A Study on the Properties and Mechanisms for NO x Storage Over Pt/BaAl2O4-Al2O3 Catalyst

The NO_x storage catalyst Pt/BaAl₂O₄-Al₂O₃ was prepared by a coprecipitation--impregnation method. For fresh sample, the barium mainly exists as the BaAl₂O₄ phase except for some BaCO₃ phase. The BaAl₂O₄ phase is the primary NO _x storage phase of the sample. EXAFS and TPD were used for investigating the mechanism of NO _x storage. It is found that two kinds of Pt sites are likely to operate. Site 1 is responsible for NO chemisorption and site 2 for oxidizing NO to nitrates and nitrites. When NO adsorbs on the sample below 200 °C, it mainly chemisorbs in the form of molecular states. Such adsorption results in an increase of the coordination magnitude of Pt-O, and a decrease of that of Pt-Pt and Pt-Cl. The coordination distance of Pt-Pt, Pt-Cl and Pt-O also increases. When the adsorption occurs above 200 °C, NO can be easily oxidized by O₂, and stored as nitrites or nitrates at the basic BaAl₂O₄. Site 2 is regenerated quickly. A high adsorption temperature is favorable for nitrate formation.     

NO x uptake mechanism on Pt/BaO/Al2O3 catalysts

The NO _x adsorption mechanism on Pt/BaO/Al₂O₃ catalysts was investigated by performing NO _x storage/reduction cycles, NO₂ adsorption and NO + O₂ adsorption on 2%Pt/(x)BaO/Al₂O₃ (x = 2, 8, and 20 wt%) catalysts. NO _x uptake profiles on 2%\Pt/20%BaO/Al₂O₃ at 523 K show complete uptake behavior for almost 5 min, and then the NO _x level starts gradually increasing with time and it reaches 75% of the inlet NO _x concentration after 30 min time-on-stream. Although this catalyst shows fairly high NO _x conversion at 523 K, only ~2.4 wt% out of 20 wt% BaO is converted to Ba(NO₃)₂. Adsorption studies by using NO₂ and NO + O₂ suggest two different NO _x adsorption mechanisms. The NO₂ uptake profile on 2%Pt/20%BaO/Al₂O₃ shows the absence of a complete NO _x uptake period at the beginning of adsorption and the overall NO _x uptake is controlled by the gas–solid equilibrium between NO₂ and BaO/Ba(NO₃)₂ phase. When we use NO + O₂, complete initial NO _x uptake occurs and the time it takes to convert ~4% of BaO to Ba(NO₃)₂ is independent of the NO concentration. These NO _x uptake characteristics suggest that the NO + O₂ reaction on the surface of Pt particles produces NO₂ that is subsequently transferred to the neighboring BaO phase by spill over. At the beginning of the NO _x uptake, this spill-over process is very fast and so it is able to provide complete NO _x storage. However, the NO _x uptake by this mechanism slows down as BaO in the vicinity of Pt particles are converted to Ba(NO₃)₂. The formation of Ba(NO₃)₂ around the Pt particles results in the development of a diffusion barrier for NO₂, and increases the probability of NO₂ desorption and consequently, the beginning of NO _x slip. As NO _x uptake by NO₂ spill-over mechanism slows down due to the diffusion barrier formation, the rate and extent of NO₂ uptake are determined by the diffusion rate of nitrate ions into the BaO bulk, which, in turn, is determined by the gas phase NO₂ concentration.     

Steam effect on NO x reduction over lean NO x trap Pt–BaO/Al2O3 model catalyst

The effect of steam on NO _x reduction over lean NO _x trap (LNT) Pt–Ba/Al₂O₃ and Pt/Al₂O₃ model catalysts was investigated with reaction protocols of rich steady-state followed by lean–rich cyclic operations using CO and C₃H₈ as reductants, respectively. Compared to dry atmosphere, steam promoted NO _x reduction; however, under rich conditions the primary reduction product was NH₃. The results of NO _x reduction and NH₃ selectivity versus temperature, combined with temperature programmed reduction of stored NO _x over Pt–BaO/Al₂O₃ suggest that steam causes NH₃ formation over Pt sites via reduction of NO _x by hydrogen that is generated via water gas shift for CO/steam, or via steam reforming for C₃H₈/steam. During the rich mode of lean–rich cyclic operation with lean–rich duration ratio of 60 /20 s, not only the feed NO, but also the stored NO _x contributed to NH₃ formation. The NH₃ formed under these conditions could be effectively trapped by a downstream bed of Co²⁺ exchanged Beta zeolite. When the cyclic operation was switched into lean mode at T < 450 °C, the trapped ammonia in turn participated in additional NO _x reduction, leading to improved NO _x storage efficiency.     

The NO x reduction mechanism by H2 under near isothermal conditions over Pt–Ba/Al2O3 Lean NO x Trap systems

The study of the gas-phase NO reduction by H₂ and of the stability/reactivity of NO _x stored over Pt–Ba/Al₂O₃ Lean NO _x Trap systems allowed to propose the occurrence of a reduction process of the stored nitrates occurring via to a Pt-catalyzed surface reaction which does not involve, as a preliminary step, the thermal decomposition of the adsorbed NO _x species.     

Sulfur deactivation and regeneration of Pt/BaO/Al2O3 and Pt/SrO/Al2O3 NO x storage catalysts

Transient experiments were performed to study sulfur deactivation and regeneration of Pt/BaO/Al₂O₃ and Pt/SrO/Al₂O₃ NO _x storage catalysts. It was found that the strontium-based catalysts are more easily regenerated than the barium-based catalysts and that a higher fraction of the NO _x storage sites are regenerated when H₂ is used in combination with CO₂ compared to H₂ only.     

Effects of Lean/Rich Timing and Nature of Reductant on the Performance of a NOx Trap Catalyst

A NO _x trap catalyst was studied in a laboratory reactor under simulated diesel passenger car conditions. The effects of lean/rich duration and the nature of reductant are investigated. At 300°C, the average NO _x conversion decreases with increasing lean duration; conversely the NO _x conversion increases with increasing rich duration. The NO _x conversion at this temperature was found to be a direct function of reaction stoichiometry. That is, the quantity of trapped NO _x under lean conditions must be balanced by the quantity of reductant during the rich trap regeneration step. At extreme temperatures, other factors, reaction kinetics (at lower temperatures) and NO _x storage capacity (at higher temperatures), dominate the NO _x conversion process. Overall, carbon monoxide was found to be the most effective reductant. Hydrocarbon, e.g., C₃H₆, is effective at higher temperatures (T>350°C), while H₂ is more efficient than other reductants at low temperatures (T<200°C). The individual steps of the NO _x conversion process are discussed.     

Characterisation by TPR, XRD and NOx Storage Capacity Measurements of the Ageing by Thermal Treatment and SO2 Poisoning of a Pt/Ba/Al NOx-Trap Model Catalyst

The deactivation of a Pt/Ba/Al₂O₃ NO _x -trap model catalyst submitted to SO₂ treatment and/or thermal ageing at 800 °C was studied by H₂ temperature programmed reduction (TPR), X-ray diffraction (XRD) and NO _x storage capacity measurements.The X-ray diffractogram of the fresh sample exhibits peaks characteristic for barium carbonate. Thermal ageing leads to the decomposition of barium carbonate and to the formation of BaAl₂O₄. The TPR profile of the sulphated sample shows the presence of (i) surface aluminium sulphates, (ii) surface barium sulphates, (iii) bulk barium sulphates. The exposure to SO₂ after ageing leads to a small decrease of the surface barium-based sulphates, expected mainly as aluminate barium sulphates. This evolution can be attributed to a sintering of the storage material. TPR experiments also show that thermal treatment at 800 °C after the exposure to SO₂ involves the decomposition of aluminium surface sulphates to give mainly bulk barium sulphates, also pointed out by XRD. Thus, the thermal treatment at 800 °C leads to a stabilization of the sulphates.These results are in accordance with the NO _x storage capacity measurements. On non-sulphated catalysts, the treatment at 800 °C induces to a decrease of the NO _x storage capacity, showing that barium aluminate presents a lower NO _x storage capacity than barium carbonate. Sulphation strongly decreases the NO _x storage capacity of catalysts, whatever the initial thermal treatment, showing that barium sulphates inhibit the NO₂ adsorption. Moreover, the platinum activity for the NO to NO₂ oxidation is lowered by thermal treatments.     

Changes in Ba Phases in BaO/Al2O3 upon Thermal Aging and H2O Treatment

The effects of thermal aging and H₂O treatment on the physicochemical properties of BaO/Al₂O₃ (the NO_x storage component in the lean NO_x trap systems) were investigated by means of X-ray diffraction (XRD), BET, TEM/EDX and NO₂ TPD. Thermal aging at 1000 °C for 10 h converted dispersed BaO/BaCO₃ on Al₂O₃ into low surface area crystalline BaAl₂O₄. TEM/EDX and XRD analysis showed that H₂O treatment at room temperature facilitated a dissolution/reprecipitation process, resulting in the formation of a highly crystalline BaCO₃ phase segregated from the Al₂O₃ support. Crystalline BaCO₃ was formed from conversion of both BaAl₂O₄ and a dispersed BaO/BaCO₃ phase, initially present on the Al₂O₃ support material after calcinations at 1000 and 500 °C, respectively. Such a phase change proceeded rapidly for dispersed BaO/BaCO₃/Al₂O₃ samples calcined at relatively low temperatures with large BaCO₃ crystallites observed in XRD within 10 min after contacting the sample with water. Significantly, we also find that the change in barium phase occurs even at room temperature in an ambient atmosphere by contact of the sample with moisture in the air, although the rate is relatively slow. These phenomena imply that special care to prevent the water contact must be taken during catalyst synthesis/storage, and during realistic operation of Pt/BaO/Al₂O₃ NO_x trap catalysts since both processes involve potential exposure of the material to CO₂ and liquid and/or vapor H₂O. Based on the results, a model that describes the behavior of Ba-containing species upon thermal aging and H₂O treatment is proposed.     

Adsorbate-assisted NO decomposition in NO reduction by C3H6 over Pt/Al2O3 catalysts under lean-burn conditions

The rates and product selectivities of the C₃H₆-NO-O₂ and NO-H₂ reactions over a Pt/Al₂O₃ catalyst, and of the straight, NO decomposition reaction over the reduced catalyst have been compared at 240C. The rate of NO decomposition over the reduced catalyst is seven times greater than the rate of NO decomposition in the C₃H₆-NO-O₂ reaction. This is consistent with a mechanism in which NO decomposition occurs on Pt sites reduced by the hydrocarbon, provided only that at steady state in the lean NO _x reaction about 14% of the Pt sites are in the reduced form. However, the (extrapolated) rate of the NO-H₂ reaction at 240C is about 10⁴ times faster than the rate of the NO decomposition reaction thus raising the possibility that NO decomposition in the former reaction is assisted by H_ads. It is suggested that adsorbate-assisted NO decomposition in the C₃H₆-NO-O₂ reaction could be very important. This would mean that the proportion of reduced Pt sites required in the steady state would be extremely small. The NO decomposition and the NO-H₂ reactions produce no N₂O, unlike the C₃H₆-NO-O₂ reaction, suggesting that adsorbed NO is completely dissociated in the first two cases, but only partially dissociated in the latter case. It is possible that some of the associatively adsorbed NO present during the C₃H₆-NO-O₂ reaction may be adsorbed on oxidised Pt sites.     

Modeling of the NO x trap and experimental validation using ultra-fast NO x analyzers

The present paper employs and validates a NO _x trap model which attempts an optimum compromise between complexity and predictive accuracy. It is shown that using the same set of kinetic data, the model is able to predict the storage rates and the maximum storage amounts as function of temperature. Moreover, the model predicts with reasonable accuracy the NO breakthrough during rich-mode regeneration and the spontaneous/thermal NO₂ release when the temperature is increased in a saturated catalyst. The experimental findings highlight the importance of transient O₂ adsorption/desorption phenomena which are incorporated in the model. The use of ultra-fast responding NO/NO _x analyzers was necessary for the study and modeling of the transient operation following inlet composition switches.     

Reduction of NO2 stored in a commercial lean NO x trap at low temperatures

Isothermal storage of NO₂ and subsequent reduction with different reducing agents (H₂, CO or H₂ + CO) in a lean NO _x trap catalyst was tested by Temperature Programmed Desorption (TPD) and Temperature Programmed Reduction (TPR) experiments at temperatures representative of automotive “cold-start” conditions (<200 °C) using a commercial NO _x trap catalyst. Results from the TPR experiments revealed that no reduction of stored NO₂ to N₂ was observed at 100–180 °C, and at 200 °C 10% reduction only of NO₂ to N₂ was measured. A special affinity of H₂ to form NH₃ was observed during the reduction of stored NO₂. The formation of NH₃ increases with increasing amount of stored NO₂ and decreases with increasing storage temperature. Direct relation exists between the amount of adsorbed and/or stored NO₂ and the formation of H₂O and NH₃.     

Novel Sn–Ce/Al2O3 Catalyst for the Selective Catalytic Reduction of NOx Under Lean Conditions

Effect of additives, Ce and Mn, on the catalytic performance of Sn/Al₂O₃ catalyst prepared by sol–gel method for the selective reduction of NO_x with propene under lean conditions was studied. Sn–Ce/Al₂O₃ catalysts exhibited higher activity than Sn/Al₂O₃ catalyst and the optimum Ce loading is 0.5–1%. The promoting effect of Ce is to enhance the oxidation of NO to NO₂ and facilitate the activation of propene, both of which are important steps for the NO_x reduction. The presence of oxygen contributes to the oxidation of NO and shows a promoting effect.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Effect of Ceria on the Storage and Regeneration Behavior of a Model Lean NO x Trap Catalyst

In this study the effect of ceria addition on the performance of a model Ba-based lean NO _x trap (LNT) catalyst was examined. The presence of ceria improved NO _x storage capacity in the temperature range 200–400 °C under both continuous lean and lean-rich cycling conditions. Temperature-programmed experiments showed that NO _x stored in the ceria-containing catalyst was thermally less stable and more reactive to reduction with both H₂ and CO as reductants, albeit at the expense of additional reductant consumed by reduction of the ceria. These findings demonstrate that the incorporation of ceria in LNTs not only improves NO _x storage efficiency but also positively impacts LNT regeneration behavior.     

A New Simulation Model for NOx Storage Catalyst Dynamics

The NO _x storage concept has been studied experimentally and by two differently detailed numerical simulation models. The first detailed model simulates the concentration fronts of the solid components in the barium particles. It shows the slow, diffusion-hindered formation of dense nitrate layers around barium nanoparticles during NO _x storage and their rapid break-up during regeneration. Based upon this knowledge a new simplified model was developed which is able to describe well the storage and regeneration and to explain the main chemical and physical processes in the NO _x storage catalyst.     

High performances of Pt-K/Al2O3 versus Pt-Ba/Al2O3 LNT catalysts in the simultaneous removal of NO x and soot

The potentiality of a Pt-K/Al₂O₃ catalyst in the simultaneous removal of particulate matter (soot) and NO _x is investigated in this work by means of Temperature Programmed Oxidation (TPO) experiments and Transient Response Method (TRM), and compared with Pt-Ba/Al₂O₃. The results point out the higher performances of K-based sample in the soot combustion as compared to the Ba-based catalyst, and similar behaviour in the NO _x -storage.     

Deterioration Mode of Barium-Containing NOx Storage Catalyst

Barium-containing NO _x storage catalyst showed serious deactivation under thermal exposure at high temperatures. To elucidate the thermal deterioration of the NO _x storage catalyst, four types of model catalyst, Pt/Al₂O₃, Ba/Al₂O₃, Pt–Ba/Al₂O₃, and a physical mixture of Pt/Al₂O₃ + Ba/Al₂O₃ were prepared and their physicochemical properties such as BET, NO TPD, TGA/DSC, XRD, and XPS were evaluated while the thermal aging temperature was increased from 550 to 1050°C. The fresh Pt–Ba/Al₂O₃ showed a sorption capacity of 3.35 wt%/g-cat. but the aged one revealed a reduced capacity of 2.28 wt%/g-cat. corresponding to 68% of the fresh one. It was found that this reduced sorption capacity was directly related to the deterioration of the NO _x storage catalyst by thermal aging. The Ba on Ba/Al₂O₃ and Pt–Ba/Al₂O₃ catalysts began to interact with alumina to form Ba–Al solid alloy above 600°C and then transformed into stable BaAl₂O₄ having a spinel structure. However, no phase transition was observed in the Pt/Al₂O₃ catalyst having no barium component, even after aging at 1050°C.     

Synergic effect of Pd/γ-alumina and Cu/ZSM-5 on the performance of NO x storage reduction catalyst

NO _x reduction with a combination of catalysts, Pd catalyst, NO _x storage reduction (NSR) catalyst and Cu/ZSM-5 in turn, was investigated to elucidate for the high NO _x reduction activity of this catalyst combination under oxidative atmosphere with periodic deep rich operation. The catalytic activity was evaluated using the simulated exhaust gases with periodically fluctuation between oxidative and reductive atmospheres, and it was found that the NO _x reduction activity with this catalyst combination was apparently higher than that of the solely accumulation of these individual activities, which was caused by the additional synergic effect by this combination. The Pd catalyst upstream of the NSR catalyst improved NO _x storage ability by NO₂ formation under oxidative atmosphere. The stored NO _x was reduced to NH₃ on the NSR catalyst, and the generated NH₃ was adsorbed on Cu/ZSM-5 downstream of the NSR catalyst under the reductive atmosphere, and subsequently reacted with NO _x on the Cu/ZSM-5 under the oxidative atmosphere.     

Synthesis and Catalytic Properties of the Electrochemical NO x Reduction System

Catalytic and electrical properties of an electrochemical NO_x reduction system were investigated. This system had a laminated structure composed of BaCo(Al,Ga)₁₁O₁₉-based catalyst layer on a Pt/YSZ/Pt sheet. The stacked catalyst system can directly reduce more than 65% of NO_x to N₂ under an external bias above 2.5 V at 650 °C. In this system, oxygen existing around the catalyst layer was removed by O²⁻ transportation through the YSZ layer.     

Selective Catalytic Reduction of NO by C3H6 over Co/Al2O3 Catalyst with Extremely Low Cobalt Loading

In order to reveal the optimum Co loading, the selective catalytic reduction of NO with C₃H₆ over Co/Al₂O₃ catalyst was studied in a systematic fashion by varying the amount of cobalt oxide. It was found that upon loading a small amount of cobalt oxide (namely 0.5 wt% on a Co metal basis), the combination between Co(II) acetate salt and a high-purity alumina provided an active catalyst in the presence of excess oxygen and water. TPR measurement showed the presence of Co species other than CoAl₂O₄ spinel in the most excellent performance catalyst, from which the active sites should be produced.