Enhanced performance of LiFePO4 through hydrothermal synthesis coupled with carbon coating and cupric ion doping

A hydrothermal reaction has been adopted to synthesize pure LiFePO₄ first, which was then modified with carbon coating and cupric ion (Cu²⁺) doping simultaneously through a post-heat treatment. X-ray diffraction patterns, transmission electron microscopy and scanning electron microscopy images along with energy dispersive spectroscopy mappings have verified the homogeneous existence of coated carbon and doped Cu²⁺ in LiFePO₄ particles with phospho-olivine structure and an average size of 400 nm. The electrochemical performances of the material have been studied by cyclic voltammetry, electrochemical impedance spectroscopy and galvanostatic charge–discharge measurements. The carbon-coated and Cu²⁺-doped LiFePO₄ sample (LFCu5/C) exhibited an enhanced electronic conductivity of 2.05 × 10⁻³ S cm⁻¹, a specific discharge capacity of 158 mAh g⁻¹ at 50 mA g⁻¹, a capacity retention of 96.4% after 50 cycles, a decreased charge transfer resistance of 79.4 Ω and superior electrode reaction reversibility. The present synthesis route is promising in making the hydrothermal method more practical for preparation of the LiFePO₄ material and enhancement of electrochemical properties.     

Enhanced rate performance of nano–micro structured LiFePO4/C by improved process for high-power Li-ion batteries

A spherical carbon-coated nano–micro structured LiFePO₄ composite is synthesized for use as a cathode material in high-power lithium-ion batteries. The composites are synthesized through carbothermal reduction with two sessions of ball milling (before and after pre-sintering of precursor) followed by spray-drying with the dispersant of polyethylene glycol added. The structure, particle size, and surface morphology of the cathode active material and the properties of the coated carbon are investigated by X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and high-resolution transmission electron microscopy. Results indicate that the LiFePO₄/C composite has a spherical micro-porous morphology composed of a large number of carbon-coated nano-spheres linked together with an ordered olivine structure. The carbon on the surface of LiFePO₄ effectively reduces inter-particle agglomeration of the LiFePO₄ particles. A galvanostatic charge–discharge test indicates that the LiFePO₄/C composites exhibit initial discharge capacities of 155 mAh g⁻¹ and 88 mAh g⁻¹ at 0.2 C and 20 C rates with the end of discharge voltage of 2.5 V, respectively. This behavior is ascribed to the unique spherical structure, which shortens lithium ions diffusion length and improves the electric contact between LiFePO₄ particles.     

Effect of carbon coating on low temperature electrochemical performance of LiFePO4/C by using polystyrene sphere as carbon source

Carbon perfectly coated LiFePO₄ cathode materials are synthesized by carbon-thermal reduction method using polystyrene (PS) spheres as carbon source. The PS spheres with diameters of 150–300 nm used for the pyrolysis reaction not only inhibit the particle growth but also lead to uniform distribution of carbon coating on the surface of LiFePO₄ particles. Rate capability and cycling stability of LiFePO₄/C with the carbon contents ranging from 1.4 wt% to 3.7 wt% are investigated at −20 °C. The LiFePO₄/C with 3.0 wt% C exhibits excellent electrochemical capability at low temperature, which delivers 147 mAh g⁻¹ at 0.1 C. After 100 cycles at a charge–discharge rate of 1 C, there is still 100% of initial capacity retained for the LiFePO₄/C electrode at −20 °C. According to the transmission electron microscope analysis and cyclic voltammetry measurement, this can be attributed to the good carbon coating morphology and optimal carbon coating thickness.     

Synthesis of LiFePO4/C cathode material from ferric oxide and organic lithium salts

LiFePO₄/C cathode material has been simply synthesized via a modified in situ solid-state reaction route using the raw materials of Fe₂O₃, NH₄H₂PO₄, Li₂C₂O₄ and lithium polyacrylate (PAALi). The sintering temperature of LiFePO₄/C precursor is studied by thermo-gravimetric (TG)/differential thermal analysis (DTA). The physical properties of LiFePO₄/C are then investigated through analysis using by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and the electrochemical properties are investigated by electrochemical impedance spectra (EIS), cyclic voltammogram (CV) and constant current charge/discharge test. The LiFePO₄/C composite with the particle size of ∼200 nm shows better discharge capacity (156.4 mAh g⁻¹) than bare LiFePO₄ (52.3 mAh g⁻¹) at 0.2 C due to the improved electronic conductivity which is demonstrated by EIS. The as-prepared LiFePO₄/C through this method also shows excellent high-rate characteristic and cycle performance. The initial discharge capacity of the sample is 120.5 mAh g⁻¹ and the capacity retention rate is 100.6% after 50 cycles at 5 C rate. The results prove that the using of organic lithium salts can obtain a high performance LiFePO₄/C composite.     

Synthesis and electrochemical characterization of LiCoxMn1−xPO4/C nanocomposites

LiCo_xMn_1−xPO₄/C nanocomposites (0 ≤ x ≤ 1.0) were prepared by a combination of spray pyrolysis at 300 °C and wet ball-milling followed by heat treatment at 500 °C for 4 h in 3% H₂ + N₂ atmosphere. X-ray diffraction analysis indicated that all samples had the single phase olivine structures indexed by orthorhombic Pmna. The lattice parameters linearly decreased with increasing cobalt content, which confirmed the existence of solid solutions. It was clearly seen from the scanning electron microscopy observation that the LiCo_xMn_1−xPO₄/C samples were agglomerates with approximately 100 nm primary particles. The LiCo_xMn_1−xPO₄/C nanocomposites were used as cathode materials for lithium batteries, and electrochemical performance was comparatively investigated with cyclic voltammetry and galvanostatic charge–discharge test using the Li?1 M LiPF₆ in EC:DMC = 1:1?LiCo_xMn_1−xPO₄/C cells at room temperature. The cells at 0.05 C charge–discharge rate delivered first discharge capacities of 165 mAh g⁻¹ (96% of theoretical capacity) at x = 0, 136 mAh g⁻¹ at x = 0.2, 132 mAh g⁻¹ at x = 0.5, 125 mAh g⁻¹ at x = 0.8 and 132 mAh g⁻¹ (79% of theoretical capacity) at x = 1.0, respectively. While the first discharge capacity increased with the cobalt content at high charge–discharge rates more than 0.5 C due to higher electronic conductivity of LiCoPO₄ in comparison with LiMnPO₄, the cycleability of cell became worse with increasing the amount of cobalt. The existence of Mn²⁺ seemed to enhance the cycleability of LiCo_xMn_1−xPO₄/C nanocomposite cathode.     

High power performance of nano-LiFePO4/C cathode material synthesized via lauric acid-assisted solid-state reaction

A nano-LiFePO₄/C composite has been directly synthesized from micrometer-sized Li₂CO₃, NH₄H₂PO₄, and FeC₂O₄·2H₂O by the lauric acid-assisted solid-state reaction method. The SEM and TEM observations demonstrate that the synthesized nano-LiFePO₄/C composite has well-dispersed particles with a size of about 100–200 nm and an in situ carbon layer with thickness of about 2 nm. The prepared nano-LiFePO₄/C composite has superior rate capability, delivering a discharge capacity of 141.2 mAh g⁻¹ at 5 °C, 130.9 mAh g⁻¹ at 10 C, 121.7 mAh g⁻¹ at 20 °C, and 112.4 mAh g⁻¹ at 30 °C. At −20 °C, this cathode material still exhibits good rate capability with a discharge capacity of 91.9 mAh g⁻¹ at 1 °C. The nano-LiFePO₄/C composite also shows excellent cycling ability with good capacity retention, up to 100 cycles at a high current density of 30 °C. Furthermore, the effect of lauric acid in the preparation of nano-LiFePO₄/C composite was investigated by comparing it with that of citric acid. The SEM images reveal that the morphology of the LiFePO₄/C composite transformed from the porous structure to fine particles as the molar ratio of lauric acid/citric acid increased.     

Electrochemical properties of carbon-mixed LiFePO4 cathode material synthesized by the ceramic granulation method

LiFePO₄/carbon composite cathode material was prepared using polyvinyl alcohol (PVA) as carbon source by pelleting and subsequent pyrolysis in N₂. The samples were characterized by XRD, SEM and TGA. Their electrochemical performance was investigated in terms of charge–discharge cycling behavior. It consists of a single LiFePO₄ phase and amorphous carbon. The special micro-morphology via the process is favorable for electrochemical properties. The discharge capacity of the LiFePO₄/C composite was 145 mAh/g, closer to the theoretical specific capacity of 170 mAh/g at 0.1 C low current density. At 3 C modest current density, the specific capacity was about 80 mAh/g, which can satisfy for transportation applications if having a more planar discharge flat.     

Investigation on a core–shell nano-structural LiFePO4/C and its interfacial CO interaction

Core–shell LiFePO₄/C nanocomposite has been prepared by a sol–gel method. The mean size of the spherical core LiFePO₄ is about 30 nm, and thickness of carbon shell is about 3 nm. The bonding character on the interface of core–shell was revealed by soft X-ray absorption spectroscopy (XAS). The as-prepared sample was characterized by X-ray diffraction (XRD), Raman spectrum, Transmission electron microscope (TEM) and High-resolution transmission electron microscopy (HRTEM). Charge-discharge tests show the core–shell LiFePO₄/C demonstrates high rate capability (106 mAh g⁻¹ at 20 C) and good cycling performance (negligible capacity loss after 250 cycles).     

Synthesis of FePO4·2H2O nanoplates and their usage for fabricating superior high-rate performance LiFePO4

Monoclinic phase FePO₄·2H₂O nanoplates are synthesized very easily in a waterbath and are lithiated to LiFePO₄/C nanoparticles by a simple rheological phase method. The thickness of the nanoplates can be tuned simply by changing the concentrations of the reactants. The LiFePO₄/C nanoparticles lithiated from the thin FePO₄·2H₂O nanoplates, with the sizes about 50 nm and the carbon coating layer at the surface 1–2 nm, show excellent high-rate performance and long-term cyclability as the cathode for lithium ion batteries, delivering discharge capacities of more than 150, 120, 110, 100, and 75 mAh g⁻¹ at rates of 5 C, 10 C, 15 C, 20 C and 30 C, respectively.     

Effects of Na and Cl co-doping on electrochemical performance in LiFePO4/C

Na⁺ and Cl⁻ co-doped LiFePO₄/C composites were prepared via a simple solid state reaction. The structure, valence state and electrochemical performance were carefully investigated. Rietveld refinement on X-ray diffractions reveals that Na⁺ and Cl⁻ have successfully been introduced into the lattice of LiFePO₄. X-ray photoelectron spectroscopy proves that the co-doping of Na⁺ and Cl⁻ does not change the chemical state of Fe(II). Experimental results further show that the co-doping contributes to induce the lattice distortion, modify the particle morphology, and increase the electronic conductivity. Considerably enhanced capacity, coulombic efficiency and rate capability were obtained in the co-doped LiFePO₄. The specific capacities are 157 mAh g⁻¹ at 0.2 C, 115 mAh g⁻¹ at 10 C and 98 mAh g⁻¹ at 20 C for the (Na⁺, Cl⁻) co-doped LiFePO₄/C cathode material. The improvement can be ascribed to the enhanced electronic conductivity and electrode kinetics due to the micro-structural modification promoted by co-doping.     

Improving the rate performance of LiFePO4 by Fe-site doping

LiFePO₄ doped by bivalent cation in Fe-sites show improved rate performance and cyclic stability. Under 10 C rate at room temperature, the capacities of LiFe_0.9M_0.1PO₄ (M = Ni, Co, Mg) maintain at 81.7, 90.4 and 88.7 mAh/g, respectively, in comparison with 53.7 mAh/g for undoped LiFePO₄ and 54.8 mAh/g for carbon-coated LiFePO₄ (LiFePO₄/C). The capacity retention is 95% after 100 cycles for doped samples while this value is only 70% for LiFePO₄ and LiFePO₄/C. Such a significant improvement in electrochemical performance should be partially related to the enhanced electronic conductivities (from 2.2 × 10⁻⁹ to <2.5 × 10⁻⁷ S cm⁻¹) and probably the mobility of Li⁺ ions in the doped samples.     

High capacity ZnFe2O4 anode material for lithium ion batteries

A nanostructured ternary transition metal oxide, ZnFe₂O₄, is synthesized via the simple polymer pyrolysis method. The characteristics of the material are examined by thermogravimetry, Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The electrochemical test results show that this method of ZnFe₂O₄ synthesis produces high specific capacities and good cycling performance, with an initial specific capacity as high as 1419.6 mAh g⁻¹ at first discharge that is maintained at over 800 mAh g⁻¹ even after 50 charge–discharge cycles. The electrode also presents a good rate capability, with a high rate of 4C (1C = 928 mA g⁻¹), a reversible specific capacity that can be as high as 400 mAh g⁻¹. ZnFe₂O₄ is a potential alternative to high-performance nanostructured anode material in lithium ion batteries.     

Emulsion drying synthesis of olivine LiFePO4/C composite and its electrochemical properties as lithium intercalation material

The electroactive LiFePO₄/C nano-composite has been synthesized by an emulsion drying method. During burning-out the oily emulsion precipitates in an air-limited atmosphere at 300 °C, amorphous or low crystalline carbon was generated along with releasing carbon oxide gases, and trivalent iron as a cheap starting material was immediately reduced to the divalent one at this stage as confirmed by X-ray photoelectron spectroscopy, leading to a low crystalline LiFePO₄/C composite. Heat-treatment of the low crystalline LiFePO₄/C in an Ar atmosphere resulted in a well-ordered olivine structure, as refined by Rietveld refinement of the X-ray diffraction pattern. From secondary electron microscopic and scanning transmission electron microscopic observations with the corresponding elemental mapping images of iron and phosphorous, it was found that the LiFePO₄ powders are modified by fine carbon. The in situ formation of the nano-sized carbon during crystallization of LiFePO₄ brought about two advantages: (i) an optimized particle size of LiFePO₄, and (ii) a uniform distribution of fine carbon in the product. These effects of the fine carbon on LiFePO₄/C composite led to high capacity retention upon cycling at 25 and 50 °C and high rate capability, resulting from a great enhancement of electric conductivity as high as 10⁻⁴ S cm⁻¹. That is, the obtained capacity was higher than 90 mAh (g-phosphate)⁻¹ by applying a higher current density of about 1000 mA g⁻¹ (11 C) at 50 °C.     

Spherical clusters of β-Ni(OH)2 nanosheets supported on nickel foam for nickel metal hydride battery

Spherical clusters of Ni(OH)₂ nanosheets are directly grown on skeletons of nickel foam via a facile template-free spontaneous growth method. The obtained electrode (β-Ni(OH)₂/Ni-foam) is characterized by X-ray diffractometry, scanning and transmission electron microscopy and thermal analysis. Results show that Ni(OH)₂ has a β-phase structure and presents on the nickel foam skeleton mostly as spherical clusters with a diameter of ∼10 μm. The spheres are composed of nanosheets with thickness of ∼60 nm, width of ∼230 nm and length up to ∼2 μm, and the nanosheets are assembled by nanoparticles with diameter of ∼20 nm. The electrochemical performance of the β-Ni(OH)₂/Ni-foam electrode is evaluated by cyclic voltammetry and galvanostatic charge–discharge tests. The difference between the oxygen evolution reaction onset potential and the anodic peak potential for this electrode (∼100 mV) is larger than that for β-Ni(OH)₂ nanosheets and nanotubes powder electrode (∼65–77 mV) and much larger than that for commercial spherical β-Ni(OH)₂ powder electrode (∼25–47 mV), indicating that the β-Ni(OH)₂/Ni-foam electrode can be fully charged. The specific discharge capacity of β-Ni(OH)₂ in the β-Ni(OH)₂/Ni-foam electrode reaches 275 mAh g⁻¹, which is close to the theoretical value, lower than that of β-Ni(OH)₂ nanotubes (315 mAh g⁻¹), but higher than that of nanosheets (219.5 mAh g⁻¹), commercial micrometer grade spherical powders (265 mAh g⁻¹) and microtubes (232.4 mAh g⁻¹).     

Electrochemical properties of bare and Ta-substituted Nb2O5 nanostructures

In this work, bare and Ta-substituted Nb₂O₅ nanofibers are prepared by electrospinning followed by sintering at temperatures in the 800–1100 °C range for 1 h in air. Obtained bare and Ta-substituted Nb₂O₅ polymorphs are characterized by X-ray diffraction, scanning electron microscopy, density measurement, and Brunauer, Emmett and Teller surface area. Electrochemical properties are evaluated by cyclic voltammetry and galvanostatic techniques. Cycling performance of Nb₂O₅ structures prepared at temperature 800 °C, 900 °C, and 1100 °C shows following discharge capacity at the end of 10th cycle: 123, 140, and 164 (±3) mAh g⁻¹, respectively, in the voltage range 1.2–3.0 V and at current rate of 150 mA g⁻¹ (1.5 C rate). Heat treated composite electrode based on M-Nb₂O₅ (1100 °C) in argon atmosphere at 220 °C, shows an improved discharge capacity of 192 (±3) mAh g⁻¹ at the end of 10th cycle. The discharge capacity of Ta-substituted Nb₂O₅ prepared at 900 °C and 1100 °C showed a reversible capacity of 150, 202 (±3) mAh g⁻¹, respectively, in the voltage range 1.2–3.0 V and at current rate of 150 mA g⁻¹. Anodic electrochemical properties of M-Nb₂O₅ deliver a reversible capacity of 382 (±5) mAh g⁻¹ at the end of 25th cycle and Ta-substituted Nb₂O₅ prepared at 900 °C, 1000 °C and 1100 °C shows a reversible capacity of 205, 130 and 200 (±3) mAh g⁻¹ (at 25th cycle) in the range, 0.005–2.6 V, at current rate of 100 mA g⁻¹.     

Properties of Li-graphite and LiFePO4 electrodes in LiPF6–sulfolane electrolyte

Sulfolane (also referred to as tetramethylene sulfone, TMS) containing LiPF₆ and vinylene carbonate (VC) was tested as a non-flammable electrolyte for a graphite |LiFePO₄ lithium-ion battery. Charging/discharging capacity of the LiFePO₄ electrode was ca. 150 mAh g⁻¹ (VC content 5 wt%). The capacity of the graphite electrode after 10 cycles establishes at the level of ca. 350 mAh g⁻¹ (C/10 rate). In the case of the full graphite |1 M LiPF₆ + TMS + VC 10 wt% |LiFePO₄ cell, both charging and discharging capacity (referred to cathode mass) stabilized at a value of ca. 120 mAh g⁻¹. Exchange current density for Li⁺ reduction on metallic lithium, estimated from electrochemical impedance spectroscopy (EIS) experiments, was j_o(Li/Li⁺) = 8.15 × 10⁻⁴ A cm⁻². Moreover, EIS suggests formation of the solid electrolyte interface (SEI) on lithium, lithiated graphite and LiFePO₄ electrodes, protecting them from further corrosion in contact with the liquid electrolyte. Scanning electron microscopy (SEM) images of pristine electrodes and those taken after electrochemical cycling showed changes which may be interpreted as a result of SEI formation. No graphite exfoliation was observed. The main decomposition peak of the LiPF₆ + TMS + VC electrolyte (TG/DTA experiment) was present at ca. 275 °C. The LiFePO₄(solid) + 1 M LiPF₆ + TMS + 10 wt% VC system shows a flash point of ca. 150 °C. This was much higher in comparison to that characteristic of a classical LiFePO₄ (solid) + 1 M LiPF₆ + 50 wt% EC + 50 wt% DMC system (T_f ≈ 37 °C).     

Preparation and characterization of core–shell structure Fe3O4/C nanoparticles with unique stability and high electrochemical performance for lithium-ion battery anode material

Core–shell structure carbon coating Fe₃O₄ nanoparticles are prepared by a two-step method. The crystalline structure and the electrochemical performance of the prepared samples are investigated. The results indicate that a uniform and continuous carbon layer is formed on the surface of Fe₃O₄ nanoparticles. The core–shell structure Fe₃O₄/C nanoparticles show a high initial discharge capacity of 1546 mAh g⁻¹ and a specific stable discharge capacity of about 800 mAh g⁻¹ at 0.5 C with no noticeable capacity fading up to 100 cycles.     

Core–shell Ni0.5TiOPO4/C composites as anode materials in Li ion batteries

Pristine Ni_0.5TiOPO₄ was prepared via a traditional solid-state reaction, and then Ni_0.5TiOPO₄/C composites with core–shell nanostructures were synthesized by hydrothermally treating Ni_0.5TiOPO₄ in glucose solution. X-ray diffraction patterns indicate that Ni_0.5TiOPO₄/C crystallizes in monoclinic P2₁/c space group. Scanning electron microscopy and transmission electron microscopy show that the small particles with different sizes are coated with uniform carbon film of ∼3 nm in thickness. Raman spectroscopy also confirms the presence of carbon in the composites. Ni_0.5TiOPO₄/C composites presented a capacity of 276 mAh g⁻¹ after 30 cycles at the current density of 42.7 mA g⁻¹, much higher than that of pristine Ni_0.5TiOPO₄ (155 mAh g⁻¹). The improved electrochemical performances can be attributed to the existence of carbon shell.     

LiFePO4 cathode power with high energy density synthesized by water quenching treatment

A water quenching (WQ) method was developed to synthesize LiFePO₄ and C-LiFePO₄. Our results indicate that this synthesis method ensures improved electrochemical activity and small crystal grain size. The synthetic conditions were optimized using orthogonal experiments. The LiFePO₄ sample prepared at the optimized condition showed a maximum discharge capacity of 149.8 mAh g⁻¹ at a C/10 rate. C-LiFePO₄ with a low carbon content of 0.93% and a high discharge specific capacity of 163.8 mAh g⁻¹ has also been obtained using this method. Water quenching treatment shows outstanding improvement of the electrochemical performance of LiFePO₄.     

Effects of synthetic route on structure and electrochemical performance of Li3V2(PO4)3/C cathode materials

Three different synthetic routes, including solid-state reaction, sol–gel and hydrothermal methods are successfully used for preparation of Li₃V₂(PO₄)₃/C. Ascorbic acid is used as a reducing agent and/or as a chelating agent. The Li₃V₂(PO₄)₃/C synthesized by hydrothermal method with fine particles exhibits lower impedance and smaller potential difference values between oxidation and reduction peaks than those by solid-state reaction and sol–gel methods. Thus as cathode material for Li-ion batteries, the Li₃V₂(PO₄)₃/C synthesized by hydrothermal method shows higher discharge capacity, better rate capability and cyclic performance. Even at a high charge–discharge rate of 10 C, it still can deliver a discharge capacity of 101.4 mAh g⁻¹ and 106.6 mAh g⁻¹ in the potential range of 3.0–4.3 V and 3.0–4.8 V, respectively. The hydrothermal synthesis has been considered to be a competitive process to prepare Li₃V₂(PO₄)₃/C cathode materials with excellent electrochemical performances.