Three‐Phase Nitrobenzene Hydrogenation over Supported Glass Fiber Catalysts: Reaction Kinetics Study

The catalytic properties of Pd and Pt supported on woven glass fibers (GF) were investigated in the three‐phase hydrogenation of nitrobenzene (NB). Over all catalysts, a 100 % yield of aniline was attained. The catalytic activity for the best catalysts was two times higher than the activity of commercial Pt/C catalyst traditionally used for liquid–phase hydrogenation. The intrinsic reaction kinetics were studied and a reaction scheme is suggested. The direct formation of aniline from NB was observed over Pd/GF with traces of intermediates. Four intermediate products were detected during aniline formation over Pt/GF: nitrosobenzene, phenylhydroxylamine, azoxybenzene, and azobenzene. The Eley‐Rideal kinetic model fits the experimental data well. The parameters of the model were determined as a function of initial NB concentration and hydrogen pressure. Pt and Pd supported on GF in woven fabrics are suggested as suitable materials for reactors with a structured catalytic bed in multi‐phase reactor performance.     

Development of High-Efficiency,Magnetically Separable Palladium-Decorated Manganese-Ferrite Catalyst for Nitrobenzene Hydrogenation

Aniline (AN) is one of the most important compounds in the chemical industry and is prepared by the catalytic hydrogenation of nitrobenzene (NB). The development of novel, multifunctional catalysts which are easily recoverable from the reaction mixture is, therefore, of paramount importance. Compared to conventional filtration, magnetic separation is favored because it is cheaper and more facile. For satisfying these requirements, we developed manganese ferrite (MnFe₂O₄)–supported, magnetically separable palladium catalysts with high catalytic activity in the hydrogenation of nitrobenzene to aniline. In addition to high NB conversion and AN yield, remarkable aniline selectivity (above 96 n/n%) was achieved. Surprisingly, the magnetic support alone also shows moderate catalytic activity even without noble metals, and thus, up to 94 n/n% nitrobenzene conversion, along with 47 n/n% aniline yield, are attainable. After adding palladium nanoparticles to the support, the combined catalytic activity of the two nanomaterials yielded a fast, efficient, and highly selective catalyst. During the test of the Pd/MnFe₂O₄ catalyst in NB hydrogenation, no by-products were detected, and consequently, above 96 n/n% aniline yield and 96 n/n% selectivity were achieved. The activity of the Pd/MnFe₂O₄ catalyst was not particularly sensitive to the hydrogenation temperature, and reuse tests indicate its applicability in at least four cycles without regeneration. The remarkable catalytic activity and other favorable properties can make our catalyst potentially applicable to both NB hydrogenation and other similar or slightly different reactions.     

Selective hydrogenation of citral with transition metal complexes in supercritical carbon dioxide

The activity and selectivity of the transition metal complexes formed from Ru, Rh, Pd and Ni with triphenylphosphine (TPP) have been investigated for hydrogenation of citral in supercritical carbon dioxide (scCO₂). High activities are obtained with Ru/TPP and Pd/TPP catalysts, and the overall activity is in the order of Pd≈Ru > Rh > Ni. The Ru/TPP complex is highly selective to the formation of unsaturated alcohols of geraniol and nerol. In contrast, the Pd/TPP catalyst is more selective to partially saturated aldehydes of citronellal. Furthermore, the influence of several parameters such as CO₂ and H₂ pressures, N₂ pressure and reaction time has been discussed. CO₂ pressure has a significant impact on the product distribution, and the selectivity for geraniol and nerol can be enhanced from 27% to 75% with increasing CO₂ pressure from 6 to 16 MPa, while the selectivity for citronellol decreases from 70% to 20%. Striking changes in the conversion and product distribution in scCO₂ could be interpreted with variations in the phase behavior and the molecular interaction between CO₂ and the substrate in the gas phase and in the liquid phase.     

Selective hydrogenation of (E)-2-hexenal to (E)-2-hexen-1-ol over Co-based bimetallic catalysts

Hydrogenation of (E)-2-hexenal was carried out in a liquid phase using Co-based bimetallic catalysts (M–Co/Al₂O₃, M=Pd, Pt, Ru, Rh, Sn, Fe, or Cu). Pd–Co/Al₂O₃ showed the highest activity among the catalysts tested and catalyzed the hydrogenation of CC bond predominantly to produce hexanal and 1-hexanol. Pt–Co/Al₂O₃ was more active than monometallic Co/Al₂O₃ for the hydrogenation of CO bond. The excellent result, 92% selectivity to (E)-2-hexen-1-ol formation at 90% conversion, was obtained by the hydrogenation over Pt–Co/Al₂O₃ bimetallic catalyst. No improved activities were observed for the other bimetallic catalysts.     

Platinum group metals as catalysts in enantioselective 1-phenylpropane-1,2-dione hydrogenation

Different γ-Al₂O₃ supported Ir, Pd, Ru, Rh and Pt catalysts were tested in enantioselective 1-phenylpropane-1,2-dione hydrogenation using cinchona alkaloid modifiers. Activity and enantioselectivity over Ir and Ru catalysts were low. Pd catalyst was active in the hydrogenation of 1-phenylpropane-1,2-dione, however, the enantioselectivity over this catalyst was almost negligible. Over Pd hydrogenation proceeded mainly via hydrogenation of the C₁O₁ carbonyl group, which is attached to the phenyl ring. Hydrogenation over Pd did not proceed in the second hydrogenation step via an enol form as found for ethyl pyruvate hydrogenation over Pd. The structure-selectivity relationship and solvent effects are similar over Pt and Rh in the first hydrogenation step. However, in the second hydrogenation step of hydroxyketones to diols large mechanistical differences between Pt and Rh were observed. Although the activity over Rh catalysts was lower than over Pt after optimization the best result obtained with Rh/γ-Al₂O₃ (5754 Lancaster) was 60% ee in toluene at maximum yield of 28%, which makes Rh a promising metal for enantioselective hydrogenation.     

Production of hydrogen for fuel cells by steam reforming of ethanol over supported noble metal catalysts

The catalytic performance of supported noble metal catalysts for the steam reforming (SR) of ethanol has been investigated in the temperature range of 600–850 °C with respect to the nature of the active metallic phase (Rh, Ru, Pt, Pd), the nature of the support (Al₂O₃, MgO, TiO₂) and the metal loading (0–5 wt.%). It is found that for low-loaded catalysts, Rh is significantly more active and selective toward hydrogen formation compared to Ru, Pt and Pd, which show a similar behavior. The catalytic performance of Rh and, particularly, Ru is significantly improved with increasing metal loading, leading to higher ethanol conversions and hydrogen selectivities at given reaction temperatures. The catalytic activity and selectivity of high-loaded Ru catalysts is comparable to that of Rh and, therefore, ruthenium was further investigated as a less costly alternative. It was found that, under certain reaction conditions, the 5% Ru/Al₂O₃ catalyst is able to completely convert ethanol with selectivities toward hydrogen above 95%, the only byproduct being methane. Long-term tests conducted under severe conditions showed that the catalyst is acceptably stable and could be a good candidate for the production of hydrogen by steam reforming of ethanol for fuel cell applications.     

Competitive Hydrogenation of Alkyl‐Substituted Arenes by Transition‐Metal Nanoparticles: Correlation with the Alkyl‐Steric Effect

The influence of substituents on rate constants of the hydrogenation of monoalkylbenzenes by transition metal nanoparticles or by classical heterogeneous catalysts can be rationalized in terms of the Taft rule. A series of the initial reaction rate constants obtained from various competitive toluene/benzene and toluene/monoalkylbenzene hydrogenation experiments catalyzed by transition‐metal nanoparticles prepared in the presence of imidazolium ionic liquids or surfactants [Ir(0), Rh(0) and Ru(0)] or by classical heterogeneous catalysts (PtO₂, Rh/C, Rh/Al₂O₃, Ru/C, Ru/Al₂O₃ and Pd/C) have been correlated with the Taft equation . Satisfactory correlation coefficients (r) (between 0.96 and 0.99) and positive slopes (ρ) between 0.38 and 0.83 have been obtained. The results clearly show that the reaction constants for the alkyl‐substituents can be expressed by steric factors and are independent of any other non‐steric factors. It is suggested that bulky alkylbenzene substituents, for both transition metal nanoparticles and classical heterogeneous hydrogenation reactions, lower the overall hydrogenation rate, implying a more disturbed transition state compared to the initial state of the hydrogenation (in terms of the Horiuti–Polanyi mechanism). This competitive method is suitable for the estimation of the constant selectivity for couples of alkylbenzenes in which the difference in hydrogenation rates are very high and experimentally difficult to measure and also useful for the design of more selective “nano” and classical catalysts for hydrogenation reactions.     

Activity and Selectivity Control in Reductive Amination of Butyraldehyde over Noble Metal Catalysts

Approaches to control selectivity and activity in the catalytic reductive amination of butyraldehyde with ammonia over carbon supported noble metal catalysts (Ru, Rh, Pd, and Pt) were explored. Detailed analysis of the reaction network shows that the Schiff base N-[butylidene]butan-1-amine is the most prominent initial product and, only after nearly all butyraldehyde had been converted to N-[butylidene]butan-1-amine, amines are detected in the product mixture. From this intermediate, good hydrogenolysis catalysts (Ru, Rh) produce mostly butylamine, while catalysts less active in hydrogenolysis (Pd, Pt) lead to the hydrogenation of N-[butylidene]butan-1-amine to mostly dibutylamine.     

Precious metal catalysts in the clean-up of biomass gasification gas Part 1: Monometallic catalysts and their impact on gasification gas composition

The performance of Rh, Ru, Pt, and Pd on modified commercial zirconia support (m-ZrO₂) was compared to a benchmark Ni/m-ZrO₂ catalyst in the presence of H₂S in the clean-up of gasification gas from tar, methane, and ammonia. The aim was to produce ultra clean gas applicable for liquid biofuel production. In general, the activity towards the decomposition decreased in the order of aromatic hydrocarbons, ethylene > methane > ammonia. Hydrocarbon decomposition on m-ZrO₂ supported Rh, Ni, and Ru catalysts mainly occurred at 800-900 °C through reforming and/or dealkylation reactions. Aromatic hydrocarbon decomposition reactions proceeded on Pt/m-ZrO₂ and Pd/m-ZrO₂ via oxidation reactions at temperatures of 600-800 °C, while at 900 °C, the reforming and/or dealkylation reactions were dominating also on Pt/m-ZrO₂ and Pd/m-ZrO₂ catalysts. During longer test runs of ten hours at 800 °C, the activity of the Rh/m-ZrO₂ catalyst declined in the presence of 100 ppm H₂S due to the sulfur poisoning effects, coke formation, and the particle size growth. Although the performance of Rh/m-ZrO₂ declined, it still remained better than Ni/m-ZrO₂ both towards naphthalene and total aromatic hydrocarbon, while only Ni/m-ZrO₂ and Ru/m-ZrO₂ decomposed ammonia in the presence of sulfur. Nevertheless, the most promising catalyst for clean gas production was Rh/m-ZrO₂.     

Preparation of noble metal nanocatalysts and their applications in catalytic partial oxidation of methane

A series of noble metal catalysts (Ru, Rh, Ir, Pt, and Pd) supported on alumina-stabilized magnesia were prepared and employed in partial oxidation of methane. The prepared catalysts were characterized using BET, SEM, TEM and H₂S chemisorption techniques. The results revealed that the Ru and Rh catalysts had the highest activity in catalytic partial oxidation of methane. Based on the obtained results the following order of activity was observed for different catalysts in partial oxidation of methane: Rh ～ Ru > Ir > Pt > Pd. The obtained results also showed a high catalytic stability without any decrease in methane conversion up to 50 h of reaction.     

Catalytic hydrogenation of linoleic acid over platinum-group metals supported on alumina

Catalytic activity and selectivity for hydrogenation of linoleic acid (cis-9,cis-12 18:2) were studied on Pt, Pd, Ru, and Ir supported on Al₂O₃. Stearic acid (18:0) and 10 different octadecenoic isomers (18:1) in the products could be separated completely by using a new capillary column coated by isocyanopropyl trisilphenylene siloxane for gas-liquid chromatography. The monoenoic acid isomers and dienoic acid isomers in the products on the various catalysts showed different distributions. The catalysts exhibited nearly equal selectivity for stearic acid formation. The 12-position double bond in linoleic acid has higher reactivity than the 9-position double bond in catalytic hydrogenation on platinum-group metal catalysts. In addition to hydrogenation products of linoleic acid, geometrical and positional dienoic acid isomers (trans-9,trans-12; trans-8,cis-12; cis-9,trans-13; trans-9,cis-13; cis-9,trans-12 18:2), due to isomerization of linoleic acid during hydrogenation, were contained in the reaction products. Ru/Al₂O₃ exhibited the highest activity for isomerization of linoleic acid with the noble metal catalysts. Conjugated octadecadienoic acid isomers have been observed in products of the reaction on Pt/Al₂O₃, Ru/Al₂O₃, and Ir/Al₂O₃. Catalytic activities of noble metals for positional and geometric isomerization of linoleic acid during hydrogenation decreased in the sequence of Ru ≥ Pt > Ir » Pd.     

Catalytic Hydroprocessing of p-Cresol: Metal, Solvent and Mass-Transfer Effects

A systematic study of the comparative performances of supported Pt, Pd, Ru and conventional CoMo/Al₂O₃, NiMo/Al₂O₃, NiW/Al₂O₃ catalysts as well as the effects of solvent, H₂ pressure and temperature on the hydroprocessing activity of a representative model bio-oil compound (e.g., p-cresol) is presented. With water as solvent, Pt/C catalyst shows the highest activity and selectivity towards hydrocarbons (toluene and methylcyclohexane), followed by Pt/Al₂O₃, Pd and Ru catalysts. Calculations indicate that the reactions in aqueous phase are hindered by mass-transfer limitations at the investigated conditions. In contrast, with supercritical n-heptane as solvent at identical pressure and temperature, the reactant and H₂ are completely miscible and calculations indicate that mass-transfer limitations are eliminated. All the noble metal catalysts (Pt, Pd and Ru) show nearly total conversion but low selectivity to toluene in supercritical n-heptane. Further, conventional CoMo/Al₂O₃, NiMo/Al₂O₃ and NiW/Al₂O₃ catalysts do not show any hydrodeoxygenation activity in water, but in supercritical n-heptane, CoMo/Al₂O₃ shows the highest activity among the tested conventional catalysts with 97?% selectivity to toluene. Systematic parametric investigations with Pt/C and Pt/Al₂O₃ catalysts indicate that with water as the solvent, the reaction occurs in a liquid phase with low H₂ availability (i.e., low H₂ surface coverage) and toluene formation is favored. In supercritical n-heptane with high H₂ availability (i.e., high H₂ surface coverage), the ring hydrogenation pathway is favored leading to the high selectivity to 4-methylcyclohexanol. In addition to differences in H₂ surface coverage, the starkly different selectivities between the two solvents may also be due to the influence of solvent polarity on p-cresol adsorption characteristics.     

Synergistic bimetallic Ru–Pt catalysts for the low-temperature aqueous phase reforming of ethanol

Aqueous phase reforming (APR) of ethanol has been studied over a series of Ru and Pt catalysts supported on carbon and titania, with different metal loadings and particle sizes. This study proposed that, on both metals, ethanol is first dehydrogenated to acetaldehyde, which subsequently undergoes C C cleavage followed by different paths, depending on the catalyst used. For instance, although monometallic Pt has high selectivity toward H₂ via dehydrogenation, it has a low efficiency for C C cleavage, lowering the overall H₂ yield. Large Ru particles produce CH₄ through methanation, which is undesirable because it consumes H₂. Small Ru particles have lower activity but higher selectivity toward H₂ rather than CH₄. On these small particles, CO blocks low-coordination sites, inhibiting methanation. The combination of the two metals in bimetallic Ru–Pt catalysts results in improved performance, benefiting from the desirable properties of each Ru and Pt, without the negative effects of either. © 2018 American Institute of Chemical Engineers AIChE J, 65: 151–160, 2019     

Synthesis of p‐aminophenol from the hydrogenation of nitrobenzene over metal–solid acid bifunctional catalyst

BACKGROUND: A single‐step conversion of nitrobenzene (NB) to p‐aminophenol (PAP) through catalytic hydrogenation is a widely used synthesis route for PAP. The main shortcoming of this route is the use of sulfuric acid for rearrangement of the phenylhydroxylamine (PHA) intermediate. In this paper, S₂O₈^2?/ZrO₂ (PSZ) solid acid and Pt‐S₂O₈^2?/ZrO₂ (Pt‐PSZ) bifunctional catalysts were prepared for the synthesis of PAP in non‐acid medium. RESULTS: Calcination temperature has a substantial effect on the acidity, structure and activity for PHA rearrangement of PSZ. The highest PAP yield was 33.8% over PSZ calcined at 823 K when the reaction was carried out in water at 423 K. A high PAP yield of 23.9% was achieved by a single‐step reaction of nitrobenzene over Pt‐PSZ bifunctional catalysts. CONCLUSION: PSZ solid acid exhibits high activity for PHA rearrangement. Perfect tetragonal ZrO₂ and much stronger acid sites play important roles in catalytic activity. Inhibiting the hydrogenation activity by reducing the amount of Pt loading on Pt‐PSZ can improve the competition of PHA rearrangement on acid sites with hydrogenation of PHA on metal active sites, resulting in better selectivity to PAP. Copyright © 2008 Society of Chemical Industry     

Synthesis of highly active superacids of SO4/ZrO2 with Ir,Pt, Rh,Ru, Os,and Pd substances for reaction of butane

Highly acidic catalysts stronger than the SO₄/ZrO₂ superacid with an acid strength of Ho –16.04 were obtained by kneading Zr(OH)₄ with ammonium sulfate together with chlorides of Ir, Pt, Rh, Ru, Os, and Pd followed by calcining in air at 600°C, the metal concentration being equivalent to Pt of 7.5 wt% based on the hydroxide. The catalysts with Ir and Pt materials were highest in activity for the skeletal isomerization of butane to isobutane. The present catalysts were not obtained by treating the crystallized oxide, ZrO₂ calcined at 700°C, but the amorphous form followed by calcination to the crystallization.Superacids by metal oxides, VI. For previous publication in this series see ref. [1].     

SiO_2负载高分子钯配合物催化剂的制备及其加氢性能研究

以SiO2为载体,三聚氰胺与甲醛的缩聚物为高分子配体,制备出一类新的SiO2负载含氮杂环的高分子配体配合钯催化剂,并用XPS对其进行了结构表征,结果表明高分子配体与活性中心钯进行了配位作用;并以硝基苯的加氢反应为研究对象,考察了其对硝基苯的催化加氢活性。在复合载体中,较佳的氮含量为1.49%;在氮气保护下,用乙醇还原时制备的催化剂具有较高的催化活性;并考察了反应温度及催化剂用量对反应的影响。在0.3g(0.00523mmolPd/0.1g催化剂)催化剂作用下,1mL硝基苯在乙醇溶剂中于313K的反应温度下,在0.1MPa压力下加氢2h,可使硝基苯的转化率达98%,而产物仅有苯胺。     

Combination of flame synthesis and high-throughput experimentation: The preparation of alumina-supported noble metal particles and their application in the partial oxidation of methane

Mono and multi-noble metal particles on Al₂O₃ were prepared in one step by flame spray pyrolysis (FSP) of the corresponding noble metal precursors dissolved in methanol and acetic acid (v/v 1:1) or xylene. The noble metal loading of the catalysts was close to the theoretical composition as determined by WD-XRF and LA-ICP-MS. The preparation method was combined with high-throughput testing using an experimental setup consisting of eight parallel fixed-bed reactors. Samples containing 0.1–5 wt% noble metals (Ru, Rh, Pt, Pd) on Al₂O₃ were tested in the catalytic partial oxidation of methane. The ignition of the reaction towards carbon monoxide and hydrogen depended on the loading and the noble metal constituents. The selectivity of these noble metal catalysts towards CO and H₂ was similar under the conditions used (methane: oxygen ratio 2:1, temperature from 300 to 500 °C) and exceeded significantly those of gold and silver containing catalysts.Selected catalysts were further analysed using XPS, BET, STEM-EDXS and XANES/EXAFS. The catalysts exhibited generally a specific surface area of more than 100 m²/g, and were made up of ca. 10 nm alumina particles on which the smaller noble metal particles (1–2 nm, partially oxidized state) were discernible. XPS investigation revealed an enrichment of noble metals on the alumina surface of all samples. The question of alloy formation was addressed by STEM-EDXS and EXAFS analysis. In some cases, particularly for Pt–Pd and Pt–Rh, alloying close to the bulk alloys was found, in contrast to Pt–Ru being only partially alloyed. In situ X-ray absorption spectroscopy on selected samples was used to gain insight into the oxidation state during ignition and extinction of the catalytic partial oxidation of methane to hydrogen and carbon monoxide.     

Hydrodeoxygenation of guaiacol on noble metal catalysts

Hydrodeoxygenation (HDO) performed at high temperatures and pressures is one alternative for upgrading of pyrolysis oils from biomass. Studies on zirconia-supported mono- and bimetallic noble metal (Rh, Pd, Pt) catalysts showed these catalysts to be active and selective in the hydrogenation of guaiacol (GUA) at 100 °C and in the HDO of GUA at 300 °C. GUA was used as model compound for wood-based pyrolysis oil. At the temperatures tested, the performance of the noble metal catalysts, especially the Rh-containing catalysts was similar or better than that of the conventional sulfided CoMo/Al₂O₃ catalyst. The carbon deposition on the noble metal catalysts was lower than that on the sulfided CoMo/Al₂O₃ catalyst. The performance of the Rh-containing catalysts in the reactions of GUA at the tested conditions demonstrates their potential in the upgrading of wood-based pyrolysis oils.     

Amorphous nickel-valve metal-platinum group metal alloy electrodes for hydrogen-oxygen sulphuric acid fuel cells

Powder catalysts were prepared by immersion of amorphous Ni-40Zr and Ni-40Ti alloys containing a few at % of platinum group elements in HF solution. This treatment led to preferential dissolution of the valve metal and nickel with a consequent formation of microcrystalline alloy powders consisting of concentrated platinum group elements and some nickel and valve metal. Porous gas-diffusion electrodes prepared by using these alloy catalyst powders were employed for electrochemical reduction of oxygen and oxidation of hydrogen in 1 M H₂SO₄ at 25°C. The activity of the electrodes prepared from the amorphous alloys containing Pt–Ru, Pt–Rh, Pt and Pd for oxygen reduction was considerably higher than that of the platinum black electrode. Oxidation of hydrogen occurred readily close to the equilibrium potential. Amorphous alloy electrodes containing Pt–Ru, Pt–Rh and Pt were more active than the platinum black electrode for the hydrogen oxidation.     

Synthesis of (3S, 4aS, 8aS)-N-(t-butyl)Decahydro-3-Isoquinolinecarboxamide by Diastereoselective Hydrogenation over Supported Metal Catalysts

The heterogeneous catalytic hydrogenation of (S)-N-(t-butyl)-1,2,3,4-tetrahydro-3-isoquinolinecarboxamide was carried out over supported metal catalysts. Except for Pt, all the catalysts were very selective toward the formation of (3S, 4aS, 8aS)-N-(t-butyl)decahydro-3-isoquinolinecarboxamide. However, Pd and Ni catalysts deactivated fairly quickly, while Ru and Rh did not deactivate at all for more than 100 h. Among these catalysts, Ru showed the best performance. The high diastereoselectivity was assumed to be the result of the rigidity of the appended chiral group which helps the preferential adsorption of the reactant in one direction.