phase was removed with a post-annealing heat-treatment wherein the grain size of the annealed powder was 33 nm. The charge/discharge curves of both powders matched the characteristic plateaus of spinel LiMn₂O₄ at 3 V and 4 V vs. Li. However, the annealed powder showed a higher initial discharge capacity of 115 mAh g⁻¹ at 4 V. The test cell with annealed powder showed good rate capability between a voltage of 3.0 and 4.3 V and a first cycle coulombic efficiency of 96%. The low coulombic efficiency from capacity fading may be due to oxygen defects in the annealed powder. The results suggest that FAST holds potential for rapid production of uniform cathode materials with low-cost nitrate precursors and minimal energy input.     

Synthesis and electrochemical performance of the high voltage cathode material Li[Li0.2Mn0.56Ni0.16Co0.08]O2 with improved rate capability

The high voltage layered Li[Li_0.2Mn_0.56Ni_0.16Co_0.08]O₂ cathode material, which is a solid solution between Li₂MnO₃ and LiMn_0.4Ni_0.4Co_0.2O₂, has been synthesized by co-precipitation method followed by high temperature annealing at 900 °C. XRD and SEM characterizations proved that the as prepared powder is constituted of small and homogenous particles (100-300 nm), which are seen to enhance the material rate capability. After the initial decay, no obvious capacity fading was observed when cycling the material at different rates. Steady-state reversible capacities of 220 mAh g⁻¹ at 0.2C, 190 mAh g⁻¹ at 1C, 155 mAh g⁻¹ at 5C and 110 mAh g⁻¹ at 20C were achieved in long-term cycle tests within the voltage cutoff limits of 2.5 and 4.8 V at 20 °C.     

High-rate performance of all-solid-state lithium secondary batteries using Li4Ti5O12 electrode

The all-solid-state Li–In/Li₄Ti₅O₁₂ cell using the 80Li₂S·20P₂S₅ (mol%) solid electrolyte was assembled to investigate rate performances. It was difficult to obtain the stable performance at the charge current density of 3.8 mA cm⁻² in the all-solid-state cell. In order to improve the rate performance, the pulverized Li₄Ti₅O₁₂ particles were applied to the all-solid-state cell, which retained the reversible capacity of about 90 mAh g⁻¹ at 3.8 mA cm⁻². The 70Li₂S·27P₂S₅·3P₂O₅ glass–ceramic, which exhibits the higher lithium ion conductivity than the 80Li₂S·20P₂S₅ solid electrolyte, was also used. The Li–In/70Li₂S·27P₂S₅·3P₂O₅ glass–ceramic/pulverized Li₄Ti₅O₁₂ cell was charged at a current density higher than 3.8 mA cm⁻² and showed the reversible capacity of about 30 mAh g⁻¹ even at 10 mA cm⁻² at room temperature.     

Cerium and zinc: Dual-doped LiMn2O4 spinels as cathode material for use in lithium rechargeable batteries

Pristine spinel lithium manganese oxide (LiMn₂O₄) and zinc- and cerium-doped lithium manganese oxide [LiZn_xCe_yMn_2−x−yO₄ (x = 0.01–0.10; y = 0.10–0.01)] are synthesized for the first time via the sol–gel route using p-amino benzoic acid as a chelating agent to obtain micron-sized particles and enhanced electrochemical performance. The sol–gel route offers shorter heating time, better homogeneity and control over stoichiometry. The resulting spinel product is characterized through various methods such as thermogravimetic and differential thermal analysis (TG/DTA), Fourier-transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDAX) and electrochemical galvanostatic cycling studies. Charge–discharge studies of LiMn₂O₄ samples heated at 850 °C exhibit a discharge capacity of 122 mAh g⁻¹ and a corresponding 99% coulombic efficiency in the 1st cycle. The discharge capacity and cycling performance of LiZn_0.01Ce_0.01Mn_1.98O₄ is found to be superior (124 mAh g⁻¹), with a low capacity fade (0.1 mAh g⁻¹ cycle⁻¹) over the investigated 10 cycles.     

Effect of firing temperature on the electrochemical performance of LiMn0.4Fe0.6PO4/C materials prepared by mechanical activation

Carbon-coated LiMn_0.4Fe_0.6PO₄ composites (LiMn_0.4Fe_0.6PO₄/C) were synthesized for use as cathode materials in lithium batteries. The composites were synthesized by a mechanical activation process that consists of high-energy ball milling for 10 h, followed by thermal treatment at different temperatures. The structure, particle size and surface morphology of these cathode active materials were investigated by inductively coupled plasma (ICP) analysis, energy dispersive spectrometry (EDS), high-resolution Raman spectroscopy, X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and high-resolution transmission electron microscopy (HR-TEM). The firing temperature was observed to affect morphology, particle size, elemental distribution, structure of the residual carbon, and consequently the electrochemical properties of the composites. LiMn_0.4Fe_0.6PO₄/C synthesized at 600 °C possessed the most desirable properties and it exhibited the best performance when used as cathode in lithium batteries at room temperature. The cell, comprising cathode of this composite, exhibited the initial discharge capacities of 144.5 mAh g⁻¹ (85.0% of theoretical capacity) and 122.0 mAh g⁻¹ (71.8%), respectively, at 0.1 and 1 C-rates. The cathode showed good cycle stability without substantial capacity fade up to 50 cycles.