Effect of Recycling on the Mechanical Properties of Wood Fiber-Polystyrene Composites. II. Sawdust as a Reinforcing Filler

The recycling behavior of sawdust, both hardwood and softwood, filled polystyrene composites was observed by measuring the mechanical properties and dimensional stability under normal conditions (room temperature) as well as extreme ones (e.g., exposure to water at room temperature and boiling temperature, and to heat at +105°C and ?20°C). Mechanical properties and dimensional stability of the original and recycled composites—that is, nontreated and treated ones (e.g., 3% isocyanate, coated fiber-filled and grafted fiber-filled)—are compared under all extreme conditions. the behavior of the recycled composites did not change significantly. Furthermore, treated wood fiber-filled thermoplastic composites offered superior mechanical properties and dimensional stability under all extreme conditions, even after recycling.     

Effect of recycling on the mechanical properties of wood fiber–polystyrene composites. Part I: Chemithermomechanical pulp as a reinforcing filler

The feasibility for recycling composites of polystyrene-hardwood aspen fiber (chemithermomechanical pulp or CTMP) was tested by evaluating the mechanical properties and dimensional stability of the original polymer and the recycled composites. The mechanical properties and dimensional stability of composites were investigated under extreme conditions (e.g., exposure to boiling water and at room temperature as well as exposure to +105°C and −20°C). The influence of coupling agent, e.g., 3% poly[methylene (polyphenyl isocyanate)] (PMPPIC), and various treatments, e.g., fiber coated with 10% polymer +8% PMPPIC and grafted with polystyrene 89.1% add-on, on the properties of the composites have also been studied. Compared with the original composites, the mechanical properties and dimensional stability of the recycled composites did not change significantly even after exposure to extreme conditions. Moreover, the treated composites offered improved properties compared with nontreated and original polymer under all experimental conditions.     

Effect of Extreme Conditions On the Mechanical Properties of Wood Fiber-Polystyrene Composites. Ii. Sawdust as a Reinforcing Filler

The mechanical properties and dimensional stability of composites of polystyrene filled with sawdust of hardwood aspen and softwood spruce have been investigated under various extreme conditions, for example, exposure to water at room temperature for 14 days and at boiling temperature for 24 h, as well as heat exposure at ± 105°C for 5 days and at -20°C for 2 h. Mechanical properties improve due to the treatment of the composites with a coupling agent [e.g., 3% poly [methylene(polyphenyl isocyanate)] (PMPPIC)], or by using coated (10% polymer ± 8% PMPPIC) or grafted (styrene) fibers. the treated composites or treated fiber-filled composites also showed more dimensional stability compared to nontreated composites. In addition, mechanical properties improve due to the treatment of the composites under different extreme conditions compared to normal ones. From the experimental results, it is suggested that different compounding methods of preparation of composites play an important role in improving the mechanical properties of the wood fiber-filled thermoplastic composites, even under extreme conditions.     

Effect of fiber treatment on the mechanical properties of hybrid fiber reinforced polystyrene composites. Part II. Use of glass fiber and wood pulp as hybrid fiber

The mechanical properties of polystyrene reinforced with a mixture of hardwood aspen chemithermomechanical pulp (CTMP) and surface-treated glass fiber have been studied. The adhesion of cellulose fiber to glass fiber as well as to thermoplastics improved thanks to various surface treatments of CTMP, e.g. coating with polymer+isocyanate or with silane, and grafting with polystyrene. In general, compared with non-treated CTMP-filled composites, the mechanical properties improved when surface-treated wood fiber was used as a filler. Experimental results indicate better compatibility between treated wood fiber and surface-treated glass fiber as well as polystyrene and, consequently, the mechanical properties were enhanced.     

Use of grafted aspen fibers in thermoplastic composites: IV. Effect of extreme conditions on mechanical properties of polyethylene composites

Hardwood fibers of aspen in the form of chemithermo-mechanical pulp (CTMP) have been used as reinforcement in linear low density polyethylene (LLDPE). The effect of composite treatment (immersion in boiling water, heat exposure at 105°C for seven days or at a temperature of −40°C) on resulting mechanical properties were evaluated. The grafted aspen CTMP composites showed by far the best results with regard to secant modulus, tensile strength, energy, and strain when compared to those of wood flour, mica or glass–fiber filled LLDPE, as well as to virgin LLDPE. Finally, the dimensional stability of CTMP aspen-filled LLDPE composites immersed for four hours in boiling water was better than that of mica or glass–fiber filled LLDPE.     

Mechanical properties of natural fiber hybrid composites based on renewable thermoset resins derived from soybean oil,for use in technical applications

Natural fiber composites are known to have lower mechanical properties than glass or carbon fiber reinforced composites. The hybrid natural fiber composites prepared in this study have relatively good mechanical properties. Different combinations of woven and non‐woven flax fibers were used. The stacking sequence of the fibers was in different orientations, such as 0°, +45°, and 90°. The composites manufactured had good mechanical properties. A tensile strength of about 119 MPa and Young's modulus of about 14 GPa was achieved, with flexural strength and modulus of about 201 MPa and 24 GPa, respectively. For the purposes of comparison, composites were made with a combination of woven fabrics and glass fibers. One ply of a glass fiber mat was sandwiched in the mid‐plane and this increased the tensile strength considerably to 168 MPa. Dynamic mechanical analysis was performed in order to determine the storage and loss modulus and the glass transition temperature of the composites. Microstructural analysis was done with scanning electron microscopy. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Dynamic mechanical properties of oil palm fiber/phenol formaldehyde and oil palm fiber/glass hybrid phenol formaldehyde composites

The dynamic mechanical properties of oil palm fiber reinforced phenol formaldehyde (PF) composites and oil palm/glass hybrid fiber reinforced PF composites were investigated as a function of fiber content and hybrid fiber ratio. The dynamic modulus of the neat PF sample decreases with decrease in frequency. Glass transition attributed with the α relaxation of the neat PF sample was observed around 140°C. Tanδ values and storage modulus show great enhancement upon fiber addition. The value increases with increase in fiber content. The loss modulus shows a reverse trend with increase in fiber loading. Incorporation of oil palm fiber shifts the glass transition towards lower temperature value. The glass transition temperature of the hybrid composites is lower than that of the unhybridized composites. The highest value of mechanical damping is observed in hybrid composites. Storage modulus of the hybrid composites is lower than unhybridized oil palm fiber/PF composite. A similar trend is observed for loss modulus. Activation energies for the relaxation processes in different composites were calculated. Activation energy is increased upon fibrous reinforcement. Complex modulus variations and phase behavior of the composites were studied from Cole‐Cole plots. Finally, master curves for the viscoelastic properties of the composites were constructed on the basis of time‐temperature superposition principle. POLYM. COMPOS., 26:388–400, 2005. © 2005 Society of Plastics Engineers     

Swelling of glass‐fiber reinforced polyamide 66 during conditioning in water,ethylene glycol,and antifreeze mixture

The weight and dimensional changes of injection‐molded glass‐fiber reinforced polyamide 66 composites based on two glass fiber products with different sizing formulations and unreinforced polymer samples have been characterized during conditioning in water, ethylene glycol, and a water‐glycol mixture at 50°C and 70°C for a range of times up to 900 h. The results reveal that hydrothermal ageing in these fluids causes significant changes in the weight and dimensions of these materials. All conditioned materials showed a time dependent weight and dimension increase. The change observed in water could be well modeled by a simple Fickian diffusion process; however, the absorption process followed a more complex pattern in the other conditioning fluids. It was not apparent that changing the glass fiber sizing affected the dimensional stability of the composites under these relatively mild conditions. There was a strong correlation between the swelling of these samples and the level of fluid absorption. The composites exhibited highly aniosotropic levels of swelling. These effects were well in line with the influence of fibers on restriction of the matrix deformation in the fiber direction. The polymer and composite swelling coefficients correlated well with data previously obtained at higher conditioning temperatures. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

All‐Plant fiber composites. I: Unidirectional sisal fiber reinforced benzylated wood

Benzylation of sawdust from China fir was carried out to prepare plastics based on natural resources. It was found that thermoplasticity and mechanical properties of the chemically modified wood flour changed with the substitution reaction conditions. By compounding sisal fibers and the plasticized fir sawdust, unidirectional laminates were manufactured in a method similar to conventional thermoplastic composites. Such an all‐plant fiber composite material is characterized by easy processing, environmental friendliness, and low cost. Instead of chemical heterogeneity of conventional composites, physical heterogeneity of the current natural fiber composite should be favorable for interfacial interaction. However, the reinforcing sisal fibers were not well impregnated by the matrix because of the relatively high viscosity of the benzylated fir sawdust. Further efforts should be made in this area on the basis of the current preliminary work in order to improve mechanical properties of the composites.     

Mechanical properties of poly(vinyl chloride)/wood flour/glass fiber hybrid composites

Short glass fibers were added to poly(vinyl chloride) (PVC)/wood flour composites as reinforcement agents. Unnotched and notched impact strength of PVC/wood flour/glass fiber hybrid composites could be increased significantly without losing flexural properties by adding type L glass fibers and over 40% of PVC. There was no such improvement when using type S glass fiber. The impact strength of hybrid composites increased along with the increment of the type L glass fiber content at a 50% PVC content. At high PVC contents, impact fracture surfaces were characterized by wood particle, glass fiber breakage and pullout, whereas interfacial debonding was the dominant fracture mode at higher filler concentrations. The significant improvement in impact strength of hybrid composites was attributed to the formation of the three‐dimensional network glass fiber architecture between type L glass fibers and wood flour.     

Effect of layering pattern on the physical,mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites

In this study, randomly oriented short jute/bagasse hybrid fiber‐reinforced epoxy novolac composites were prepared by keeping the relative volume ratio of jute and bagasse of 1:3 and the total fiber loading 0.40 volume fractions. The effect of jute fiber hybridization and different layering pattern on the physical, mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites was investigated. The hybrid fiber‐reinforced composites exhibited fair water absorption and thickness swelling properties. To investigate the effect of layering pattern on thermomechanical behavior of hybrid composites, the storage modulus and loss factor were determined using dynamic mechanical analyzer from 30 to 200°C at a frequency of 1 Hz. The fracture surface morphology of the tensile samples of the hybrid composites was performed by using scanning electron microscopy. The morphological features of the composites were well corroborated with the mechanical properties. Thermogravimetric analysis indicated an increase in thermal stability of pure bagasse composites with the incorporation of jute fibers. The incorporation of hybrid fibers results better improvement in both thermal and dimensional stable compared with the pure bagasse fiber composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Dynamic mechanical response of a thermoplastic sheet molding compound-glass fiber composite

The dynamic mechanical properties of nylon 6/continuous glass fiber composites at four levels of fiber volume content were studied between -180 and 130°C using a free resonance torsion pendulum. The composites were produced by anionically polymerizing caprolactam monomer within a swirl type glass fiber mat using a vacuum injection technique. In addition to the expected strong dependence of shear storage modulus on fiber volume content, the glass transition temperature of the nylon 6 was observed to increase slightly and the mechanical damping decrease with fiber volume fraction. Introduction of about 7 weight percent water (i.e., equilibrium hygroscopic state) into the composite led to a considerable broadening of the transition peaks and a much lower plasticizing action of water in the composite relative to the pure nylon 6 matrix.     

High residual mechanical properties at elevated temperatures of bamboo/glass reinforced‐polybenzoxazine hybrid composite

We successfully added bamboo and glass fibers into bisphenol A‐aniline based benzoxazine (BA‐a) resin by hot‐pressing method. In order to improve the interfacial adhesion between bamboo fibers and the matrix, bamboo fibers were pretreated in 6 wt% NaOH solutions for 12 h. The results showed alkali‐treatment had a positive effect on mechanical properties of the composites at both room and elevated temperatures (60°C, 110°C, 160°C, and 210°C). Due to the incorporation of glass fibers, the bamboo/glass reinforced‐polybenzoxazine hybrid composites exhibited highest strength and modulus among all samples and had high residual mechanical properties at elevated temperatures (residual mechanical properties refers to the ratio of strength and modulus of the composites at elevated temperatures to that measured at room temperature). The fractured surface morphologies of the composites were observed by scanning electron microscope. The results showed with the increase of temperature, the debonding and fiber pull‐out became apparent, and the matrix softening could be clearly observed at 210°C. In addition, thermal and thermomechanical properties of neat benzoxazine and the composites were also investigated through thermogravimetric analysis and dynamic mechanical analyzer, respectively. POLYM. ENG. SCI., 59:1818–1829, 2019. © 2019 Society of Plastics Engineers     

Performance of long glass fiber‐reinforced polypropylene composites at different injection temperature

Long glass fiber‐reinforced polypropylene composites were prepared using self‐designed impregnation device. Effects of the different injection temperature on mechanical properties, crystallization, thermal, and dynamic mechanical properties of long glass fiber‐reinforced polypropylene composites were discussed. The differential scanning calorimetry (DSC) results indicate that the melting peak temperature of PP/LGF composites gradually reduced, however, the crystallinity of PP/LGF composites gradually increased with increasing injection temperature. Thermo‐gravimetric analyzer (TGA) results demonstrate that with increasing injection temperature, the temperature of the PP/LGF composites melt increased, the viscosity of the PP/LGF composites melt lowered, the mold filling of the PP/LGF composites melt was easy, the shear force of glass fiber was relatively low, which made the residual length of glass fiber in products increase. Dynamic thermal mechanical analyzer (DMA) results show that the storage modulus of PP/LGF composites is the highest while the injection temperature is at 290°C, and the peak value of tan σ of PP /LGF composites at 290°C is minimal, which indicates that the mechanical properties of PP /LGF composites at 290°C is the best. What' more, the injection temperature at 290°C significantly ameliorated “glass fiber rich skin” of products of glass fiber‐reinforced composites. J. VINYL ADDIT. TECHNOL., 24:233–238, 2018. © 2016 Society of Plastics Engineers     

Investigating the acoustical properties of carbon fiber‐, glass fiber‐, and hemp fiber‐reinforced polyester composites

Wood is one of the main materials used for making musical instruments due to its outstanding acoustical properties. Despite such unique properties, its inferior mechanical properties, moisture sensitivity, and time‐ and cost‐consuming procedure for making instruments in comparison with other materials (e.g., composites) are always considered as its disadvantages in making musical instruments. In this study, the acoustic parameters of three different polyester composites separately reinforced by carbon fiber, glass fiber, and hemp fiber are investigated and are also compared with those obtained for three different types of wood specimens called poplar, walnut, and beech wood, which have been extensively used in making Iranian traditional musical instruments. The acoustical properties such as acoustic coefficient, sound quality factor, and acoustic conversion factor were examined using some non‐destructive tests based on longitudinal and flexural free vibration and also forced vibration methods. Furthermore, the water absorption of these polymeric composites was compared with that of the wood samples. The results reveal that the glass fiber‐reinforced composites could be used as a suitable alternative for some types of wood in musical applications while the carbon fiber‐reinforced composites are high performance materials to be substituted with wood in making musical instruments showing exceptional acoustical properties. POLYM. COMPOS., 35:2103–2111, 2014. © 2014 Society of Plastics Engineers     

Impact of delignification on mechanical,morphological, and thermal properties of wood sawdust reinforced unsaturated polyester composites

Mechanical, morphological, and thermal properties of the raw and delignified wood sawdust (DWS) reinforced unsaturated polyester (UP) composites were evaluated. Composites were prepared using Resin Transfer molding technique by changing filler loading (5, 10, 15, and 20 wt%) for both raw and DWS reinforced UP. Mechanical (tensile and flexural), Fourier transform infrared spectroscopy (FTIR), morphological (scanning electron microscopy [SEM]) and thermal (thermogravimetric analysis [TGA]) properties were successively characterized. FTIR confirmed the removal of lignin from wood sawdust during the delignification process. The tensile strength, Young's modulus, and flexural strength values increased only up to 15% filler loading then decreased with increasing the filler. DWS reinforced composites had better mechanical properties compared to raw composites. SEM micrographs reveal that DWS reinforced composites have good compatibility with UP resin. According to TGA results, DWS reinforced composites showed enhanced thermal stability at the final decomposition stage above 400°C. J. VINYL ADDIT. TECHNOL., 24:185–191, 2018. © 2016 Society of Plastics Engineers     

Tensile properties of wood flour/kenaf fiber polypropylene hybrid composites

Hybrid composites of wood flour/kenaf fiber and polypropylene were prepared at a fixed fiber to plastic ratio of 40 : 60 and variable ratios of the two reinforcements namely 40 : 0, 30 : 10, 20 : 20, 10 : 30, and 0 : 40 by weight. Polypropylene was used as the polymer matrix, and 40–80 mesh kenaf fiber and 60–100 mesh wood flour were used as the fiber and the particulate reinforcement, respectively. Maleic anhydride and dicumyl peroxide were also used as the coupling agent and initiator, respectively. Mixing process was carried out in an internal mixer at 180°C at 60 rpm. ASTM D 638 Type I tensile specimens of the composites were produced by injection molding. Static tensile tests were performed to study the mechanical behavior of the hybrid composites. The hybrid effect on the elastic modulus of the composites was also investigated using the rule of hybrid mixtures and Halpin–Tsai equations. The relationship between experimental and predicted values was evaluated and accuracy estimation of the models was performed. The results indicated that while nonhybrid composites of kenaf fiber and wood flour exhibited the highest and lowest modulus values respectively, the moduli of hybrid composites were closely related to the fiber to particle ratio of the reinforcements. Rule of hybrid mixtures equation was able to predict the elastic modulus of the composites better than Halpin–Tsai equation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of processing variables on the mechanical properties of compression molded polystyrene-wood fiber composites

Optimization of mixing and molding conditions (e.g. temperature, time and pressure) of aspen chemithermomechanical pulp (CTMP)-polystyrene composites was carried out. Compounding conditions showed a substantial effect on the mechanical properties of the composites. The effect of fiber encapsulation with polystyrene on the mechanical properties of the composites was also evaluated. Compared to non-encapsulated ones, the mechanical properties of composites showed superior results when encapsulated CTMP fibers were used. After encapsulation of wood fibers, and optimization of mixing and molding conditions, composites with up to 36% of fiber volume fraction could be incorporated in polystyrene with improved mechanical properties.     

Ultra-high-temperature mechanical behaviors of two-dimensional carbon fiber reinforced silicon carbide composites: Experiment and modeling

Carbon fiber reinforced silicon carbide (C/SiC) composites are enabling materials for components working in ultra-high-temperature extreme environments. However, their mechanical properties reported in the literature are mainly limited to room and moderate temperatures. In this work, an ultra-high-temperature testing method for the mechanical properties of materials in inert atmosphere is presented based on the induction heating technology. The flexural properties of a 2D plain-weave C/SiC are studied up to 2600 °C in inert atmosphere for the first time. The deformation characteristics and failure mechanisms at elevated temperatures are gained. Theoretical models for the high-temperature Young’s modulus and tensile strength of 2D ceramic matrix composites are then developed based on the mechanical mechanisms revealed in the experiments. The factors contributing to the mechanical behaviors of C/SiC at elevated temperatures are thus characterized quantitatively. The results provide significant understanding of the mechanical behaviors of C/SiC under ultra-high-temperature extreme environment conditions.     

Effect of fiber orientation on viscoelastic properties of polymer matrix composites subjected to thermal cycles

Fibers in polymer composites can be designed in various orientations for their usage in service life. Various fiber orientated polymer composites, which are used in aeroplane and aerospace applications, are frequently subjected to thermal cycles because of the changes in body temperatures at a range of −60 to 150°C during flights. It is an important subject to investigate the visco‐elastic properties of the thermal cycled polymer composite materials which have various fiber orientations during service life. Continuous fiber reinforced composites with a various fiber orientations are subjected to 1,000 thermal cycles between the temperatures of 0 and 100°C. Dynamic mechanic thermal analysis (DMTA) experiments are carried out by TA Q800 type equipment. The changes in glass transition temperature (T_g), storage modulus (E′), loss modulus (E′′) and loss factor (tan δ) are inspected as a function of thermal cycles for different fiber orientations. It was observed that thermal and dynamic mechanical properties of the polymer composites were remarkably changed by thermal cycles. It was also determined that the composites with [45°/−45°]_s fiber orientation presented the lowest dynamic mechanical properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers