High rate anaerobic thermophilic technologies for distillery wastewater treatment.

In this paper, performance of two high rate technologies, upflow anaerobic fixed-film reactor and fluidized bed laboratory-scale, treating distillery wastewater (wine vinasses) at anaerobic thermophilic conditions have been compared. The results obtained show that the stationary packed bed, with a corrugated plastic support, operated under stable conditions at organic loading rates (OLR0) around 20 kgCOD/m3/d, gives maximal total CODr of 76% at OLR0 of 6.29 kgCOD/m3/d; the fluidized bed reactor, operated on open pore sintered-glass media, gives total CODr of 96% at OLR0 of 5.88 kgCOD/m3/d. The anaerobic fluidized bed technology is more effective than the upflow anaerobic fixed-film technology due, fundamentally, to this technology favouring the transport of microbial cells from the bulk to the surface and enhancing the contact between the microorganism-substrate phases, In this sense, the stationary packed bed technology is adequate for the treatment of easily biodegradable wastewater, or for the cases where elevated percentages of CODr removal are not required, while the fluidized bed technology is especially suitable for treatment of hazardous wastes with recalcitrant compositions.     

The efficacy of ozone as a pre- and post-treatment option for UASB-treated food processing wastewaters.

The efficiency of ozone as a pre- and post-treatment to UASB treatment was investigated, followed by a study into UASB reactor performance with ozonated wastewater as substrate. Combinations of pre- and/or post-ozonation with UASB treatment gave better results than ozonation or UASB alone and COD reductions of 53.0-98.9% were achieved for treatment of canning and winery wastewaters. A UASB reactor was fed with pre-ozonated cannery wastewater for over 70 d. COD removal improved from between 58.8 and 64.4% to between 85.3 and 91.8% after pre-ozonated substrate feed commenced. Subsequent increases in organic loading rate (OLR) from 2.4 to 3.4 kgCOD m(-3) x d(-1) did not affect reactor performance. By including a final post-ozonation treatment to this UASB effluent a total COD reduction of 99.2% was achieved.     

Development of an ecologically sustainable wastewater treatment system

The present study aimed mainly for the development of a wastewater treatment system incorporating enhanced primary treatment, anaerobic digestion of coagulated organics, biofilm aerobic process for the removal of soluble organics and disinfection of treated water. An attempt was also made to study the reuse potential of treated water for irrigation and use of digested sludge as soil conditioner by growing marigold plants. Ferric chloride dose of 30 mg/l was found to be the optimum dose for enhanced primary treatment with removals of COD and BOD to the extent of 60% and 77%, respectively. Efficient anaerobic digestion of ferric coagulated sludge was performed at 7 days hydraulic retention time (HRT). Upflow aerobic fixed film reactor (UAFFR) was very efficient in removals of COD/BOD in the organic loading rate (OLR) range of 0.25 to 3 kg COD/m(3)/day with COD and BOD removals in the range 65-90 and 82-96, respectively. Photo-oxidation followed by disinfection saved 50% of chlorine dose required for disinfection of treated effluent and treated water was found to be suitable for irrigation. The result also indicated that anaerobically digested sludge may be an excellent soil conditioner. From the results of this study, it is possible to conclude that the developed wastewater treatment system is an attractive ecologically sustainable alternative for sewage treatment from institutional/industrial/residential campuses.     

Enhanced primary treatment of concentrated black water and kitchen residues within DESAR concept using two types of anaerobic digesters.

Anaerobic digestion of concentrated domestic wastewater streams--black or brown water, and solid fraction of kitchen waste is considered as a core technology in a source separation based sanitation concept (DESAR--decentralised sanitation and reuse). A simple anaerobic digester can be implemented for an enhanced primary treatment or, in some situations, as a main treatment. Two reactor configurations were extensively studied; accumulation system (AC) and UASB septic tank at 15, 20 and 25 degrees C. Due to long retention times in an AC reactor, far stabilisation of treated medium can be accomplished with methanisation up to 60%. The AC systems are the most suitable to apply when the volume of waste to be treated is minimal and when a direct reuse of a treated medium in agriculture is possible. Digested effluent contains both liquid and solids. In a UASB septic tank, efficient separation of solids and liquid is accomplished. The total COD removal was above 80% at 25 degrees C. The effluent contains COD and nutrients, mainly in a soluble form. The frequency of excess sludge removal is low and sludge is well stabilised due to a long accumulation time.     

Treatment of organic synthesis wastewater using anaerobic packed bed and aerobic suspended growth bioreactors.

The performance of an anaerobic mesophilic packed bed reactor, with a mixture of GAC and tezontle, followed by an aerobic suspended growth system was studied for the treatment of organic chemical wastewater with a high COD concentration (22-29 g/L). The testing of the anaerobic-aerobic system was conducted in an experimental set-up for almost 2.5 years. Different operational conditions were evaluated. The anaerobic reactor showed performance stability and COD removals higher than 80% were obtained with loads up to 16.6 kg x m(-3) x d(-1). The acclimation of the aerobic biomass to the substrate in the anaerobic effluent was very quick and COD removals higher than 94% were obtained even at high organic loads. The combined anaerobic-aerobic system allowed total COD removals higher than 99.5% and the accomplishment of the discharge requirements of 200 mgCOD/L when the anaerobic reactor was operated with loads of 8-11 kg x m(-3)x d(-1) and the aerobic reactor with 0.33 kg x kg(-1) x d(-1), being the total HRT of 4.4. The average TKN removal in the anaerobic-aerobic system was 97%, the average for the anaerobic reactor being 52% and that one for the aerobic system being 94%.     

Application of the IWA anaerobic digestion model (ADM1) for simulating full-scale anaerobic sewage sludge digestion.

A steady-state implementation of the IWA Anaerobic Digestion Model No. 1 (ADM1) has been applied to the anaerobic digesters in two wastewater treatment plants. The two plants have a wastewater treatment capacity of 76,000 and 820,000 m3/day, respectively, with approximately 12 and 205 dry metric tons sludge fed to digesters per day. The main purpose of this study is to compare the ADM1 model results with full-scale anaerobic digestion performance. For both plants, the prediction of the steady-state ADM1 implementation using the suggested physico-chemical and biochemical parameter values was able to reflect the results from the actual digester operations to a reasonable degree of accuracy on all parameters. The predicted total solids (TS) and volatile solids (VS) concentration in the digested biosolids, as well as the digester volatile solids destruction (VSD), biogas production and biogas yield are within 10% of the actual digester data. This study demonstrated that the ADM1 is a powerful tool for predicting the steady-state behaviour of anaerobic digesters treating sewage sludges. In addition, it showed that the use of a whole wastewater treatment plant simulator for fractionating the digester influent into the ADM1 input parameters was successful.     

Characterization, management and treatment of wastewater from white wine production.

During a 16 months period, the characteristics of the wastewaters generated in a Rias Baixas winery (Spain) producing white wine were determined: The characterization study showed that white wine wastewater had an average CODt and TSS values of 7.3 and 5.2 kg/m3, respectively being the ratio wastewater/wine produced of about 1.6-2.0 L/L and the ratio between load pollution and produced wine of 9.7 kg(CODt)/m3(WINE). A strategy for the management of wastes and wastewaters allowed for an important reduction of a 55% of wastewater generation to be achieved. In order to select a suitable technology for the treatment of wastewaters two configurations were tested at pilot scale: i) An Anaerobic Filter (AF) of 430 L followed by an activated sludge unit of 510 L and: ii) one activated sludge unit of 510 L. The results showed that the anaerobic/aerobic configuration was more flexible as it adapted quickly to the different loads and flows produced during the different phases through the year. Besides it allowed higher COD removals (98.5-99.2%) to be achieved and proved to permit a quicker re-start up after starvation periods.     

Selected experiences in Chile for the application of UASB technology for vinasse treatment.

One of the research areas is the agricultural use of treated wastewaters, because it represents a unique opportunity to solve the problem of water supply for irrigation and at the same time the disposal of treated water. Anaerobic digestion appears as an interesting alternative, since anaerobically treated wastewaters can be used for irrigation purposes. These considerations are applied to the Chilean pisco industry (a traditional alcoholic drink, prepared by distillation of wine made mainly from Muscatel grapes), where high concentrated wastewaters are produced: vinasses originate as a residue from the distillation operation. Two laboratory reactors fed with wine vinasses, a UASB and an EGSB, were used in order to study the anaerobic treatability of the wastewater. Then, a pilot reactor was built (60 m3 UASB digester) and treated water was used to irrigate eucalyptus trees. Finally a 300 m3 reactor, including biogas treatment for its reuse, was developed. Results showed, both at laboratory and full scale, that anaerobic treatment is suitable for pisco's wastewaters, and also that the nutrient content of treated water can be beneficial for plant growth, reducing the need for fertilizers. Another kind of investigation was carried out in order to study the stability of anaerobic granules and how it can be recovered. UASB and EGSB were fed with low, medium and high load wastewaters, in order to evaluate possible fluctuations in the productive process. From these results, it was possible to propose and to apply recovery techniques to the digesters when they are destabilized.     

Comparing the performance of UASB and GRABBR treating low strength wastewaters

Anaerobic technologies have proved successful in the treatment of various high strength wastewaters with perceptible advantages over aerobic systems. The applicability of anaerobic processes to treat low strength wastewaters has been increasing with the evolution of high-rate reactors capable of achieving high sludge retention time (SRT) when operating at low HRT. However, the performance of these systems can be affected by high variations in flow and wastewater composition. This paper reports on the comparative study carried out with two such high rate reactors systems to evaluate their performances when used for the treatment of low strength wastewaters at high hydraulic rates. One of the two systems is the most commonly used upflow anaerobic sludge blanket (UASB) reactor in which all reactions occur within a single vessel. The other is the granular bed baffled reactor (GRABBR) that encourages different stages of anaerobic digestion in separate vessels longitudinally across the reactor. The reactors, with equal capacity of 10 litres, were subjected to increasing organic loading rates (OLRs) and hydraulic retention times (HRTs) of up to 60 kg COD m(-3) d(-1) and 1 h respectively. Results show that the GRABBR has greater processes stability at relatively low HRTs, whilst the UASB seems to be better equipped to cope with organic overloads or shockloads. The study also shows that the GRABBR enables the harvesting of biogas with greater energetic value and hence greater re-use potential than the UASB. Biogas of up to 86% methane content is obtainable with GRABBR treating low strength wastewaters.     

Comparison of different conditions, substrates and operation modes by dynamic simulation of a full-scale anaerobic SBR plant

Simulation studies for a full-scale anaerobic unit of a wastewater treatment plant (WWTP) were performed using the anaerobic digestion model no. 1 (ADM1). The anaerobic full-scale plant consists of one mesophilic and one thermophilic digester, operated in an anaerobic sequential batch reactor (ASBR) mode, and sludge enrichment reactors (SER) for each digester. The digesters are fed with a mixture of vegetable waste and process wastewater from the food factory. Characteristics such as COD(total), N(total) and NH(4)-N concentrations in the influent and effluent of the digester and SERs were measured and used for input fractionation. Parameters such as level, pH, biogas amount and composition in the digester were measured online and used for calibration. For simulation studies, different temperatures and operation modes with varying chemical oxygen demand (COD) input loads corresponding to feedstocks such as fruits, vegetables and grain were analysed and compared. Higher gas production and digestion efficiency in the thermophilic reactor and in shorter cycles were found and confirmed at full scale. Serial operation mode increased the gas production, but pH inhibition occurred earlier. Feeding only biosolids into digester I and the effluent of digester I together with process water into digester II further improved gas production in serial operation mode.     

Re-use of winery wastewaters for biological nutrient removal.

The aim of this study was to evaluate the feasibility of the re-use of the winery wastewater to enhance the biological nutrient removal (BNR) process. In batch experiments it was observed that the addition of winery wastewater mainly enhanced the nitrogen removal process because of the high denitrification potential (DNP), of about 130 mg N/g COD, of the contained substrates. This value is very similar to that obtained by using pure organic substrates such as acetate. The addition of winery wastewater did not significantly affect either phosphorus or COD removal processes. Based on the experimental results obtained, the optimum dosage to remove each mg of N-NO3 was determined, being a value of 6.7 mg COD/mg N-NO3. Because of the good properties of the winery wastewater to enhance the nitrogen removal, the viability of its continuous addition in an activated sludge pilot-scale plant for BNR was studied. Dosing the winery wastewater to the pilot plant a significant increase in the nitrogen removal was detected, from 58 to 75%. The COD removal was slightly increased, from 89 to 95%, and the phosphorus removal remained constant.     

林可霉素高浓度有机废水处理技术

采用厌氧颗粒和好氧活性污泥分别对内循环厌氧反应器(IC)和间歇式活性污泥法(SBR)进行污泥接种培养,研究水解酸化-IC-SBR工艺在林可霉素生产废水处理方面的运行效果。结果表明:在进水COD的质量浓度为6 000~9 000 mg/L,IC和SBR反应器中有机负荷分别为0.82 kg/(kg.d)和0.26 kg/(kg.d)左右的情况下,IC和SBR反应器分别运行60 d和7 d,COD平均去除率分别达到91%和61%,出水COD的质量浓度在300 mg/L以下,达到GB 8978—1996《污水综合排放标准》二级标准。     

Upgrading of Florence wastewater treatment plant: co-digestion and nitrogen autotrophic removal.

In recent years a completely autotrophic nitrogen removal process based on Anammox biomass has been tested in a few European countries in order to treat anaerobic supernatant and to increase the COD/N ratio in municipal wastewater. This work reports experimental results on a possible technical solution to upgrade the S. Colombano treatment plant which treats wastewater from the Florentine urban area. The idea is to use 50% of the volume of the anaerobic digester in order to treat external sewage sludge (as septic tank sludge) together with waste activated sludge and to treat the resulting effluent on a SHARON-ANAMMOX process in order to remove nitrogen from the anaerobic supernatant. Anaerobic co-digestion, tested in a 200 L pilot plant, enables low cost treatment of septic tank sludge and increases biogas production; however, it also increases the nitrogen load re-circulated to the WWTP, where nitrogen removal efficiency is already low (<50%), due to the low COD/N ratio, which limits predenitrification efficiency. Experimental results from a SHARON process tested in a lab-scale pilot plant show that nitrite oxidising bacteria are washed-out and steady nitrite production can be achieved at retention times in the range 1 - 1.5 days, at 35 degrees C. In a lab-scale SBR reactor, coupled with a nitration bioreactor, maximum specific nitrogen removal rate under nitrite-limiting conditions (with doubling time equal to about 26 days at 35 degrees C) was equal to 0.22 kgN/kgSSV/d, about 44 times the rate measured in inoculum Anammox sludge. Finally, a cost analysis of the proposed upgrade is reported.     

Treatment of winery wastewater in a conventional municipal activated sludge process: five years of experience.

A full-scale wastewater treatment plant where municipal and winery wastewaters were co-treated was studied for five years. The experimental results showed that suspended solids, COD, nitrogen and phosphorous were effectively removed both during the treatment of municipal wastewater and the cotreatment of municipal and winery wastewater. The sludge production increase from 4 tons to 5.5 tons per day during the harvesting and wine making period. In any case the specific sludge production was 0.2 kgMLVSS per kgCOD(removed) despite the organic loading increasing. About 70% of the COD was removed through respiration. Also the energy demand increased from 6,000 to 7,000 kWh per day. The estimated costs for the treatment of the winery wastewater was 0.2-0.3 Euros per m3 of treated wastewater. With reference to the process efficiency, the nitrogen removal was just 20%. The co-treatment of municipal and winery wastewater in conventional activated sludge processes can be a feasible solution for the treatment of these streams at relatively low costs.     

Combined biological and physico-chemical treatment of baker's yeast wastewater including removal of coloured and recalcitrant to biodegradation pollutants.

The UASB reactor (35 degrees C) was quite efficient for removal of bulk COD (62-67%) even for such high strength and recalcitrant wastewater as the cultivation medium from the first separation process of baker'syeasts (the average organic loading rates varied from 3.7 to 10.3 g COD/l/d). The aerobic-anoxic biofilter (20 degrees C) can be used for removal of remaining BOD and ammonia from strong nitrogenous anaerobic effluents; however, it suffered from COD-deficiency to fulfil denitrification requirements. To balance the COD/N ratio, some bypass of raw wastewater should be added to the biofilter feed. The application of iron chloride coagulation for post-treatment of aerobic effluents may fulfil the discharge limits (even for colour mainly exerted by hardly biodegradable melanoidins) under iron concentrations around 200 mg/l.     

Winery wastewater treatment by constructed wetlands and the use of treated wastewater for cash crop production.

A 45 m long, 4 m wide and 1 m deep wetland was constructed at Goudini in 2002 to treat distillery and winery effluent. After the plants were fully established, the wastewater with an average chemical oxygen demand (COD) of 14,000 mg/l was introduced to the wetland system at a rate of 4,050 litres per day. After treatment, wastewater at the outlet had an average COD of 500 mg/l, indicating more than 90% COD removal. After treatment, the wastewater was used to irrigate cash crops as part of poverty alleviation for farm workers. The experiment consisted of four treatment: clean irrigation water with fertilizer applied (B1); clean irrigation water without fertilizer applied (B2); wastewater irrigation with fertilizer applied (B3); and wastewater irrigation without fertilizer applied (B4). These were replicated seven times. Cabbage was cultivated as a cash crop. The results indicated that cabbage could be irrigated with winery wastewater treated by wetlands. The study found that there was significant difference between treatments that were fertilized compared with those that were not fertilized. The results indicated that wastewater irrigation improved the nutritional status of the soil.     

Study of the biological N removal over nitrite in a physico-chemical-biological treatment of digested pig manure in a SBR.

SBR technology is used to treat the supernatant from mesophilic anaerobic digestion of piggery wastewater. The novelty of the treatment consists in the use of a final coagulation/flocculation step inside the SBR cycle to reach the legal COD effluent standard. The pH changes introduced by the use of FeCl(3) do not affect the nitrifying activity. The SBR treatment includes a strategy to the control of oxygen supply and ammonia concentrations inside the digester to favor the biological nitrogen removal over nitrite, which makes the process more economical. The influence of several of these parameters on the AOB biomass activity is studied in this paper.     

Anaerobic treatment of a medium strength industrial wastewater at low-temperature and short hydraulic retention time: a pilot-scale experience

The aim of this work was to evaluate the performance of a pilot-scale upflow anaerobic sludge blanket (UASB) reactor during the treatment of cereal-processing industry wastewater under low-temperature conditions (17 degrees C) for more than 300 days. The applied organic loading rate (OLR(appl)) was gradually increased from 4 to 6 and 8 kg COD(sol)/m3d by increasing the influent soluble chemical oxygen demand (COD(sol)), while keeping the hydraulic retention time constant (5.2 h). The removal efficiency was high (82 to 92%) and slightly decreased after increasing the influent COD(sol) and the OLR(appl). The highest removed organic loading rate (OLR(rem)) was reached when the UASB reactor was operated at 8 kg COD(sol)/m3d and it was two times higher than that obtained for an OLR(appl) of 4 kg COD(sol)/m3d. Some disturbances were observed during the experimentation. The formation of biogas pockets in the sludge bed significantly complicated the biogas production quantification, but did not affect the reactor performance. The volatile fatty acids in the effluent were low, but increased as the OLR(appl) increased, which caused an increment of the effluent COD(sol). Anaerobic treatment at low temperature was a good option for the biological pre-treatment of cereal processing industry wastewater.     

Anaerobic reactor/high rate pond combined technology for sewage treatment in the Mediterranean area.

Two high-rate, anaerobic/aerobic units were used to treat the sewage of the Institut Agronomique st Vétérinaire Hassan II (Morocco) campus in a 1,100 m2-plant designed for 1,500 e.p. and receiving 63 m3 per day. The anaerobic pre-treatment consisted of a two-step up-flow anaerobic reactor (TSUAR) comprising two reactors and one external settler all in series. The aerobic line, or post-treatment, consisted of a high-rate algal pond (HRAP) and one maturation pond in series. The system totalized a hydraulic retention time (HRT) of 9 days. A gravel filter (GF) was constructed behind the TSUAR to trap low-density particles. The TSUAR removed 80% of COD and 90% of SS within 48 h. Solids retention time in the reactors averaged 32 d with a specific sludge production of 0.28 g SS g(-1) COD removed. Almost 93% of the sludge evacuated from the settler was stabilized. Specific biogas production from both reactors was 0.25m3 kg(-1) COD removed. Used in this configuration, the HRAP lost its BOD removal activity and increased its nutrients and pathogens removal capabilities (tertiary treatment). Results showed that 85% of total nitrogen and 48% of total phosphorus were removed by the HRAP. Land area requirement of this combination was less than 1 m2 per capita and filtered final effluent was of excellent quality (COD, 82 mg/l; TKN, 8.3 mg/l; total P, 2.7 mg/l, faecal coliforms, 2.4 10(3)/100 ml and zero helminths eggs).     

Combined biological and physico-chemical treatment of baker's yeast wastewater.

The UASB reactor (35 degrees C) was quite efficient for removal of bulk COD (52-74%) from the raw and diluted cultivation medium from the first separation process of baker's yeasts (the average organic loading rates varied in the range 3.7-16 g COD/I/d). The aerobic-anoxic biofilter (19-23 degrees C) can be used for removal of remaining BOD and ammonia from anaerobic effluents; however, it had insufficient COD to fulfil the denitrification requirements. To balance COD/N ratio, some bypass of raw wastewater (approximately 10%) should be added to the biofilter feed. The application of iron (III)-, aluminium- or calcium-induced coagulation for post-treatment of aerobic effluents can fulfil the limits for discharge to sewerage (even for colour mainly exerted by hardly biodegradable melanoidins), however, the required amounts of coagulants were relatively high.