Effect of Initial Baking and Storage Time on Pasting Properties and Aging of Par-Baked and Rebaked Rye Bread

Part-baked rye bread with and without Ca-propionate (0.2 g/100 flour) were baked for 10, 15, 20 minutes at 230°C and stored at refrigerator temperature (4°C) for 10, 20, 30 days then second-baked for 5, 10, 15 minutes at the same temperature to give an oven-fresh end product. The effect of antimicrobial additive (Ca-propionate), part-baking, storage in refrigerator and rebaking on quality parameters such as yield of volume and crumb softness, water activity and pasting properties of rye bread crumb was evaluated. Addition of Ca-propionate increased bump area, while yield of volume and softness values of rye bread crumb decreased. The increase in initial baking time caused a decrease in the pasting temperature, water activity, and softness value and an increase in the bump area and viscosity of the rebaked bread crumb. Bump area and pasting temperature of rebaked rye bread crumb increased with longer (intermediate storage) time, while viscosity, yield of volume, water activity, and softness values decreased. A strong negative correlation was observed between pasting temperature and other parameters, which are bump area, peak viscosity, holding end viscosity, cooling end viscosity, and softness value for rye bread that was rebaked after part-baked and storing at refrigerator temperature. The re-baking rye bread after part-baking for 10 and 15 minutes and storage for 7, 14, and 21 days at refrigerator temperature gave softer crumb than the control group.     

Partial-Baking Process on Gluten-Free Bread: Impact of Hydrocolloid Addition

The objectives of this work were to assess the impact of partial-baking process on gluten-free bread, and to study how carboxymethylcellulose (CMC) and xanthan gum addition affected this process. As different from the conventional baking which involves only one baking step (40 min), the part-baking process consisted in an initial-baking step (25 min), storage (7 days, 4°C), and final-baking step (15 min). Bread-specific volume (SV), crumb hardness, and image analysis were assessed on final products of both processes and intermediate products of part-baking process. Breads were stored at room temperature for 72 h and crumb firming and amylopectin retrogradation were monitored. Freezable water (FW) fraction was determined on fresh and stored samples by using differential scanning calorimetry. Part-baked breads showed lower SV and higher crumb hardness. No SV diminution was observed during cold storage. Hydrocolloids, especially CMC, had a positive effect on these parameters, and during bread storage at room temperature, the increase in crumb hardness was mitigated by hydrocolloid addition. Part-baked breads showed smaller cell area than full-baked ones. Overall, crumb structure was more homogeneous for CMC breads. FW showed no significant differences among processes, formulations, or storage time. Amylopectin recrystallization was higher for part-baked breads. Interrupted-baking process affected the final bread quality, but negative effects could be diminished by hydrocolloid addition. Part-baking process is suitable for obtaining gluten-free breads, stored for a week at 4°C, turning them appropriated for home consumption.     

Optimization of baking parameters of part-baked and rebaked Irish brown soda bread by evaluation of some quality characteristics

Summary  Part-baked Irish brown soda bread loaves with bicarbonate levels from 0 to 2.8 % were baked, packed and stored for up to 11 days at 5 C then second-baked at 180 or 200 C for various times to give an oven-fresh end product. The quality of the rebaked bread was dependent on characteristics of the part-baked bread, its storage conditions and the processing parameters of the second baking phase. Quality parameters evaluated were bread volume yield, crumb and crust firmness, moisture content and colour. Staling of the part-baked bread during storage at 5 C and the reversion of this process at 59 C was investigated with regard to rebaking time and temperature. Rebaking conditions were optimized by evaluating the core temperature increase in the centre of the bread. Immediately after the second baking phase a post-baking temperature increase was measured which allowed reduction of the in-oven rebaking time. The data were modelled mathematically using least squares analyses.     

Effect of freezing and frozen storage on the staling of part-baked bread

The effect of part-baking, freezing, frozen storage, thawing, rebaking on the aging behaviour of bread was evaluated. The amylopectin modification during the process was assessed by differential scanning calorimetry (DSC), while changes in bread quality were followed by crumb hardness measurements. During frozen storage no retrogradation of amylopectin was detected in the part-baked dough. When analysing the aging of the rebaked samples, it was observed that the time of frozen storage produced a progressive increase of the retrogradation temperature range of the amylopectin, and also great energy was required for amylopectin melting at longer storage period, indicating that structural changes of amylopectin were produced during frozen storage. Regarding the quality of the fresh bread resulted after rebaking, crumb hardness increase with the time of frozen storage, and also the hardening rate during aging was dependent on that time. Crumb hardness results of the fresh bread and also DSC studies indicate that some changes are produced during the frozen storage.     

Quality and microbial stability of partially baked bread during refrigerated storage

Partially baked bread was prepared and stored at 1 °C or 7 °C for 28 days. Periodically, this product was subjected to moisture, hardness, and microbiological analyses. After storage, the baking process of part-baked bread was completed and product evaluated according to microbiological, physical, and sensorial tests, as well as hardness analysis. Part-baked breads stored at 7 °C showed mold growth at day ninth, while the product stored at 1 °C did not show mold growth through 28 days. The full-baked bread obtained from part-baked samples stored at 1 °C showed higher values of hardness and change in crumb hardness, and lower sensorial quality than bread from part-baked samples stored at 7 °C. Moisture content, specific volume, and width/height ratio in the full-baked bread were not affected by storage time and temperature.     

Microbiological Characteristics of Part-Baked White Pan Bread During Storage

In this study, white pan breads part-baked 10, 15, and 20 min with and without added calcium propionate were stored at 20°C (room temperature) for 3, 5, and 7 days and at 4°C (refrigerator temperature) for 7, 14, and 21 days. After storage, the baking time of part-baked breads was completed to the baking time of control breads (25 min). Total aerobic mesophylic bacteria (TAMB), coliform bacteria, yeast and mold, and Bacillus spore counts of breads were determined before and after the second baking. While TAMB, yeast and mold counts were 8-log CFU/g in dough, it was measured as 6 and 2-log CFU/g before and after the rebaking process, respectively. Microorganism counts of the part-baked breads without Ca-propionate stored at room temperature increased in significant amounts. However, the second baking process after storage contributed to the re-freshness of breads and decreased the microorganism counts. The levels of water activity (a_w) for breads with and without ca-propionate stored at different temperatures and time profiles approximately ranged from 0.92 to 0.89 after the rebaking process and did not significantly affect the microorganism counts. However, addition of calcium propionate in the bread formulation significantly decreased TAMB, coliform bacteria, Bacillus spore, and yeast and mold counts, depending on decrease of pH levels. It was found that the microbiological quality of the rebaking bread with Ca-propionate after part-baking for 10 and 15 mins and storage at both room and refrigerator temperature was much higher than that of the other.     

Role of fat on the quality and shelf-life of gluten-free bread baked by Ohmic heating and conventional deck oven

The addition of fat to gluten-free (GF) bread can influence several quality attributes, such as texture and starch retrogradation. Therefore, the aim of this study was to investigate the influence of different fats on GF bread properties using two different baking methods (conventional and ohmic heating), in order to understand how these affect the physical bread quality, the formation of amylose-lipid complexes and its effect on crumb firming behavior. Fats (coconut, rapeseed, butter, and palm) with different physico-chemical properties, and physical state (solid, liquid) were tested in standard GF bread formulations. Results showed that fat significantly improved crumb pore uniformity. Crumb texture and pasting properties were mostly influenced by the type of fat, storage time and baking method. Staling was delayed in all breads added with fat due to the formation of amylose-lipid complexes, which were highest with palm fat and were usually higher when baked by ohmic heating.     

The impact of baking time and bread storage temperature on bread crumb properties

Two baking times (9 and 24 min) and storage temperatures (4 and 25 °C) were used to explore the impact of heat exposure during bread baking and subsequent storage on amylopectin retrogradation, water mobility, and bread crumb firming. Shorter baking resulted in less retrogradation, a less extended starch network and smaller changes in crumb firmness and elasticity. A lower storage temperature resulted in faster retrogradation, a more rigid starch network with more water inclusion and larger changes in crumb firmness and elasticity. Crumb to crust moisture migration was lower for breads baked shorter and stored at lower temperature, resulting in better plasticized biopolymer networks in crumb. Network stiffening, therefore, contributed less to crumb firmness. A negative relation was found between proton mobilities of water and biopolymers in the crumb gel network and crumb firmness. The slope of this linear function was indicative for the strength of the starch network.     

Moisture Distribution and Microbial Quality of Part Baked Breads as Related to Storage and Rebaking Conditions

Storage conditions of part-baked brown soda bread were studied as related to changes of crust and crumb moisture during rebaking at in-oven temperatures of 180 and 200°C for 10–40 min. Baking loss during rebaking originated solely from the crust area, whereas the moisture content of the crumb remained constant. Packaging in an atmosphere of 40% CO₂ and 60% N₂ and storage at 4°C inhibited microbial contamination for 13 wk. The relationship of moisture content and water activity of part-baked breads followed the characteristic of a sorption isotherm and was mathematically described by either a quadratic or exponential function.     

An approach to studying the effect of different bread improvers on the staling of pre-baked frozen bread

The usefulness of different bread improvers (-amylase, sourdough, -carrageenan, hydroxypropylmethylcellulose) in an interrupted baking process was evaluated by using a differential scanning calorimeter as an oven. The thermal transitions of the wheat starch produced during the part-baking process, frozen storage at –18 °C, finish baking and aging of the baked dough at 4 °C were registered. The thermal properties of wheat starch during gelatinisation measured by differential scanning calorimetry were slightly affected by the dough formulation: only the peak temperature and the onset temperature underwent an increase, whereas the gelatinisation enthalpy decreased. The presence of the bread improvers minimised the negative effect of the frozen storage observed in the control sample, which showed an increase in the retrogradation temperature range. Concerning the aging of the baked dough after freezing and re-baking, all the improvers decreased the retrogradation enthalpy of the amylopectin, retarding the staling. Bread improvers can act effectively in the interrupted baking processes with frozen storage of the part-baked breads.     

Quality and textural behaviour of par-baked and rebaked cake during prolonged storage

The effect of par-baking and refrigerator storage on the quality of cake was investigated. Quality evaluation of rebaked cakes was performed by using physical, chemical and instrumental texture profile analysis. Cakes were par-baked for 15, 20 and 25 min at 175 °C and then they were stored at refrigerator temperature (4 °C) for 30, 60 and 90 days, wrapped with two polyethylene bags. After storage, par-baked cakes were rebaked at 175 °C and were subjected to analysis. Par-baking and intermediate storage time had a significant effect on baking loss, crumb moisture content, colour, symmetry index and textural properties of cake. The increase in the par-baking time led to a decrease in the baking loss and an increase in the moisture content of cake. Specific volume, moisture content, L colour value and symmetry index significantly decreased with increasing intermediate storage time, while baking loss significantly increased. However, regarding the crumb hardness, cohesiveness, springiness, gumminess and chewiness, the results indicated that the best result was obtained when cakes were baked for 15 min at the par-baking stage. Overall, the cakes became firmer, less cohesive and less dry crumb as the intermediate storage time increased, whereas springiness increased.     

Effect of frozen storage time on the bread crumb and aging of par-baked bread

The effect of frozen storage time of par-baked bread on the bread crumb and staling of bread obtained after thawing and full baking is described. The moisture content, hardness and retrogradation enthalpy of the amylopectin were determined in the par-baked bread and in the full baked bread after 7, 14, 28 and 42 days of frozen storage at −25 °C. In addition, the effect of frozen storage on the crumb microstructure was analyzed by cryo scanning electron microscopy (Cryo-SEM). The moisture content of both partially and full baked bread decreased with the time of frozen storage. The crumb hardness of the par-baked bread after different periods of frozen storage was kept constant, while that of their full baked counterpart increased with the time of frozen storage. In both types of breads, the enthalpy of amylopectin retrogradation did not vary with the period of frozen storage. The staling, measured as hardness increase and amylopectin retrogradation, increased along the frozen storage. The changes observed on the frozen par-baked bread after thawing were attributed to the damage of bread structures produced by the ice crystallization, and the microstructure study support that conclusion.     

Different approaches for increasing the shelf life of partially baked bread: Low temperatures and hydrocolloid addition

Partially baked bread is a product with short shelf life that requires sub-zero temperatures for extending it. The storage of par-baked bread at low temperatures and the addition of bread improvers with antistaling effects, such as hydroxypropylmethylcellulose (HPMC), are very attractive alternatives for extending the shelf life of these products. In this study, staling during storage of partially baked bread (in the presence and absence of HPMC) at low temperatures (2 °C) is studied in terms of hardness increase and amylopectin retrogradation. Simultaneously, the staling of the derived full baked breads when stored at 25 °C is assessed. During the storage of par-baked bread at low temperatures, progressive crumb hardening and rapid crystallization of the amylopectin chains were produced. However, heat applied during full baking reversed those processes, and the extent of that improvement was dependent on the time of par-baked bread storage. Concerning the staling of the derived full baked bread, the time of par-baked bread storage did not significantly (P < 0.05) affect the staling process of the resulting full baked breads. The addition of HPMC decreased the crumb hardness in both par-baked and full baked breads, and also promoted a reduction of the amylopectin retrogradation. Overall results indicate that HPMC addition significantly retards the staling of par-baked bread during its storage at low temperatures and, moreover, the same effect is observed in the full baked bread.     

Physical properties of breads containing hydrocolloids stored at low temperature. I. Effect of chilling

Different bread types, some of them containing also hydrocolloid stabilizers, were cold stored for evaluating the final quality of breads after storage. Dough (DB), semi-baked products (SB) and full-baked (FB) breads were used. After storage their physical characteristics were measured, data grouping was performed using PCA analysis and correlations among the properties measured were found. Fresh samples presented some similarities to DB or SB breads, but FB breads had a completely different behaviour. Crust characteristics were found to be important for the quality characterization of breads, as crust textural characteristics; its colour and moisture content were correlated to other properties. Furthermore, crust viscoelastic characteristics gave an indication of bread staling. Porosity was the only physical property not correlated to other bread characteristics. Differences were noticed according to the bread type before storage and the hydrocolloid used, but the main differences were determined by the baking stage before storage. Furthermore, hydrocolloids addition could result in different final bread properties according to the baking stage before storage. The crumb of FB breads was relatively viscous despite of hydrocolloid addition. Hydrocolloids seem to be more effective as stabilizers in DB and SB breads.     

木聚糖酶对面粉糊化特性和面包品质的影响

探讨不同添加量的木聚糖酶对面粉的糊化特性、面包焙烤品质以及面包贮存品质的影响.结果表明:添加木聚糖酶对面粉的糊化温度、衰减值、回生值影响不大,但可降低面粉的峰值黏度、最低黏度和最终黏度,木聚糖酶能有效地改善面包焙烤品质,显著增加面包比容,有效改善面包的硬度和弹性,明显的降低了面包的老化程度.当木聚糖酶添加量为10 mL/kg面粉时,面包焙烤品质及贮存效果最佳.     

Effect of Baking Conditions on Properties of Starch Isolated from Bread Crumbs: Pasting Properties,Iodine Complexing Ability,and X-ray Patterns

In order to understand starch changes induced by baking process at different locations of a slice of sandwich bread, namely the top, center, and bottom locations, starch was isolated from crumbs baked at two heating rates ( 6.31 and 4.67 °C/min) and evaluated for their pasting properties, gelatinization parameters, and iodine complexing ability. Results showed that starch isolated from the bottom and the center crumbs baked at higher heating rate presented the significant higher final viscosity and higher setback than that isolated from crumbs baked at lower heating rate. Thermal analysis showed that starch isolated from the center crumb of the bread slice presented the lower enthalpy value of gelatinization, confirming that these samples underwent higher heat-moisture treatment during the baking process. After equilibration at 0.97 a_w, the exposure to iodine vapor changed the X-ray diffraction intensity of starch samples. Polarized light microscopy showed that heating affects starch granule morphology due to the higher starch chain mobility and the higher granular swelling when breads were baked at lower heating rate.     

Baking properties and microstructure of pseudocereal flours in gluten-free bread formulations

In the present study, the baking properties of the pseudocereals amaranth, quinoa and buckwheat as potential healthy and high-quality ingredients in gluten-free breads were investigated. Scanning electron micrographs were taken of each of the flours. The pasting properties of these flours were assessed using a rapid visco analyser. Standard baking tests and texture profile analysis were performed on the gluten-free control and pseudocereal-containing gluten-free breads. Confocal laser scanning microscopy (CLSM) images were also obtained from the baked breads and digital image analysis was conducted on the bread slices. Bread volumes were found to significantly increase for the buckwheat and quinoa breads in comparison with the control. In addition, the pseudocereal-containing breads were characterised by a significantly softer crumb texture effect that was attributed to the presence of natural emulsifiers in the pseudocereal flours and confirmed by the confocal images. No significant differences were obtained in the acceptability of the pseudocereal-containing gluten-free breads in comparison with the control.     

Impact of thermostable amylases during bread making on wheat bread crumb structure and texture

Thermostable amylases [Bacillus subtilis α-amylase (BSuA) and B. stearothermophilus maltogenic amylase (BStA)] with different modes of action and impacts on firming properties were added during straight-dough bread making. BSuA continuously degraded the starch fraction during bread making. Its action resulted in larger gas cells than in control bread, but did not change initial firmness. In contrast to BSuA, BStA mainly degraded starch at the end of the baking phase and during bread cooling, which caused little if any impact on bread crumb texture. However, it led to higher initial firmness readings than for the control breads. Neither BSuA nor BStA were inactivated during bread making. The results evidence that starch properties have a large impact on bread crumb structure and initial firmness and are highly influenced by the mode of action of the enzyme.     

Effect of baking conditions and storage with crust on the moisture profile,local textural properties and staling kinetics of pan bread

To investigate the impact of baking conditions on staling kinetics and mechanical properties, pan breads were baked at 180 °C/34 min and 220 °C/28.6 min using a ventilated oven and metallic moulds. After baking, bread slices were stored with and without crust at 15 °C in hermetic boxes for 9 days. This investigation provides a textural and physical analysis by examining the Young's modulus, crumb density and crust/crumb ratio during storage. In order to understand the relationship between firmness and moisture content, a moisture profile and a Young's modulus profile were determined during the storage of bread. To fit the staling, a first order model was used. It was found that the kinetics were faster for samples baked with a fast heating rate than for those baked with a slow heating rate. Moreover, the staling rate of bread stored with crust was faster than for bread without crust and the outer crust area staled more rapidly than the centre of the bread slice. These results suggest that the firming of the crumb is related to moisture distribution between the crumb and crust and to the impact of local baking conditions on local firmness.     

Physical, textural and sensory characteristics of 7-day frozen part-baked French bread

Bread partially baked for 7 min at 250 °C, after cooling, was frozen until core temperature reached −18 °C and stored at this same temperature up to 7 days. Samples were removed daily from the freezer, thawed and baked at 250 °C for 6 min. Analyses were performed 1 h after final baking, and were also conducted on fresh French bread daily produced (control). Weight and specific volume of frozen part-baked bread presented significant difference (P<0.05) compared with fresh one. Sensory analysis was carried out by a trained panel using the Difference from Control test to evaluate the difference and the degree of difference between frozen part-baked French bread (FPBFB) and fresh bread regarding appearance, tactile by direct touch and mouthfeel. All scores obtained indicated that the panelists, during the studied period, considered FPBFB to be slightly different compared with fresh one. Consumer Acceptance test was applied to compare appearance (gloss, roughness and cut on bread surface), oral texture (crust crispness and crumb firmness) and overall flavor between frozen part-baked bread and a commercial brand. All sensory scores obtained from Consumer test indicated that the 4-day frozen part-baked presented a superior acceptance to the commercial brand.