自增强HDPE棒材的结构及力学性能

通过扫描电子显微镜、差示扫描量热法、广角X射线衍射分析与力学性能测试,研究了自增强高密度聚乙烯(HDPE)棒材微观结构特点和力学性能。结果表明,自增强HDPE棒材呈现明显的皮芯结构,表皮的结晶度高达75．88％,芯部的组织和结构与普通注塑试样最相近;与普通HDPE试样相比,自增强HDPE棒材的微晶尺寸和结晶度大幅提高,晶面间距几乎未变化,内部存在大量的微纤结构。制备的自增强HDPE棒材的拉伸强度和弯曲强度分别为220．6 MPa和152．9 MPa,均为未增强试样的近10倍。     

Enhanced high-temperature strength of HfB2–SiC composite up to 1600°C

Using B₄C and C additives, a HfB₂–SiC composite with an enhanced strength up to 1600?°C was prepared using high-energy ball milling followed by hot pressing. The composite microstructure comprised equiaxed large HfB₂ and fine SiC grains and an intergranular amorphous phase. The mechanical behaviour of the composite was evaluated up to 1600?°C via a four-point bending test. At or below 1500?°C, only a linear stress–strain response was observed. At 1600?°C, however, the initial linear response was followed by nonlinear deformation behaviour. The flexural strength was constant between room temperature and 1400?°C; subsequently, the flexural strength significantly increased with increasing temperature up to 1600?°C, with strengths in the range of 650–750?MPa.     

Mechanical performances of AlN/Al metallized ceramic substrates fabricated by transient liquid phase bonding and pre-oxidation treatment

For the miniaturization of high-power electronic components, AlN/Al is a promising metallized ceramic substrate due to its superior mechanical and thermal performances. Numerous bonding processes have been proposed for fabricating the metallized ceramic substrate. Unfortunately, the influences of various bonding techniques on the mechanical performance of AlN/Al metallized ceramic substrate remain undetermined to date. The objective of this study was thus to investigate the effects of the transient liquid phase (TLP) technique and pre-oxidation treatment on the bonding, microstructure, and mechanical strength of the AlN/Al metallized ceramic substrate.The results indicated that the three-layered AlN/Al/AlN specimen could be effectively bonded by the TLP process and pre-oxidation treatment. However, the bending strengths of the specimens fabricated by the two techniques were obviously divergent. The bending strength of raw AlN substrate was 333 MPa. In contrast, the bending strengths of the three-layered specimens with AlN substrates pre-oxidized at 1050 °C, 1150 °C, and 1250 °C were 292 MPa, 250 MPa, and 224 MPa, respectively. Raising the pre-oxidation temperature of the AlN substrate from 1050 °C to 1250 °C obviously increased the thickness of the Al₂O₃ layer and deteriorated the bending strength, for the fracture propagated along the Al₂O₃ layer and the Al₂O₃/AlN interface. For the TLP bonding, the Cu film deposited on the AlN substrate contributed to the generation of Al–Cu transient liquid and to bonding. The bending strength of the three-layered specimens fabricated by TLP at 650 °C was 417 MPa, which was 25% and 43% better than those of the raw AlN substrate and the three-layered specimens prepared by the pre-oxidation treatment, respectively.     

A study on high-performance poly(azo-pyridine-benzophenone-imide) nanocomposites via self-reinforcement of electrospun nanofibers

In this study, initially high molecular weight poly(azo-pyridine-benzophenone-imide) (PAPBI) has been fabricated using facile approach. Uniformly aligned electrospun PAPBI and PAPBI/multi-walled carbon nanotube (MWCNT) nanofibers were then produced via electrospinning of desired solutions. Self-reinforcement technique was used to fabricate PAPBI-based nanofiber reinforced films. Uniform dispersion, orientation and adhesion between carbon nanotubes and polymer improved the physical properties of resulting nanocomposites. Fourier transform infrared spectroscopy was used to identify the structures of polymer and self-reinforced nanocomposite films. Scanning and transmission electron microscopy showed that the electrospun PAPBI/MWCNT nanofibers were uniformly aligned and free of defects. Moreover, polyimide matrix was evenly coated on the surface of electrospun nanofibers, thus, preventing the fibers from bundling together. Samples of 1–3 wt% of as-prepared electrospun nanofibers were self-reinforced to enhance the tensile strength of the films. Films of 3 wt% PAPBI/MWCNT nanofiber-based nanocomposite showed higher value in tensile strength (417 MPa) relative to 3 wt% PAPBI nanofibers (361 MPa) reinforced film. Tensile modulus of the PAPBI/MWCNT system was also significantly improved (19.9–22.1 GPa) compared with PAPBI system (13.9–16.2 GPa). Thermal stability of PAPBI/MWCNT nanofibers reinforced polyimide was also superior having 10 % gravimetric loss at 600–634 °C and glass transition temperature 272–292 °C relative to the neat polymer (T ₁₀ 545 °C, T _g 262 °C) and PAPBI nanofiber-based system (T ₁₀ 559–578 °C, T _g 264–269 °C). New high-performance self-reinforced polyimide nanocomposites may act as potential contenders for light-weight aerospace materials.     

SiC–AlN Particulate Composite

A SiC–AlN composite was fabricated by mechanical mixing of SiC and AlN powders, hot pressed under 40 MPa at 1950°C in Ar atmosphere. The object of this attempt was to achieve full density and a little solid solution formation. Fine microstructure and crack deflection behaviour are to improve the mechanical properties of the SiC–AlN composite. The bending strength and fracture toughness were achieved 800 MPa and 7·6 MPa m^1/2 at room temperature, respectively. The fracture toughness of the SiC–AlN composite shows minimal change between room temperature and 1400°C. Post-HIP improves the surface densification of the SiC–AlN composite resulting in an increase of the strength and the ability to resist oxidization. The bending strength of SiC–AlN composite increases from 800 to 1170 MPa after HIP treatment for 1 h under 187 MPa at 1700°C in N₂ atmosphere.     

Synthesis and evaluation of novel injectable and biodegradable polyglycolide‐based composites

Novel 3‐arm methacrylate‐endcapped biodegradable polyglycolide prepolymer was synthesized and characterized. Injectable and in situ curable composites formulated with the liquid prepolymer and bioabsorbable β‐tricalcium phosphate were prepared. The pastelike composites were cured at room temperature using a redox‐initiation system. The initial compressive strengths (CSs), curing time, exotherm, and degree of conversion of the cured composites were determined. The composites showed initial yield CS ranging from 20.1 to 92.3 MPa, modulus from 0.73 to 5.65GPa, ultimate strength from 119.9 to 310.5 MPa, and toughness from 630 to 3930 N mm. Increasing filler content increased yield strength and modulus but decreased ultimate strength and toughness. Diametral tensile strength test showed the same trend as did CS test. Increasing filler content also increased curing time but decreased exotherm and degree of conversion. During the course of degradation, all the materials showed a significant burst degradation behavior within 24 h, followed by a significant increase in strength between Day 1 and Day 3, and then continuous degradation until no strength was detected. The composites with higher filler content retained their strengths longer but those with lower filler contents lost their strengths in 45 or 60 days. The degradation rate is filler‐content dependent. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2977–2984, 2007     

Research of the Thermal and Strength Properties for Materials Obtained with Sunflower Oil

The use of pulverized fly ash (PFA) obtained from thermal power plants and epoxidized sunflower oil (ESFO) as recycled material in the construction industry was investigated. Epoxidized sunflower oil, clay (C) and pulverized fly ash were mixed at various proportions and were fired at 160, 180 and 200°C. The thermal conductivity and strength (compressive strength, tensile strength and abrasion loss) of the samples were determinated. The lowest value of thermal conductivity, 0.25 W/mK, was measured for the sample with a 70% FA/30% C ratio and 50% ESFO processed at 200°C. This sample had the lowest compressivetensile strength (3.28 MPa–0.633 MPa) and the highest abrasion loss (4.39%). The highest compressivetensile strengths and the lowest value of abrasion loss observed, were 7.21 MPa–0.939 MPa and 1.15%, respectively.     

In situ synthesis and thermal shock resistance of mullite used for thermal storage ceramics in solar thermal power generation

Abstract

Mullite ceramic, as one of high performance thermal storage ceramics for solar thermal power generation systems, was in situ fabricated via semidry pressing and pressureless sintering in the air. Andalusite (57–68 wt-%) and calcined bauxite (24–29 wt-%) were used as the raw materials, with kaolin and a tiny of boric acid being added to promote the densification and improve the mechanical properties. The best physical properties and thermal shock resistance were obtained on an optimum A3 sample sintered at 1600°C for 3 h, i.e. a bending strength of 120·44 MPa and 30 cycles thermal shock cycling without cracking (wind cooling from 1000°C to room temperature) with a loss of bending strength of 8·7%.     

High-temperature flexural strength of SiC ceramics prepared by additive manufacturing

Silicon carbide (SiC) ceramics, as a kind of candidate material for aero-engine, its high-temperature performance is a critical factor to determine its applicability. This investigation focuses on studying the high-temperature properties of SiC ceramics fabricated by using additive manufacturing technology. In this paper, SiC ceramics were prepared by combining selective laser sintering (SLS) with precursor infiltration and pyrolysis (PIP) technique. The microstructure, phase evolution, and failure mechanism after high-temperature tests were explored. SiC ceramic samples tested at room temperature (RT), 800°C, 1200°C, 1400°C, and 1600°C demonstrated bending strengths of 220.0, 226.1, 234.9, 215.5, and 203.7 MPa, respectively. The RT strength of this material can be maintained at 1400°C, but it decreased at 1600°C. The strength retention at 1400°C and 1600°C were 98% and 92%, respectively. The results indicate that the mechanical properties of SiC ceramics prepared using this method have excellent stability. As the temperature increases, the bending strength of the specimens increased slightly and reached the peak value at 1200°C, and dropped to 203.7 MPa at 1600°C. Such an evolution could be mainly due to the crack healing, and the softening of the glassy phase.     

Low-temperature thermally modified fir-derived biomorphic C–SiC composites prepared by sol-gel infiltration

In order to solve the problems (i.e. low infiltration efficiency, cracks, interface separation and poor mechanical properties) in the process of wood-derived C–SiC composites, the thermal modification of fir at low temperatures (300 °C ～ 350 °C) combined with sol-gel infiltration was used to successfully produce biomorphic ceramics. The prepared materials were comprehensively characterized and exhibited improved interfacial bonding between C and SiC and mechanical properties. The weight gain per unit volume (0.123 g/cm³) of SiO₂ gel in the fir thermally modified at 300 °C is 167.4%, higher than that (0.046 g/cm³) of the unmodified fir. A well-bonded interface was formed between the SiO₂ gel and the pore wall of the fir thermally modified at 300 °C. With the increase of modification temperature from 300 °C to 350 °C, the distance between SiO₂ gel and the pore wall increases, and a gap (1–3 μm) is observed between SiO₂ gel and the pore wall of the fir carbonized at 600 °C. The C–SiC composites sintered at 1400 °C exhibited the highest compressive strength and bending strength of 40.8 ± 5.8 MPa and 11.7 ± 2.1 MPa, respectively, owing to the well-bonded interface between C of fir thermally modified at 300 °C and SiC. However, the composites sintered at 1600 °C for 120 min exhibited the lowest compressive strength and bending strength of 28.1 ± 13.4 MPa and 5.7 ± 1.6 MPa, respectively, which are 31.1% and 51.3% lower than those sintered at 1400 °C for 120 min, respectively. This might result from the porous structure formed by the excessive consumption of fir-derived carbon during the reaction between C and SiO₂ at 1600 °C for 120 min. Therefore, thermal modification in the preparation of biomorphic C–SiC composites can promote slurry infiltration and the formation of a well-bonded interface between C and SiC, thus improving the mechanical properties of the composites.     

High temperature strength of an ultra high temperature ceramic produced by additive manufacturing

In this study hafnium diboride was fabricated using the additive manufacturing technique robocasting. Parts have been successfully produced with complex shapes and internal structures not possible via conventional manufacturing techniques. Following pressureless sintering, the monolithic parts reach densities of 94–97% theoretical. These parts exhibit bending strength of 364 ± 31 MPa at room temperature, and maintain strengths of 196 ± 5 MPa up to 1950 °C, which is comparable to UHTC parts produced by traditional means. These are the highest temperature mechanical tests that a 3D printed part has ever undergone. The successful printing of the high density HfB₂ demonstrates the versatile range materials that can be produced via robocasting using Pluronic pastes.     

Effect of preparation conditions on mechanical,dielectric and microwave absorption properties of SiC fiber/mullite matrix composite

Silicon carbide fiber-reinforced mullite matrix (SiC_f/Mu) composites were fabricated via an infiltration and sintering method. Effects of sintering parameters on microstructure, mechanical, dielectric and microwave absorption properties of SiC_f/Mu composites have been investigated. The flexural strength is significantly improved with increasing sintering temperature, and the highest flexural strength of 213?MPa is obtained in vacuum at 1000?°C for 2?h. The performances of composites with different holding time are further studied at 1000?°C. The flexural strengths of composites sintered at 1000?°C for 2 and 4?h reach 213 and 219?MPa, respectively. The failure displacement of the composite sintered at 1000?°C for 4?h reaches 0.39?mm. The excellent microwave absorption properties are achieved for the composite sintered at 1000?°C for 2?h. The minimum reflection loss (RL) reaches ?38?dB with a thickness of 2.9?mm?at 12?GHz and the effective absorbing bandwidth (RL?≤??10?dB) with a thickness of 3.4?mm covers the whole X?band, which indicate that SiC_f/Mu composite is a good candidate for microwave absorbing materials. These results provide valuable solutions to obtaining structural-functional materials for microwave absorption applications in civil and military areas.     

Mechanical behavior and molecular orientation of polycarbonate plates prepared by press-induced deformation

Through a uniaxial hot compression method, polycarbonate (PC) plates were self-reinforced effectively by press-induced deformation. Relationships between macroscopic mechanical properties including tensile, impact as well as viscoelastic properties, and microscopic status such as morphologies and orientation were obtained in deformed PC plates. Results showed that PC plates which were compressed at appropriate temperatures (20°C–120 °C) obtained simultaneous enhancements in tensile strength (28%), elastic modulus (38%) and impact strength (700%), compared with the original plate. The impact fracture morphologies of deformed PC plates revealed evident ductile breakage. Wide-angle X-ray diffraction investigations were conducted to attribute mechanical behavior to molecular segment orientation, which was more sensitive to temperature. Self-reinforced mechanism was proposed to analyze the high correlation between various orientations of molecular segments and corresponding mechanical performance, explained by storage and loss moduli in dynamic mechanical analysis as supplemental verification. Press-induced deformation was proved to be a potentially effective method for the self-reinforcement treatment for PC transparent products.     

高强全聚丙烯复合板材的制备与性能研究

采用复合挤出与口模拉伸技术制备了共聚聚丙烯(coPP)/等规聚丙烯(iPP)自增强线材,以此为增强体、coPP为基体,经热压成型制备高强全聚丙烯复合板材,并考察其力学性能、动态力学性能、可回收性.结果表明,复合板材的拉伸强度和弯曲强度分别可达160 MPa和63 MPa;增强体的加入使板材的储能模量大幅度提高、损耗因子...     

Mechanical properties of ZrB2–SiC(ZrSi2) ceramics

Mechanical properties of ZrB₂–SiC and ZrB₂–ZrSi₂–SiC ceramics in the temperature range from 20 to 1400 °C were studied. It was found that the introduction of zirconium silicide resulted in pore-free ceramics having bending strengths of 400–500 MPa over a wide range of boride–carbide compositions. Zirconium silicide additive did not lead to significant strength and hardness changes at low temperature, but essentially increased Weibull modulus, and, therefore, the reliability of the ceramics. However, zirconium silicide additions resulted in noticeably reduced bending strength in ZrB₂–SiC based composites at 1400 °C.     

High-temperature properties and interface evolution of C/SiBCN composites prepared by precursor infiltration and pyrolysis

C/SiBCN composites with a density of 1.64 g/cm³ were prepared via precursor infiltration and pyrolysis and the bending strength and modulus at room temperature was 305 MPa and 53.5 GPa. The precursor derived SiBCN ceramics showed good thermal stability at 1600 °C and the SiC and Si₃N₄ crystals appeared above 1700 °C. The bending strength of the composites was 180 MPa after heat treatment at 1500 °C, and maintained at 40 MPa-50 MPa after heat treatment for 2 h at 1600 °C–1900 °C. In C/SiBCN composites, SiBCN matrix could retain amorphous up to 1500 °C and SiC grains appeared at 1600 °C but without Si₃N₄. The reason for no detection of Si₃N₄ was that the carbon fiber reacted with Si₃N₄ to form an interface layer (composed of SiC and unreacted C) and a polycrystalline transition layer (composed of B and C elements), leading to the degradation of the mechanical properties.     

Mechanical and Electrical Properties of SomeSilicon-Containing Poly(Amide-Imide)s

Aromatic silicon-containing poly(amide-imide)s have been prepared by low temperature solution polycondensation reaction of various aromatic diamines having ether bridges between phenylene rings with a diacid chloride, namely bis[N-(4-chlorocarbonylphenyl) phthalimidyl]dimethylsilane. These polymers were easily soluble in polar amidic solvents such as N-methylpyrrolidone,N,N-dimethylacetamide, and N,N-dimethylformamide and can be cast from solutions into thin, flexible films. They showed good thermal stability, with initial decomposition temperature being above 410°C and glass transition temperature in the range of 263–285°C. The polymer films exhibited good mechanical properties with tensile strengths in the range of 78–109 MPa, tensile modulus in the range of 1.44–1.76 GPa, and elongation at break values ranging from 11% to 24%. Electrical insulating properties of two polymer films were evaluated on the basis of dielectric constant and dielectric loss and their variation with frequency and temperature.     

Cold sintering of diatomaceous earth

Diatomite, a natural silicate-based sedimentary rock, was densified by cold sintering at room temperature and 150°C under various pressures (100, 200, and 300 MPa) and using different NaOH water solutions (0–3 M). The relative density of cold sintered diatomite can be as high as 90%, a condition that can be achieved by conventional firing only at 1200–1300°C. The cold sintered materials maintain the same mineralogical composition of the starting powder (quartz, glass, and illite) and are constituted by well-deformed and flattened grains oriented orthogonally to the applied pressure. Conversely, an evident phase evolution takes place upon conventional firing with the formation of cristobalite and mullite. The bending strength of cold sintered artifacts can exceed 40 MPa and increases to ≈80 MPa after post-annealing at 800°C, such mechanical strength is much larger than that of conventionally pressed samples sintered at 800°C, which is only ≈1 MPa.     

Processing and mechanical performance of 3D Cf/SiCN composites prepared by polymer impregnation and pyrolysis

The processing of 3D carbon fiber reinforced SiCN ceramic matrix composites prepared by polymer impregnation and pyrolysis (PIP) route was improved, and factors that determined the mechanical performance of the resulting composites were discussed. 3D C_f/SiCN composites with a relative density of ∼81% and uniform microstructure were obtained after 6 PIP cycles. The optimum bending strength, Young's modulus and fracture toughness of the composites were 75.2 MPa, 66.3 GPa and 1.65 MPa m^1/2, respectively. The residual strength retention rate of the as-pyrolyzed composites was 93.3% after thermal shock test at ΔT = 780 °C. It further degraded to 14.6% when the thermal shock temperature difference reached to 1180 °C. The bending strength of the composites was 35.6 MPa after annealing at 1000 °C in static air. The deterioration of the bending strength should be attributed to the strength degradation of carbon fibers and decomposition of interfacial structure.     

Thermoplastic composites based on poly(ethylene 2,6‐naphthalate) and basalt woven fabrics: Static and dynamic mechanical properties

Composites based on poly(ethylene 2,6‐naphthalate) and basalt woven fabrics have been investigated with the aim to develop composites with a minimum service temperature of 100°C. Laminates have been manufactured by using the film‐stacking technique. A very low void content and a good fabric impregnation has been obtained as confirmed by the morphological analysis performed with scanning electron microscopy. Static flexural modulus and strength have been measured at 20, 60, and 100°C and compared with the dynamic mechanical behavior, evaluated from −100 to 220°C. A very good agreement has been detected between static and dynamic tests, proving that the dynamic mechanical analysis can be used to estimate the flexural modulus in a wide temperature range. Poly(ethylene 2,6‐naphthalate)/basalt composites have exhibited (at 20°C) a flexural modulus and strength as high as 20 GPa and 320 MPa, respectively. The flexural modulus and the flexural strength at 100°C have been found to be equal to 18 GPa and 230 MPa, confirming that this system can retain very good mechanical properties at a service temperature of 100°C. POLYM. COMPOS., 37:2549–2556, 2016. © 2015 Society of Plastics Engineers