Correlation between the hot plate ignition test and other laboratory-scale flammability tests on rubber conveyor belts with fabric skeletons

The hot plate ignition test was conducted on ten different conveyor rubber belts with fabric skeletons. In this test, a 25 × 25 mm² belt sample was placed on a stainless steel plate in an electric furnace and heated. The ‘ignition temperature’ was determined on each sample in almost the same way as proposed in Canada. The test results were compared with those from other laboratory-scale flammability tests (i.e. the small-scale flame tests, the Oxygen Index test and the laboratory-scale gallery test). The calculated results of both sample and rank correlation coefficients imply that the ‘10 signition temperature’ in this hot plate ignition test has a correlation with the results from both the Oxygen Index test and the laboratory-scale gallery test, but that it has very little or no correlation with those from the small-scale flame tests. On the other hand, it is found that the ‘60 s ignition temperature’ in this test has a far better correlation both with the results from the small-scale flame tests and with the time to ignition in the laboratory-scale gallery test than the ‘10 s ignition temperature’.     

Problems in a drum friction test for fire-resistance evaluation of rubber conveyor belts with fabric skeletons

A drum friction test was conducted on four different ‘flame-resistant’ and one ‘non-flame-resistant’ rubber conveyor belts with a fabric skeleton manufactured in Japan. These test results were compared with those obtained from the other flammability tests, i.e. a small-scale flame test, an oxygen index test and a laboratory-scale gallery test, and both sample and rank correlation coefficients were calculated. As a result, the authors have concluded that fire resistance of belting materials themselves could not be adequately assessed by the results from the drum friction test, which could have some significance only when other combustible materials exist near the drive pulleys or idlers of belt conveyors.     

Ignition and flame propagation of electric cables in a laboratory-scale gallery fire test

The authors have conducted a laboratory-scale gallery fire test on eight different samples of electric cable in a horizontal airflow. The number of speciments and the distances between them on the trestle were varied for each test. As a result, it was found that both ignitability and flame-propagation properties depended on the distance between the specimens as well as on their number. Such flammability properties obtained for each cable sample were also found to be considerably consistent with the critical oxygen index. In addition, it is proposed that the flammability should be classified largely into five categories in this laboratory-scale gallery fire test for fire-retardance evaluation of solid combustible materials such as electric cables.     

Experimental investigation into the influence of ignition location on flame spread and heat release rates of polyurethane foam slabs

This study presents the results from a set of 11 large‐scale open fire tests performed on flexible polyurethane foam slabs/mattresses. The purpose of the study was to investigate the influence of the ignition location on the fire behaviour of the foam slabs and to generate data on a highly characterised material that could be used for modelling work in the future. A method for obtaining spatially resolved flame spread data for this type of material was presented using a gridded array of 5 × 10 thermocouples placed on the underside the foam slab and from this, flame spread was examined using three different approaches. The heat release rate (HRR) results showed clear shapes forming that were dependent on the ignition location, with two distinct behaviours being observed between the various different ignition locations, this was also observed in the calculated flame spread rate (FSR) data. Results within an individual test, showed the calculated range of FSRs over the geometry of the slab varied between approximately 1 and 8 mm/s depending on the ignition location. The average FSR values between tests varied between 3 and 7 mm/s and the maximum and minimum values were calculated to be approximately 11 and 2 mm/s respectively.     

乳胶泡沫引火位置对火蔓延特性的影响

利用自行搭建的小尺寸实验平台,开展了对不同点火位置的乳胶泡沫材料燃烧过程的对比实验,通过对火蔓延过程中的部分重要参数（如最大火焰高度、火蔓延速度和蔓延过程中样品表面温度变化等）的测定,分析了点火位置不同时,乳胶泡沫材料的火蔓延特性。结果表明：边缘点火和中间点火条件下,最大火焰高度分别为397和491 mm,火蔓延速度分别为1.8和0.97 mm·s^-1;边缘点火时的乳胶泡沫材料表面火蔓延过程中的温度低于中间点火情况下。     

Ignition performance of new and used motor vehicle upholstery fabrics

This paper examines the standards for fire safety in transport systems and in particular the test method for the flammability of materials within passenger compartments of motor vehicles. The paper compares data from ignition tests conducted in the cone calorimeter and the FIST apparatus with tests conducted using the FMVSS 302 horizontal flame spread apparatus. Ten materials were selected as representative of those used as seat coverings of private and commercial passenger vehicles. The time to ignition of new and used materials subject to exposure heat fluxes between 20 kW/m² and 40 kW/m² was measured. The results from the ignition tests were analysed using thermally thick and thermally thin theoretical models. The critical heat flux for sustained piloted ignition was determined from the time to ignition data using the thermally thin approach. Derived ignition temperatures from both the thermally thick and thermally thin methods were compared with measurements using a thermocouple attached to the back surface of materials in selected tests. The flame spread rates in the FMVSS 302 apparatus were determined and a comparison was made between the performance of the materials in the flame spread apparatus, the cone calorimeter and the FIST. The results suggests that a critical heat flux criterion could be used to provide an equivalent pass/fail performance requirement to that specified by the horizontal flame spread test although further testing is needed to support this. Copyright © 2004 John Wiley & Sons, Ltd.     

The Accumulation of Flammable Gases in Cone Calorimeter Tests is Responsible for Flash Ignition of Wool and Cotton Samples

In this paper a possible explanation is presented for the differences found between the fire behaviour of materials in small-scale cone calorimeter tests and the large-scale furniture calorimeter. The results obtained with cone calorimeter/FTIR equipment at 35 kW m⁻² will show that the early flash ignitions of typical materials like cotton and wool are due to the liberation of flammable gases during the pyrolysis phase and the typical ignition situation on the cone calorimeter, that is, the presence of a sparking igniter above the sample. This fast flash ignition and the early heat release behaviour on the cone calorimeter may be in contradiction to the early fire growth in other fire tests where the ignition conditions are clearly different from pyrolysis circumstances, that is, ignition via a burning newspaper, match, gas flame, etc.     

Long-term reproducibility of small-scale tests used for measuring the flammability of conveyor belting

Three small-scale flammability tests were evaluated for potential use in quality control. The small-scale flame test produced excessive scatter of data, the hot-plate ignition test gave reasonably reproducible data, but the critical oxygen index yielded superior results and is recommended for quality control testing.     

Bedding ignition,vertical flame spread and subsequent thermal impact on underlying mattress

The ignition of bedding and subsequent vertical spread of fire along the side of a noncombustible surrogate bed set was investigated. One‐hundred‐eight (108) tests were conducted to assess the ignition timeline and subsequent vertical flame spread of bedding up the side of a bed along with the thermal impact of the bedding fire on the underlying bed set. The ignition source for all tests was comprised of the flame from a book of matches placed on bedding at floor level at the base of the bed. The bedding consisted of combinations of a cotton/polyester blend sheet and bedspread. Ignition occurred in 3 to 10 seconds for the majority of the test. The speed of subsequent vertical flame spread, assessed through video frame analysis tools, was dependent on the exposed bedding material with an exposed sheet exhibiting faster spread. Thermal exposure from the burning bedding to the vertical sides of the bed set was assessed with an array of thermocouples embedded at the surface of the sides of the underlying bed set. The time to thermal exposure was found to be a function of the vertical flame spread and thickness of the bedding material(s).     

Enhancement of fire retardancy properties of glass fibre–reinforced polyesters composites

This paper presents the results of an experimental investigation on the fire retardancy properties of glass fibre–reinforced polyester (GFRP) composites with bisphenol‐A vinylester and isophthalic polyester as matrices and low electrical conductivity E‐glass fibres as reinforcement. The fire protection systems tested were alumina trihydrate (ATH), decabromodiphenyl ether (DBDE), and antimony trioxide (Sb₂O₃). A mass loss cone calorimeter was used to obtain the properties of heat release rate (HRR), peak HRR, total heat released, total mass loss, time to ignition, and time of combustion. Moreover, limiting oxygen index (LOI), UL‐94, and glow‐wire tests were also performed. The fire tests were carried out in order to investigate if the combination of ATH and DBDE could have “additive,” “antagonistic,” or “synergistic” effects on the flame retardant properties of the GFRP studied in this work. In addition, the influence of the ATH content variation on flame retardant properties was also evaluated. The results indicate that the sole addition of ATH at 47.7 phr could lead to the complete inhibition of the composites ignition, while the materials containing DBDE exhibit ignition and flame propagation in the cone calorimeter test.     

Evaluation of laboratory gallery fire tests of conveyor belting

Two mid-scale laboratory gallery fire tests, the propane gallery and the BELT test, were constructed and evaluated. In both cases the fundamental parameter that can be used for ranking flammability of a belting is the total quantity of heat input into the sample, rather than length burned or flame-out time. The temperature and velocity of the ventilating air used were found, experimentally and theoretically, to be critical factors in determining the results of the tests. The two tests correlated qualitatively on a pass|fail basis; however, the BELT test was affected more by the thickness of the sample: the thicker, the more probable to pass the test. The BELT test has the advantages of easier control and producing fewer pollutants. The results of BELT, propane gallery and critical oxygen index tests on some beltings are compared.     

Thermal properties of polyethylene flame retarded with expandable graphite and intumescent fire retardant additives

Low‐density polyethylene was flame retarded by combinations of expandable graphite with either ethylenediamine phosphate or 3,5‐diaminobenzoic acid phosphate. Cone calorimeter, laser pyrolysis, and open flame exposure tests (supported by video and infrared camera data capture and analysis) were conducted to assess ignition and burn behavior. Cone calorimeter results indicated substantial reductions in the peak heat release rates for all flame‐retarded samples but with reduced ignition times and increased flame out times. Smoke generation was suppressed in the presence of expandable graphite. Infrared and video data from open flame fire tests indicated cohesive bonding of expanded strings and thermal shielding properties in all binary systems. All binary systems delivered fire retardation exceeding any of the single fire retardant compounds. They were also able to withstand higher temperatures before ignition, burn through, or sag occurred. All ethylenediamine phosphate‐containing binary systems prevented sample burn through, maintaining structural integrity of samples until eventual melting of the polymer media occurred. Thermogravimetric analysis laser pyrolysis results confirmed the good thermal shielding imparted by the intumescent additives. Copyright © 2016 John Wiley & Sons, Ltd.     

Effects of variations in incident heat flux when using cone calorimeter test data for prediction of full‐scale heat release rates of polyurethane foam

The development of methods to predict full‐scale fire behaviour using small‐scale test data is of great interest to the fire community. This study evaluated the ability of one model, originally developed during the European Combustion Behaviour of Upholstered Furniture (CBUF) project, to predict heat release rates. Polyurethane foam specimens were tested in the furniture calorimeter using both centre and edge ignition locations. Input data were obtained using cone calorimeter tests and infrared video‐based flame area measurements. Two particular issues were investigated: how variations in incident heat flux in cone calorimeter tests impact heat release rate predictions, and the ability of the model to predict results for different foam thicknesses. Heat release rate predictions showed good agreement with experimental results, particularly during the growth phase of the fire. The model was more successful in predicting results for edge ignition tests than for centre ignition tests and in predicting results for thinner foams. Results indicated that because of sensitivity of the burning behaviour to foam specimen geometry and ignition location, a single incident heat flux could not be specified for generating input for the CBUF model. Potential methods to determine appropriate cone calorimeter input for various geometries and ignition locations are discussed. Copyright © 2014 John Wiley & Sons, Ltd.     

Heat release and classification of fire retardant wood products

A comparison is presented of cone calorimeter heat release data between fire retardant treated and untreated wood products. The test results show significant differences between these two groups. The parameters included in the comparison are time to ignition, rate of heat release (peak and average values) and total heat release. The wood-based products were also tested in different small-scale national standard fire tests and in the full-scale room fire test. Fire retardant wood products achieve an improved classification both in present national systems and in possible new systems based on the cone calorimeter and the room fire test.     

六种窗帘织物阻燃性能的研究

现代建筑的建筑材料、装修材料已成为引发城市建筑火灾的最主要着火源之一,其中窗帘织物类又是每个建筑必有的装修材料。因此文章介绍了几种窗帘织物阻燃性能的测定和比较,为各位试验人员提供一个借鉴。     

A comparison of fire retarded and non‐fire retarded wood‐based wall linings exposed to fire in an enclosure

Full‐scale fire experiments were carried out in an ISO room to study the behaviour of commonly used cellulosic lining materials in real fire conditions. In addition to the temperature measurements recommended by the ISO 9705, temperature recordings were made at each node of grid lines on the wall lining surfaces. Four lining materials were chosen to represent different types of products and the surface spread of classifications determined using the BS 476 Part 7 flame spread test environment. The linings included fire retarded, melamine faced and non‐fire retarded boards which facilitated a comparative study of the behaviour of these materials with respect to ignition, flame spread, heat release rate and time to flashover. Corner fire scenarios were used in all the experiments. A T shape flame spread pattern on the surface of the two adjacent walls was observed prior to flashover. Prior to the onset of flashover conditions, downward opposed flow surface flame spread to the wall/ceiling intersection. For the non‐retarded wood based materials, such as plywood and medium density fibre board, flashover conditions occurred approximately 4 min after the start of the experiment. However, the fire retarded chipboard ignition was delayed by some 11 min 45 s after which flame spread was very rapid with flashover occurring within a further 1 min 45 s. An explanation for this particular behaviour is the considerable pre‐heating which occurred during the pre‐ignition period. For the fire retarded linings, much higher surface temperatures were recorded compared with those for non‐fire retarded linings. It was found that the areas of the fire retarded linings facing the source flame suffered extensive pyrolysis and charring which penetrated to the rear surface of the lining. Copyright © 1999 John Wiley & Sons, Ltd.     

Survey of fire testing of electrical cables

The National Electrical Code (NEC) is the document which regulates electrical cables in the United States. It addresses two fire properties only for which it requires testing: flame spread and smoke obscuration. Thus, a hierarchy of tests exists which cables need to pass to be allowed in occupancies regulated by the NEC. On a flame spread basis they are, in increasing severity: UL VW-1, UL 1581, UL 1666 and UL 910. For smoke obscuration only one test is mentioned in the NEC: UL 910. The /LS category (limited smoke) introduced in NEC '90, as a voluntary label, will probably be addressed in NEC '93 under the new standard UL 1685, a modification of UL 1581. Rate of heat release is measured for cables only for R&D purposes. However, it is by now well established that rate of heat release is the one most important fire property to assess fire hazard. Cable flame spread tests (except for VW-1) have all been modified, in non-standard ways, to measure rate of heat release, which gives much more useful results than char-length determinations. Moreover, small-scale RHR test instruments (cone calorimeter, OSU calorimeter) have also been used extensively to test cables. The results of such tests have been correlated with those of UL 1581 (and of similar cable tray tests) in several cases, with excellent outcome. Work is underway to develop algorithms to predict largescale cable test results from small-scale compound tests. This area of research is very promising, and, once completed, would decrease product development costs considerably and allow faster introduction of advanced materials into the market. However, such work can only be completed by using rate of heat release techniques in both large- and small-scale tests.     

Comparison of test protocols for the standard room/corner test

As part of international efforts to evaluate alternative reaction‐to‐fire tests, several series of room/corner tests have been conducted. Materials tested were mostly different wood products but included gypsum board and a few foam plastics. This is a review of the overall results of related studies in which the different test protocols for the standard room/corner test were used. Differences in the test protocols involved two options for the ignition burner scenario and whether or not the ceiling was also lined with the test materials. The test materials were placed on three walls of the room in all the tests. The two burner scenarios were (1) 40 kW for 300 s followed by 160 kW for 300 s and (2) 100 kW for 600 s and 300 kW for 600 s. The 40 and 160 kW burner scenario without the ceiling lined did not provide a severe enough test for flashover to occur with fire‐retardant‐treated materials. Use of the 100 and 300 kW burner scenario without lining the ceiling provided the ability to differentiate between wood products with ASTM E 84 flame spread indexes of 70 to 125 and those with higher flame spread indexes. Lining the ceiling with test material creates a more severe test.     

A theoretical basis for flammability properties

Theoretical formulations are presented for the fire growth processes under external radiant heating. They included ignition, burning and energy release rate, and flame spread. The behaviour of these processes with external heating is described along with the critical conditions that limit them. These include the critical heat fluxes for ignition, flame spread and burning rate. It is shown how these processes and their critical conditions depend on a limited number of properties measurable by a number of standard test methods. The properties include heat of combustion, the heat of gasification, ignition temperature and the thermal properties of the material. Alternatively, the properties could be related to parameters easily found from data; namely: (1) the critical heat flux (CHF) for ignition; (2) the slope of the energy release rate with externally imposed flux, defined as heat release parameter (HRP); and (3) the ignition parameter, defined as thermal response parameter (TRP). It is further shown that the flame heat flux differences between small laminar flame ignition sources and larger turbulent flames can affect flame spread due to heat flux and ignition length factors. Finally, it is found that the critical energy release rates theoretically needed for ignition, sustained burning, and turbulent upward flame spread are roughly 13, 52, and 100 kW/m², respectively, and independent of material properties. Copyright © 2005 John Wiley & Sons, Ltd.     

The behaviour of commercially important diisocyanates in fire conditions. Part 2: Polymeric diphenyl methane-4,4′-diisocyanate (pmdi)

The behaviour of polymeric diphenyl methane-4,4′-diisocyanate (PMDI) is described when examined in a laboratory small-scale test for its reaction to fire (ease of ignition; heat release and toxic gas production). Full-scale real fire scenarios have also been staged to predict events if (1) drumstock PMDI and (2) sizeable pools of liquid PMDI become enveloped in a fire. PMDI requires a stimulus (e.g. heat) before it will ignite from an applied flame. It then burns in a self-sustaining manner for a few minutes, during which main emissions take place. Then a polymerization reaction begins, producing a low density non-burning residue, which progressively dampens down the burning events by blanket action. Residues of 30–80% sample weight were recorded. The major toxic gas produced is carbon monoxide, though free isocyanate is to be expected in the early stages of the fire, and hydrogen cyanide could be important, especially in well-developed fire conditions. Firefighters should therefore wear full protective clothing and fresh-air breathing equipment. Events when drums of PMDI are exposed to fire depend heavily on the characteristics of the containers, with some rupture steps proceeding with considerable violence. Drumstock PMDI should be stored separately from easily ignitable materials.