Novel Sn–Ce/Al2O3 Catalyst for the Selective Catalytic Reduction of NOx Under Lean Conditions

Effect of additives, Ce and Mn, on the catalytic performance of Sn/Al₂O₃ catalyst prepared by sol–gel method for the selective reduction of NO_x with propene under lean conditions was studied. Sn–Ce/Al₂O₃ catalysts exhibited higher activity than Sn/Al₂O₃ catalyst and the optimum Ce loading is 0.5–1%. The promoting effect of Ce is to enhance the oxidation of NO to NO₂ and facilitate the activation of propene, both of which are important steps for the NO_x reduction. The presence of oxygen contributes to the oxidation of NO and shows a promoting effect.     

Reactivity of surface isocyanate species with NO, O2 and NO+O2 in selective reduction of NOχ over Ag/Al2O3 and Al2O3 catalysts

Reactivity of surface isocyanate (NCO(a)) species with NO, O₂ and NO+O₂ in selective reduction of NOχ over Ag/Al₂O₃ and Al₂O₃ catalysts was studied by a pulse reaction technique and an in situ diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy. The NCO(a) species on Ag/Al₂O₃ reacted with O₂ or NO+O₂ mixture gas to produce N₂ effectively above 200°C, while the reaction of NCO(a) with NO hardly produced N₂ even at 350°C. In the case of Al₂O₃ alone, less N₂ was detected in the reaction of NCO(a) with NO+O₂, indicating that silver plays an important role in the N₂ formation from NCO(a). These behaviors of the reactivity of NCO(a) species with reactant gases were in good agreement with the changes in NCO(a) bands shown by in situ DRIFT measurements. Based on these findings, the role of NCO(a) species in the selective reduction of NOχ on Ag/Al₂O₃ and Al₂O₃ catalysts is discussed. This revised version was published online in July 2006 with corrections to the Cover Date.     

Catalytic Activities of Al2O3-promoted NiSO4/TiO2 for Acid Catalysis

A series of catalysts, NiSO₄/Al₂O₃–TiO₂, for acid catalysis was prepared by the impregnation method, where support, Al₂O₃–TiO₂ was prepared by the coprecipitation method using a mixed aqueous solution of titanium tetrachloride and aluminum nitrate solution followed by adding an aqueous ammonia solution. The addition of nickel sulfate (or Al₂O₃) to TiO₂ shifted the phase transition of TiO₂ from amorphous to anatase to higher temperature because of the interaction between nickel sulfate (or Al₂O₃) and TiO₂. 15-NiSO₄/5-Al₂O₃–TiO₂ containing 15 wt% NiSO₄ and 5 mol% Al₂O₃, and calcined at 400°C exhibited maximum catalytic activities for both reactions, 2-propanol dehydration and cumene dealkylation. The catalytic activities for both reactions were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The charge transfer from Ti atoms to the neighboring Al atoms strengthens the Al–O bond between Al and the surface sulfate species. The addition of Al₂O₃ up to 5 mol% enhanced the acidity, thermal property, and catalytic activities of NiSO₄/Al₂O₃–TiO₂ gradually due to the interaction between Al₂O₃ and TiO₂ and consequent formation of Al–O–Ti bond.     

Influence of Preparation Methods of In2O3/Al2O3 Catalyst on Selective Catalytic Reduction of NO by Propene in the Presence of Oxygen

Selective catalytic reduction of NO with propene was investigated over In₂O₃/Al₂O₃ catalysts prepared by three methods, namely, a single sol-gel (SG), impregnation (IM), and co-precipitation method (CP). The catalysts were characterized by means of BET, XRD, XPS, and TPD. The maximum NO conversion over In₂O₃/Al₂ O₃ prepared by sol-gel method was 95% at 400 °C in the absence of H₂O, and the activity decreased slightly in the presence of H₂O, and it was still 76% even in the presence of H₂O and SO₂. Although the retarding effect of SO₂ on the activity was observed for the three catalysts, In₂O₃/Al₂O₃ (SG) showed relatively high activity. It is found that the high surface area and low average pore diameter are important to the catalytic activity, and the strong interaction between indium and alumina for In₂O₃/Al₂O₃ catalyst prepared by sol-gel method may be the reason of high activity for NO reduction. The reaction and surface studies showed that NO₃⁻ and partially oxidized hydrocarbons (RCOO⁻ species) are mainly intermediates, and the oxidation C₃H₆ to RCOO⁻ species maybe the key reaction process in the SCR of NO with C₃H₆.     

The Effects of Al2O3 Addition and WO3 Modification on Catalytic Activities of NiO/TiO2 for Acid Catalysis

NiO/Al₂O₃–TiO₂/WO₃ catalysts for acid catalysis were prepared by the addition of Al₂O₃ and the modification with WO₃. The strong acid sites were formed through the bonding between dispersed WO₃ and TiO₂. The larger the dispersed WO₃ amount, the higher both the acidity and catalytic activity. The addition of Al₂O₃ up to 5 mol% enhanced acidity and catalytic activity of NiO/Al₂O₃–TiO₂/WO₃ gradually due to the interaction between Al₂O₃ and TiO₂ and consequent formation of Al–O–Ti bond. The presence of NiO may attract reactants and enhance the local concentration of reactants near acid sites and consequently increase catalytic activity.     

Steam effect on NO x reduction over lean NO x trap Pt–BaO/Al2O3 model catalyst

The effect of steam on NO _x reduction over lean NO _x trap (LNT) Pt–Ba/Al₂O₃ and Pt/Al₂O₃ model catalysts was investigated with reaction protocols of rich steady-state followed by lean–rich cyclic operations using CO and C₃H₈ as reductants, respectively. Compared to dry atmosphere, steam promoted NO _x reduction; however, under rich conditions the primary reduction product was NH₃. The results of NO _x reduction and NH₃ selectivity versus temperature, combined with temperature programmed reduction of stored NO _x over Pt–BaO/Al₂O₃ suggest that steam causes NH₃ formation over Pt sites via reduction of NO _x by hydrogen that is generated via water gas shift for CO/steam, or via steam reforming for C₃H₈/steam. During the rich mode of lean–rich cyclic operation with lean–rich duration ratio of 60 /20 s, not only the feed NO, but also the stored NO _x contributed to NH₃ formation. The NH₃ formed under these conditions could be effectively trapped by a downstream bed of Co²⁺ exchanged Beta zeolite. When the cyclic operation was switched into lean mode at T < 450 °C, the trapped ammonia in turn participated in additional NO _x reduction, leading to improved NO _x storage efficiency.     

Combined XPS and TPR study of sulfur removal from a Pt/BaO/Al2O3 NO x storage reduction catalyst

Pt/Al₂O₃ and Pt/BaO/Al₂O₃ catalysts (1 wt% Pt, 10 wt%BaO) were sulfated under conditions simulating a real NSR catalyst operation. Comparative TPR and XPS studies of sulfur removal from Pt/Al₂O₃ and Pt/BaO/Al₂O₃ catalysts indicate that the sulfur removal from Al₂O₃ surface precedes reductive decomposition of BaSO₄ (250–400 °C). Barium sulfate decomposition started with further increase in desulfation temperature at the point of surface atomic ratio Ba:S = 1 (~450^o). Simultaneously, an intensive formation of sulfide species on the catalyst surface was observed. Thermodynamic analysis of the desulfation process allows us to hypothesize that barium sulfide formation may hinder sulfur removal under reducing conditions.     

Promoting effect of propane traces on the activity of Pt/γ-Al2O3 and Pt–Sn/γ–Al2O3 catalysts in CH4–SO2–O2 reactions

A strong promoting effect of the presence of C₃H₈ or C₃H₆ was determined for the CH₄–SO₂–O₂ reaction, over pre-sulfated 1%Pt/γ–Al₂O₃ and pre-sulfated 1%Pt–2%Sn/γ–Al₂O₃ catalysts. These results suggest that over 1%Pt–2%Sn/γ–Al₂O₃ catalysts, small amounts of propane or propylene in the gas feed may eliminate methane emissions at low temperatures from lean-burn NGV exhausts.     

The effect of Pd/Al2O3 pretreatment on catalytic activity in cyclopentane/deuterium exchange

Big variations in overall activity and product selectivity in the cyclopentane/deuterium exchange reaction were found in effect of various pretreatments of two chlorine‐free Pd/γ‐Al₂O₃ catalysts. The most important changes are observed when severely prereduced (at 600 °C) Pd/Al₂O₃ catalysts have been reoxidised and mildly rereduced: the multiple type of exchange, typical of mildly pretreated Pd catalysts, is replaced by a stepwise mode, and a big increase in catalytic activity occurs. At this state, the Pd/γ‐Al₂O₃ catalysts retain some water (as surface hydroxyls) generated by reoxidation and mild reduction. Deuterium spillover from Pd onto alumina and changes in acidity of alumina are invoked to rationalize the kinetic results. Changes in the state of Pd after various pretreatments, as probed by temperature‐programmed hydride decomposition, can hardly be correlated with changes in the catalytic behaviour in the exchange reaction. This revised version was published online in August 2006 with corrections to the Cover Date.     

NO x uptake mechanism on Pt/BaO/Al2O3 catalysts

The NO _x adsorption mechanism on Pt/BaO/Al₂O₃ catalysts was investigated by performing NO _x storage/reduction cycles, NO₂ adsorption and NO + O₂ adsorption on 2%Pt/(x)BaO/Al₂O₃ (x = 2, 8, and 20 wt%) catalysts. NO _x uptake profiles on 2%\Pt/20%BaO/Al₂O₃ at 523 K show complete uptake behavior for almost 5 min, and then the NO _x level starts gradually increasing with time and it reaches 75% of the inlet NO _x concentration after 30 min time-on-stream. Although this catalyst shows fairly high NO _x conversion at 523 K, only ~2.4 wt% out of 20 wt% BaO is converted to Ba(NO₃)₂. Adsorption studies by using NO₂ and NO + O₂ suggest two different NO _x adsorption mechanisms. The NO₂ uptake profile on 2%Pt/20%BaO/Al₂O₃ shows the absence of a complete NO _x uptake period at the beginning of adsorption and the overall NO _x uptake is controlled by the gas–solid equilibrium between NO₂ and BaO/Ba(NO₃)₂ phase. When we use NO + O₂, complete initial NO _x uptake occurs and the time it takes to convert ~4% of BaO to Ba(NO₃)₂ is independent of the NO concentration. These NO _x uptake characteristics suggest that the NO + O₂ reaction on the surface of Pt particles produces NO₂ that is subsequently transferred to the neighboring BaO phase by spill over. At the beginning of the NO _x uptake, this spill-over process is very fast and so it is able to provide complete NO _x storage. However, the NO _x uptake by this mechanism slows down as BaO in the vicinity of Pt particles are converted to Ba(NO₃)₂. The formation of Ba(NO₃)₂ around the Pt particles results in the development of a diffusion barrier for NO₂, and increases the probability of NO₂ desorption and consequently, the beginning of NO _x slip. As NO _x uptake by NO₂ spill-over mechanism slows down due to the diffusion barrier formation, the rate and extent of NO₂ uptake are determined by the diffusion rate of nitrate ions into the BaO bulk, which, in turn, is determined by the gas phase NO₂ concentration.     

Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Influence of low concentration of SO2 for selective reduction of NO by C3H8 in lean-exhaust conditions on the activity of Ag/Al2O3 catalyst

The effect of SO₂ for the selective reduction of NO by C₃H₈ on Ag/Al₂O₃ was investigated in the presence of excess oxygen and water vapor. The NO_x conversion decreased permanently even in the presence of a low concentration of SO₂ (0.5–10 ppm) at <773 K. The increase in SO₂ concentration resulted in a large decrease in NO_x conversion at 773 K. However, when the reaction temperature was more than 823 K, the activity of Ag/Al₂O₃ remained constant even in the presence of 10 ppm of SO₂. The sulfate species formed on the used Ag/Al₂O₃ were characterized by a temperature programmed desorption method. The sulfated species formed on silver should mainly decrease the deNO_x activity on the Ag/Al₂O₃. The sulfated Ag/Al₂O₃ was appreciably regenerated by thermal treatment in the deNO_x feed at 873 K. The moderate activity remains at 773 K in the presence of 1 ppm SO₂ for long time by the heat treatment at every 20 h intervals.     

Effect of Pt Incorporation into Ni/ZrO2–SO 4 = /Al2O3 Catalyst for n-Butane Isomerization

Three Ni/ZrO₂–SO₄⁼/Al₂O₃ catalysts with different concentrations of platinum (0.2, 0.3 and 0.4 wt%) were prepare and tested for n-butane isomerization reaction at 338 K, in absence and in presence of hydrogen. The results shown that, at low temperature, platinum contributes to the olefin or butyl ion formation and the reaction follows a bimolecular pathway. However, when the reaction occurs in the presence of hydrogen, the formation of butyl ions is inhibited. The main feature of platinum addition is the stabilization of the catalytic activity, which is indicated by the slow deactivation constants compared to that of the unpromoted catalyst.     

Catalytic Conversion of NO and C3H6 in Exhaust Gases Over Silver Catalysts Under Stoichiometric or Excess Oxygen

The role of Ag in simultaneously catalyzing NO reduction and C₃H₆ oxidation was shown to be strongly dependent on the redox properties of its local environment. Under an atmosphere of 1,000 ppm NO, 3,000 ppm C₃H₆, and 1% O₂ and a GHSV of 30,000 h⁻¹, a perovskite La_0.88Ag_0.12FeO₃ prepared by reactive grinding is active giving a complete NO conversion and 92% C₃H₆ conversion at 500 °C. These values are much higher than the NO conversion of 55% and C₃H₆ conversion of 45% obtained over a 3 wt.% Ag/Al₂O₃ catalyst under the same conditions. Under an excess of oxygen (10% O₂) a good SCR performance with a plateau of N₂ yield above 97% over a wide temperature window of 350–500 °C along with C₃H₆ conversion of 90% at 500 °C was observed over Ag/Al₂O₃, while minor N₂ yields (∼10% at 250–350 °C) and high C₃H₆ conversions (reaching ∼100% at 450 °C) were obtained over La_0.88Ag_0.12FeO₃. Abundant molecular oxygen is desorbed from Ag substituted perovskite after 10% O₂ adsorption as verified by O₂- temperature programmed desorption (TPD). This reflects the strongly oxidative properties of La_0.88Ag_0.12FeO₃, which lead to a satisfactory NO reduction at 1% O₂ due to the ease of nitrate formation but to a significant C₃H₆ combustion above that value. The formation of nitrate species over the less oxidizing Ag/Al₂O₃ was accelerated under an excess of oxygen resulting in an excellent lean NO reduction behavior. The redox properties of silver catalysts could be adjusted via mixing perovskite with alumina for an optimal elimination of both NO and C₃H₆ over the whole range of oxygen concentration between 0 to 10%.     

Sulfur deactivation and regeneration of Pt/BaO/Al2O3 and Pt/SrO/Al2O3 NO x storage catalysts

Transient experiments were performed to study sulfur deactivation and regeneration of Pt/BaO/Al₂O₃ and Pt/SrO/Al₂O₃ NO _x storage catalysts. It was found that the strontium-based catalysts are more easily regenerated than the barium-based catalysts and that a higher fraction of the NO _x storage sites are regenerated when H₂ is used in combination with CO₂ compared to H₂ only.     

Effects of oxidation and redox-properties on the selectivity of heat-treated Ag/Al2O3 catalysts for HC-SCR of NOx

Ag/Al₂O₃ catalysts (2 wt% Ag) have been prepared and calcined at different temperatures to render catalysts with different silver particle size or silver configuration. The differences in activity and selectivity of these catalysts are related to the activity for oxidation of NO and hydrocarbons, the NO_x storage properties, and to the oxidation state of silver.     

Catalytic Properties of Cr2O3 Doped with MgO Supported on MgF2 and Al2O3

Catalytic properties of Cr₂O₃ supported on MgF₂ or Al₂O₃ have been modified by magnesium oxide. The catalysts have been obtained by the co-impregnation method and characterised by: BET, XRD and TPR. As follows from the results, the oxides supported on magnesium fluorine react with each other already at 400 °C, leading to formation of an amorphous spinel-like phase. On the Al₂O₃ support such an MgCr₂O₄ spinel has appeared at much higher temperatures. The addition of magnesium oxide has a significant effect on the activity and selectivity of the catalysts studied in the CO oxidation reaction at room temperature and in the reaction of cyclohexane dehydrogenation. The magnesium–chromium catalysts supported on MgF₂ have been found to show much higher activity and selectivity than the analogous systems supported on Al₂O₃.     

Explosive synthesis of ultrafine Al2O3 and effect of temperature of explosion

Synthesis of ultrafine Al₂O₃ is considered. An X-ray phase analysis indicates that ultrafine γ-Al₂O₃, (θ + α)-Al₂O₃, and α-Al₂O₃ are synthesized by explosion of water-gel explosives with a zero oxygen balance, prepared by mixing aluminum nitrate, RDX, and carbamide. All granules of ultrafine Al₂O₃ are spherical and homogeneous, and the granule size varies from 10 to 30 nm. The average crystal sizes of ultrafine Al₂O₃ are calculated by the Scherrer equation. The temperatures of explosion of water-gel explosives are found by a simplified approach. A comparison indicates that the higher the temperature of explosion, the greater the average nanocrystal size. __________ Translated from Fizika Goreniya i Vzryva, Vol. 42, No. 5, pp. 127–131, September–October, 2006.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Effects of MgO promoter on properties of Ni/Al2O3 catalysts for partial oxidation of methane to syngas

The effects of MgO promoter on the physicochemical properties and catalytic performance of Ni/Al₂O₃ catalysts for the partial oxidation of methane to syngas were studied by means of BET, XRD, H₂-TPR, TEM and performance evaluation. It was found that the MgO promoter benefited from the uniformity of nickel species in the catalysts, inhibited the formation of NiAl₂O₄ spinel and improved the interaction between nickel species and support. These results were related to the formation of NiO-MgO solid solution and MgAl₂O₄ spinel. Moreover, for the catalysts with a proper amount of MgO promoter, the nickel dispersiveness was enhanced, therefore making their catalytic performance in methane partial oxidation improved. However, the excessive MgO promoter exerted a negative effect on the catalytic performance. Meanwhile, the basicity of MgO promoted the reversed water-gas shift reaction, which led to an increase in CO selectivity and a decrease in H₂ selectivity. The suitable content of MgO promoter in Ni/Al₂O₃ catalyst was ∼7 wt-%. Translated from Journal of Fuel Chemistry and Technology, 2006, 34(4): 450–455 [译自: 燃料化学学报]