Power recovery with multi-anode/cathode microbial fuel cells suitable for future large-scale applications

Multi-anode/cathode microbial fuel cells (MFCs) incorporate multiple MFCs into a single unit, which maintain high power generation at a low cost and small space occupation for the scale-up MFC systems. The power production of multi-anode/cathode MFCs was similar to the total power production of multiple single-anode/cathode MFCs. The power density of a 4-anode/cathode MFC was 1184 mW/m³, which was 3.2 times as that of a single-anode/cathode MFC (350 mW/m³). The effect of chemical oxygen demand (COD) was studied as the preliminary factor affecting the MFC performance. The power density of MFCs increased with COD concentrations. Multi-anode/cathode MFCs exhibited higher power generation efficiencies than single-anode/cathode MFCs at high CODs. The power output of the 4-anode/cathode MFCs kept increasing from 200 mW/m³ to 1200 mW/m³ as COD increased from 500 mg/L to 3000 mg/L, while the single-anode/cathode MFC showed no increase in the power output at CODs above 1000 mg/L. In addition, the internal resistance (R_in) exhibited strong dependence on COD and electrode distance. The R_in decreased at high CODs and short electrode distances. The tests indicated that the multi-anode/cathode configuration efficiently enhanced the power generation.     

Polarization and power density trends of a soil-based microbial fuel cell treated with human urine

Microbial fuel cells (MFCs) are bio-electrochemical devices that use microbial metabolic processes to convert organic substances into electricity with high efficiency. In this study, the performance of a soil-based MFC using urine as a substrate was assessed using polarization and power density curves. A single-chamber, membrane-less MFC with a carbon-felt air cathode and a carbon-felt anode fully buried in biologically active soil was constructed to examine the impact of urine treatment on the performance of the MFC. The peak power of the urine-treated MFC was 124.16 mW/m² and was obtained 24 hours after the first urine addition; a control MFC showed a value of 65.40 mW/m² in the same period. The treated MFC produced an average power of 70.75 mW/m² up to 21 days after the initial urine addition; the control MFC gave an average value of 4.508 mW/m² over the same period. The average internal resistances of the treated MFC and the control MFC obtained after the initial treatment were 269.94 and 1627.89 Ω, respectively. This study demonstrates the potential of human urine to reduce internal losses in soil MFCs and to provide stable power densities across various external resistors. These results are propitious for future advancements in soil MFCs for power generation utilizing human urine (a readily available source of nutrients) as a substrate.     

Effect of recirculation on bioelectricity generation using microbial fuel cell with food waste leachate as substrate

Recirculation is one of the effective techniques used to upsurge the output of anaerobic reactors. The present study investigates the effect of recirculation of anolyte on bioelectricity generation using food waste leachate in two chamber Microbial Fuel Cell (MFC) with carbon electrodes and Ultrex as proton exchange membrane (PEM). The MFCs are operated in fed-batch mode at varying COD concentrations of 500–1250 mg/L with the hydraulic retention time of 17 h for recirculation. Maximum current density, power density and columbic efficiencies of 100.34 mA/m², 14.42 mW/m² and 10.25% respectively for MFC without recirculation and 150.30 mA/m², 29.23 mW/m² and 14.22% respectively for MFC provided with recirculation are obtained at COD of 1250 mg/L. Comparative performance analysis of the cells indicates that recirculation enhances the bioelectricity production in MFC. Scanning Electron Microscope (SEM) and Fourier Transform Infrared Spectroscopy (FTIR) analyses are also done to find the changes in PEM.     

Power generation using polyaniline/multi‐walled carbon nanotubes as an alternative cathode catalyst in microbial fuel cells

Optimization of the cathode catalyst is critical to the study of microbial fuel cells (MFCs). By using the open circuit voltage and power density as evaluation standards, this study focused on the use of polyaniline (PANI)/multi‐walled carbon nanotube (MWNT) composites as cathode catalysts for the replacement of platinum (Pt) in an air‐cathode MFC, which was fed with synthetic wastewater. Scanning electron microscopy and linear scan voltammogram methods were used to evaluate the morphology and electrocatalytic activity of cathodes. A maximum power density of 476 mW/m² was obtained with a 75% wt PANI/MWNT composite cathode, which was higher than the maximum power density of 367 mW/m² obtained with a pure MWNT cathode but lower than the maximum power density of 541 mW/m² obtained with a Pt/C cathode. Thus, the use of PANI/MWNT composites may be a suitable alternative to a Pt/C catalyst in MFCs. PANI/MWNT composites were initially used as cathodic catalysts to replace Pt/C catalysts, which enhanced the power generation of MFCs and substantially reduced their cost. Copyright © 2014 John Wiley & Sons, Ltd.     

Enhanced sludge stabilization coupled with microbial fuel cells (MFCs)

This study presents research results on electricity production from waste activated sludge using MFCs during stabilization process. Different MFC configurations equipped with various electrodes were used. Voltage measurements were continuously done during 35 days of MFC operation. Experimental results showed that bioelectricity generation was linked to volatile solids (VS) and protein reductions as a fraction of extracellular polymeric substances (EPS). Double chamber MFC reactor equipped with graphite electrodes had better power and current densities as 312.98 mW/m² and 39.07 μA/cm² while single chamber MFC equipped with titanium electrodes revealed better power and current densities as 97.60 mW/m² and 17.63 μA/cm², respectively. Molecular results indicated that power outputs of MFCs effected by diverse microbial communities in anode biofilms. Although organic matter degradation is reported as 35%–55% VS reduction for digesters, this research provided a promising approach for sludge stabilization with enhanced degrading of organic matters up to 75% by using MFCs.     

Utilizing acid-rich effluents of fermentative hydrogen production process as substrate for harnessing bioelectricity: An integrative approach

Lower substrate degradation is one of the limiting factors associated with fermentative hydrogen production process. To overcome this, an attempt was made to integrate microbial fuel cell (MFC) as a secondary energy generating process with the fermentative hydrogen (H₂) production. The acid-rich effluents generated from the acidogenic sequential batch biofilm reactor (AcSBBR) producing H₂ by fermenting vegetable waste was subsequently used as substrate for bioelectricity generation in single chambered MFC (air cathode; non-catalyzed electrodes). AcSBBR was operated at 70.4 kg COD/m³-day and the outlet was fed to the MFC at three variable organic loading rates. The final outlet from AcSBBR was composed of fermentative soluble acid intermediates along with residual carbon source. Experimental data illustrated the feasibility of utilizing acid-rich effluents by MFC for both additional energy generation and wastewater treatment. Higher power output (111.76 mW/m²) was observed at lower substrate loading condition. MFC also illustrated its function as wastewater treatment unit by removing COD (80%), volatile fatty acids (79%), carbohydrates (78%) and turbidity (65.38%) effectively. Fermented form of vegetable wastewater exhibited higher improvement (94%) in power compared to unfermented wastewater. The performance of MFC was characterized with respect to polarization behavior, cell potentials, cyclic voltammetry and sustainable power. This integration approach enhanced wastewater treatment efficiency (COD removal, 84.6%) along with additional energy generation demonstrating both environmental and economic sustainability of the process.     

Simultaneous degradation of P-nitroaniline and electricity generation by using a microfiltration membrane dual-chamber microbial fuel cell

Microfiltration membrane, a potential alternative for traditional proton exchange membrane (PEM) due to its strong ability of proton transfer, cost-effectiveness, sustainability and high anti-pollution capability in microbial fuel cell (MFC). In this study, a novel MFC using bilayer microfiltration membrane as separator, inoculated sludge as biocatalyst and P-nitroaniline (PNA) as electron donor was successfully constructed to evaluate its performance. Furthermore, we also investigated the effects of initial PNA concentration, co-substrate (acetate) and cultivated microorganisms on MFC performance. Results showed that the maximum power density of 4.43, 3.05, 2.62 and 2.18 mW m^?2 was acquired with 50, 100, 150 and 300 mg L^?1 of PNA as substrate, respectively. However, with the addition of 500 mg L^?1 of acetate into reaction system contained 100 mg L^?1 of PNA, the higher power production of 6.24 mW m^?2 was obtained, which was 2.05 times higher than that using 100 mg L^?1 of PNA as the sole substrate. Meanwhile, the MFC working on cultivated microorganisms displayed a maximal power density of 7.32 mW m^?2 and a maximum PNA degradation efficiency of 54.75%. And after an electricity production cycle, the number of microbes in the anode chamber significantly increased. This study provides a promising technology for bioelectricity generation by biodegrading biorefractory pollutants in wastewater.     

Enhanced bioelectricity generation and cathodic oxygen reduction of air breathing microbial fuel cells based on MoS2 decorated carbon nanotube

Increasing efforts have been devoted to enhancing the cathode activity towards oxygen reduction and improve power generation of air breathing microbial fuel cells. Exploring non-precious metal and highly active cathodic catalyst plays a key role in improving cathode performance. Our work aims to investigate the electrocatalyst behavior and power output of the single-chamber MFC equipped with carbon nanotubes hybridized molybdenum disulfide nanocomposites (CNT/MoS₂) cathode. MoS₂ nanosheets embedded into the CNTs network structure is synthesized by a facile hydrothermal method. The CNT/MoS₂-MFC achieves a maximum power density of 53.0 mW m⁻², which is much higher than those MFCs with pure CNTs (21.4 mW m⁻²) or solely MoS₂ (14.4 mW m⁻²) cathode. The oxygen reduction reaction (ORR) test also demonstrates a promoted electrocatalytic activity of synthesized material, which may be attributed to the special interlaced structure and abundant oxygen chemisorption sites of CNT/MoS₂. Such CNTs-based noble-metal-free catalyst presents a new approach to the application of MFCs cathode materials.     

Microbial fuel cell operation on carbon monoxide: Cathode catalyst selection

Electricity production from carbon monoxide (CO) in a microbial fuel cell (MFC) has recently been demonstrated. Efficient operation of this MFC requires a CO-tolerant and preferably inexpensive cathode. Pyrolised CoTMPP, FeTMPP, and Co/FeTMPP gas diffusion cathodes were tested in MFCs operated on acetate or CO. When the MFC was fed with acetate the best cathode performance was obtained when using a Co/FeTMPP (3:1) cathode with a Me catalyst load of 0.5 mg cm⁻², although this performance was slightly lower than that obtained with a cathode containing 0.5 mg-Pt cm⁻². Tests using a MFC operated on CO showed a higher power output when using the Co/FeTMPP cathode when compared both with CoTMPP and Pt cathodes.     

Polypyrrole/carbon black composite as a novel oxygen reduction catalyst for microbial fuel cells

A polypyrrole/carbon black (Ppy/C) composite has been employed as an electrocatalyst for the oxygen reduction reaction (ORR) in an air-cathode microbial fuel cell (MFC). The electrocatalytic activity of the Ppy/C is evaluated toward the oxygen reduction using cyclic voltammogram and linear sweep voltammogram methods. In comparison with that at the carbon black electrode, the peak potential of the ORR at the Pp/C electrode shifts by approximate 260 mV towards positive potential, demonstrating the electrocatalytic activity of Ppy toward ORR. Additionally, the results of the MFC experiments show that the Ppy/C is well suitable to fully substitute the traditional cathode materials in MFCs. The maximum power density of 401.8 mW m⁻² obtained from the MFC with a Ppy/C cathode is higher than that of 90.9 mW m⁻² with a carbon black cathode and 336.6 mW m⁻² with a non-pyrolysed FePc cathode. Although the power output with a Ppy/C cathode is lower than that with a commercial Pt cathode, the power per cost of a Ppy/C cathode is 15 times greater than that of a Pt cathode. Thus, the Ppy/C can be a good alternative to Pt in MFCs due to the economic advantage.     

Microbial fuel cells based on carbon veil electrodes: Stack configuration and scalability

The aim of this study was to compare the performance of three different sizes of microbial fuel cell (MFC) when operated under continuous flow conditions using acetate as the fuel substrate and show how small‐scale multiple units may be best configured to optimize power output. Polarization curve experiments were carried out for individual MFCs of each size, and also for stacks of multiple small‐scale MFCs, in series, parallel and series–parallel configurations. Of the three combinations, the series–parallel proved to be the more efficient one, stepping up both the voltage and current of the system, collectively. Optimum resistor loads determined for each MFC size during the polarization experiments were then used to determine the long‐term mean power output. In terms of power density expressed as per unit of electrode surface area and as per unit of anode volume, the small‐sized MFC was superior to both the medium‐ and large‐scale MFCs by a factor of 1.5 and 3.5, respectively. Based on measured power output from 10 small units, a theoretical projection for 80 small units (giving the same equivalent anodic volume as one large 500 mL unit) gave a projected output of 10 W m^?3, which is approximately 50 times higher than the recorded output produced by the large MFC. The results from this study suggest that MFC scale‐up may be better achieved by connecting multiple small‐sized units together rather than increasing the size of an individual unit. Copyright © 2008 John Wiley & Sons, Ltd.     

Microbial fuel cell (MFC) using commercially available unglazed ceramic wares: Low-cost ceramic separators suitable for scale-up

This study aimed to evaluate the influence of commercially available unglazed wall ceramic (UGWC) and unglazed floor ceramic (UGFC) separators with different thickness and porosity on the performance of dual-chamber microbial fuel cells (MFCs). These MFCs were operated under continuous condition using domestic wastewater. The UGWC-based MFC produced higher maximum power density (321 mW/m² with a thickness of 9 mm) than UGFC-based MFC (106.89 mW/m² with a thickness of 3 mm) due to lower internal resistance. Power generation using both types of separators was lower than that of obtained using the Nafion 117 membrane as control (602 mW/m²). The maximum average coulombic efficiencies (CE) of the UGWC-based MFCs (with thickness levels of 6 and 9 mm) were 58% and 68%, respectively, which was more than that of UGFC-based MFCs and also control MFC (53%). Voltammetric analysis revealed that the maximum peak current of 6 mA was obtained for UGWC-based MFC which was in the order of control MFC (5.9 mA). The UGWC separators exhibited smaller ohmic and diffusion resistances of 57, 65 and 87 Ω in MFCs at the thickness levels of 3, 6 and 9 mm, respectively, compared to the UGFC separators with that of 164.27 and 366.23 Ω in MFCs at the thickness levels of 3 and 6 mm, respectively. UGWC separators because of their low production cost, high mechanical strength and increased output power density of the MFC proved to be a suitable alternative to replace with a costly polymeric membrane such as Nafion 117.     

Zeolitic imidazolate framework ZIF-67 grown on NiAl-layered double hydroxide/graphene oxide as cathode catalysts for oxygen reduction reaction in microbial fuel cells

In this study, the cathode catalysts for microbial fuel cells (MFCs) were successfully synthesized by two-step feeding method. NiAl-layered double hydroxide (LDH) nanoparticle was attached efficiently on the surface of graphene oxide (GO) in situ, zeolitic imidazolate framework (ZIF-67) was modified on LDH surface layer; Highly crystalline NiAl-LDH/GO@ZIF-67 composite was flawlessly prepared, nano-hybrid had (003), (006), (011), (112) and (222) characteristic crystal planes attribute to NiAl-LDH/GO and ZIF-67 by X-ray diffraction (XRD), and the sheet-like structure and polyhedral structure were observed. The NiAl-LDH/GO@ZIF-67 nano-hybrid was rich in metal elements and provides a wealth of electrochemical active sites by EDS test. The study displayed that the maximum output voltage of NiAl-LDH/GO@ZIF-67-MFC was 516 mV and the stabilization time could last for about 8 d. The maximum output power was 501.26 mW/m², which was 1.31 times of NiAl-LDH/GO-MFC (381.92 mW/m²) and 2.76 times of ZIF-67-MFC (181.48 mW/m²). The GO with high conductivity was used as the substrate to ensure the stability of electrode cycle and the efficiency of power generation, the laminar structure of NiAl-LDH provided the specific surface area for the reaction, which facilitated the transport of electrons. The good structure of ZIF-67 increased the active sites of the composite. The excellent properties of the composites promoted the electrochemical stability and electricity production output of MFC. This study provided a method for the further application of MFC in the wastewater field.     

Power generation of Shewanella oneidensis MR-1 microbial fuel cells in bamboo fermentation effluent

This study successfully demonstrates the recovery of energy from the effluent of hydrogen fermentation (EHF) by generating electrical power in batch dual-chamber microbial fuel cells (MFCs) inoculated with Shewanella oneidensis MR-1. The effluent obtained from the hydrogen fermentation process of pretreated liquid on Bambusa stenostachya Hack. bamboo which contained organic compounds such as acetate, lactate, and butyrate as carbon sources for Shewanella oneidensis MR-1 and other electro-active microorganisms. Two scenarios of the anolyte of MFC were considered. The first case comprises a supply of 10 mM of lactate in hydrogen fermentation wastewater while the second one is without lactate-supply. The power density and current density of these MFCs were determined to be 0.3–0.6 W/m² and 1.7–2.7 A/m², respectively. The highest voltage generating from MFC without lactate addition was 0.76 V while others were around 0.65 V. The percentage of COD removal on the effluent of hydrogen fermentation ranged from 75% to 83% after 8 operational days followed by the acclimation process. The differences in the impedance characteristics of these MFCs were analyzed by using EIS technique. The average thickness of biofilm formation on the anode electrode was from 7 μm to 23 μm which showed the enhanced electricity production of the MFC system. Moreover, the experimental results demonstrated that the performance of MFC without the lactate supply was better than the other one. Also, its lower substrate consumption efficiency was mentioned.     

Electricity generation from rice straw using a microbial fuel cell

This study demonstrated electricity generation from rice straw without pretreatment in a two-chambered microbial fuel cell (MFC) inoculated with a mixed culture of cellulose-degrading bacteria (CDB). The power density reached 145 mW/m² with an initial rice straw concentration of 1 g/L; while the coulombic efficiencies (CEs) ranged from 54.3 to 45.3%, corresponding to initial rice straw concentrations of 0.5–1 g/L. Stackable MFCs in series and parallel produced an open circuit voltage of 2.17 and 0.723 V, respectively, using hexacyanoferrate as the catholyte. The maximum power for serial connection of three stacked MFCs was 490 mW/m² (0.5 mA). In parallelly stacked MFCs, the current levels were approximately 3-fold (1.5 mA) higher than those produced from the serial connection. These results demonstrated that electricity can be produced from rice straw by exploiting CDB as the biocatalyst. Thus, this method provides a promising way to utilize rice straw for bioenergy production.     

Synthesis of bimetallic iron ferrite Co0.5Zn0.5Fe2O4 as a superior catalyst for oxygen reduction reaction to replace noble metal catalysts in microbial fuel cell

A low-cost electrochemically active oxygen reduction reaction (ORR) catalyst is obligatory for making microbial fuel cells (MFCs) sustainable and economically viable. In this endeavour, a highly active surface modified ferrite, with Co and Zn bimetal in the ratio of 1:1 (w/w), Co_0.5Zn_0.5Fe₂O₄ was synthesised using simple sol-gel auto combustion method. Physical characterisation methods revealed a successful synthesis of nano-scaled Co_0.5Zn_0.5Fe₂O₄. For determination of ORR kinetics of cathode, using Co_0.5Zn_0.5Fe₂O₄ catalyst, electrochemical studies viz. cyclic voltammetry and electrochemical impedance spectroscopy were conducted, which demonstrated excellent reduction current response with less charge transfer resistance. These electrochemical properties were observed to be comparable with the results obtained for cathode using 10% Pt/C as a catalyst on the cathode. The MFC using Co_0.5Zn_0.5Fe₂O₄ catalysed cathode could produce a maximum power density of 21.3 ± 0.5 W/m³ (176.9 ± 4.2 mW/m²) with a coulombic efficiency of 43.3%, which was found to be substantially higher than MFC using no catalyst on the cathode 1.8 ± 0.2 W/m³ (15.2 ± 1.3 mW/m²). Also, the specific power recovery per unit cost for MFC with Co_0.5Zn_0.5Fe₂O₄ catalysed cathode was found to be 4 times higher as compared to Pt/C based MFC. This exceptionally low-cost cathode catalyst has enough merit to replace costly cathode catalyst, like platinum, for scaling up of the MFCs.     

Microbial fuel cell constructed with micro-organisms isolated from industry effluent

Three types of aerobic bacteria such as Citrobacter freundii, Proteus mirabilis and Bacillus subtilis were evaluated in terms of bioelectricity production using double chambered microbial fuel cell (MFC) with graphite cloth as anode and cathode and Nafion membrane as proton exchange membrane (PEM). Performance of MFC was studied with addition of glucose. Cyclic voltammetry (CV) experiments showed the presence of peaks at −92 and −163 mV vs Ag/AgCl for C. freundii and P. mirabilis indicating their electrochemical activity without an external mediator. Potential time experiments showed the potential of MFC solely depend on change in anode potential rather than cathode potential. The internal resistance of MFC containing B. subtilis was lower than C. freundii and P. mirabilis. Fuel cell performance was evaluated employing polarization curve and power output along with cell potentials. MFC containing B. subtilis with neutral red mediator showed current output of 112 mA m⁻² at external resistance of 0.3 kΩ which is higher than the current outputs from MFC containing C. freundii and P. mirabilis. The relative efficiency of power generation observed in aerobic microenvironment may be attributed to the effective substrate oxidation and good biofilm growth observed on the anodic surface.     

Electricity generation in microbial fuel cell systems with Thiobacillus ferrooxidans as the cathode microorganism

Microbial fuel cells (MFC) are systems that enable biochemical activities of bacteria to generate the electricity. These systems are of great interest because of their designs that enable biological activity in organic wastes to be transformed into direct electrical energy. In order to increase the commercial usage of MFCs, it is necessary to increase the power output of the system. So as to improve MFC performance, used material selection, the pH value of the used bacterial medium and the choice of the appropriate substrate are very important. In this study, oxidation bacteria Thiobacillus ferrooxidans on the cathode and mixed culture bacteria on the anode of MFC were used. Different anode and cathode pH values were examined in MFC. Best open circuit potential result (0.8 V) was obtained at anode pH 8 and cathode pH 2 conditions. In addition, three different substrates had been used in the anode. In the conditions of acetate the most stable and high valued curve was obtained. The open circuit potential had reached 0.726 V, and power density had reached 0.88 mW/cm².     

Power generation from organic substrate in batch and continuous flow microbial fuel cell operations

Microbial fuel cells (MFCs) are biochemical-catalyzed systems in which electricity is produced by oxidizing biodegradable organic matters in presence of either bacteria or enzyme. This system can serve as a device for generating clean energy and, also wastewater treatment unit. In this paper, production of bioelectricity in MFC in batch and continuous systems were investigated. A dual chambered air–cathode MFC was fabricated for this purpose. Graphite plates were used as electrodes and glucose as a substrate with initial concentration of 30 g l⁻¹ was used. Cubic MFC reactor was fabricated and inoculated with Saccharomyces cerevisiae PTCC 5269 as active biocatalyst. Neutral red with concentration of 200 μmol l⁻¹ was selected as electron shuttle in anaerobic anode chamber. In order to enhance the performance of MFC, potassium permanganate at 400 μmol l⁻¹ concentration as oxidizer was used. The performance of MFC was analyzed by the measurement of polarization curve and cyclic volatmmetric data as well. Closed circuit voltage was obtained using a 1 kΩ resistance. The voltage at steady-state condition was 440 mV and it was stable for the entire operation time. In a continuous system, the effect of hydraulic retention time (HRT) on performance of MFC was examined. The optimum HRT was found to be around 7 h. Maximum produced power and current density at optimum HRT were 1210 mA m⁻² and 283 mW m⁻², respectively.     

Microbial fuel cell performance with non-Pt cathode catalysts

Various cathode catalysts prepared from metal porphyrines and phthalocyanines were examined for their oxygen reduction activity in neutral pH media. Electrochemical studies were carried out with metal tetramethoxyphenylporphyrin (TMPP), CoTMPP and FeCoTMPP, and metal phthalocyanine (Pc), FePc, CoPc and FeCuPc, supported on Ketjenblack (KJB) carbon. Iron phthalocyanine supported on KJB (FePc-KJB) carbon demonstrated higher activity towards oxygen reduction than Pt in neutral media. The effect of carbon substrate was investigated by evaluating FePc on Vulcan XC carbon (FePcVC) versus Ketjenblack carbon. FePc-KJB showed higher activity than FePcVC suggesting the catalyst activity could be improved by using carbon substrate with a higher surface area. With FePc-KJB as the MFC cathode catalyst, a power density of 634 mW m⁻² was achieved in 50 mM phosphate buffer medium at pH 7, which was higher than that obtained using the precious-metal Pt cathode (593 mW m⁻²). Under optimum operating conditions (i.e. using a high surface area carbon brush anode and 200 mM PBM as the supporting electrolyte with 1 g L⁻¹ acetate as the substrate), the power density was increased to 2011 mW m⁻². This high power output indicates that MFCs with low cost metal macrocycles catalysts is promising in further practical applications.