共查询到19条相似文献,搜索用时 140 毫秒
1.
2.
3.
4.
5.
针对微细电火花加工过程中排屑困难,极易产生短路、拉弧等非正常加工现象,进而造成微细电火花加工效率低、电极损耗大等特点,基于压电陶瓷的逆压电效应提出了一种新的加工方法--压电自适应微细电火花加工技术,对其加工原理进行了详细阐述,并结合试验对该加工系统的加工特性进行了详细分析.试验证明该技术在加工过程中能够实现放电间隙与放电状态的自适应调节,促进捧屑,可有效控制短路及拉弧现象的出现,进而提高微细电火花的加工稳定性及加工效率,并能实现超低电压下的微细电火花加工.结合实例说明采用压电自适应微细电火花加工技术进行小孔加工的过程中能实现稳定加工,获得较高的加工效率,并且加工的小孔圆度较好,说明该技术在微小孔加工方面具有广阔的应用前景. 相似文献
6.
开发了一套微细电火花加工系统,该系统不仅能加工微细轴、微细孔,还能实现微三维结构的微细电火花加工。研究了针对该系统的微细电火花加工工艺技术,研究了放电电压、放电电容等工艺参数,主轴转速,以及工作液介质对微细电火花加工效率、相对电极损耗率的影响规律。采用旋转削边电极技术大大提高了进行大深径比微细孔加工时的加工效率。进行了大量的加工实验,加工出了最小直径为6μm的微细轴以及最小直径为10μm的微细孔;通过对电极损耗的在线补偿策略研究,实现了微三维结构的加工,加工出了外径为4mm、具有24个叶片的微型涡轮盘及具有微三维结构的微细梁,充分证实了该系统的广泛适用性。 相似文献
7.
介绍了一种采用蠕动式微进给机构的微细电火花加工装置,尝试微细火花加工的实用化和装置本身的微小型化。内容包括该装置机构的设计制作及初步的加工实验结果,特别是蠕动式微进给机构提高输出推力、适用于微细电火花加工的设计实现。 相似文献
8.
9.
正电火花喷孔钻床的研制成功,解决了我国0.2 mm以下高精度微细孔不能加工的难题,打破了国外对这一技术的长期垄断。在电火花微小孔的加工中解决的难题有:电极宏微伺服控制系统、微细电火花间隙放电状态监测技术、微细电极自动进丝及高精度旋转机构、去离子水自动循环制取装置和微小孔加工工艺数据库的建立。以鲁南机床厂的电火花喷孔钻床为例,抽查其加工的任意50件工件,分别用塞规、三坐标测量仪、 相似文献
10.
正随着工业的快速发展,电火花高精密加工技术在特殊加工中日趋广泛,其中微细孔的应用尤为突出。针对加工汽车喷油嘴的高精密微细锥孔,研制出了一种高精密旋转锥孔机构,以满足高标准的排放要求,从而实现喷油嘴的批量化电火花加工。1.结构方案的设计高精密旋转加工锥孔的机构是数控电火花喷孔钻加工机床的重要部件,为了满足电火花数控喷孔钻加工喷 相似文献
11.
压电驱动技术在电火花加工中的应用 总被引:2,自引:0,他引:2
压电驱动技术可实现电极直接驱动进行电火花加工,该技术可以广泛地用于航天航空,精密模具,医疗器械等领域中微型器件或异形微小孔的加工,介绍几种典型的压电驱动技术,如椭圆式电火化加工技术,基于超声马达的电火化加工技术,蠕动式电火花加工技术,为提高电火花加工的效率,缩短加工时间,提出在压电驱动技术的基础上进一步在加工电极上附加超声振动,为该项新技术的发展提供了启示。 相似文献
12.
Li Yong Guo Min Li Fang Zhou Zhaoying Department of Precision Instruments Mechanology Tsinghua University Beijing China 《机械工程学报(英文版)》2002,15(2):177-181
Micro electro discharge machining (micro EDM) is a feasible way to manufacture micro structures and has potential application in advanced industrial fields. For the realization of micro EDM, it is necessary to pay careful attention to its equipment design and the development of process techniques. The present status of research and development of micro EDM equipment and process techniques is overviewed. A micro electro discharge machine incorporated with an inchworm type of micro feed mechanism is introduced, and a micro electro discharge machine for drilling micro holes suitable to industrial use is also introduced. Some of the machining experiments carried out on the micro EDM prototypes are shown and the feasibility of the micro EDM technology to practical use is discussed. 相似文献
13.
磨粒辅助EDM与ECM复合加工技术 总被引:1,自引:0,他引:1
微机电系统(Micro electromechanical systems,MEMS)的快速发展与产品微型化的发展趋势对微细结构表面(包括微孔、微槽和微棱柱/锥等)的加工质量提出了更高的要求,为了提高微细结构表面的加工质量,提出一种磨粒辅助放电加工(Electrodischarge machining,EDM)与电化学加工(Electro chemical machining,ECM)复合加工新方法,通过建立微加工模型分析了该方法的加工机理,搭建了微加工试验平台,并进行了工艺参数优化研究,采用直径500μm和75μm的钨电极在SUS 304不锈钢上分别进行了微盲孔和微通孔加工试验研究,结果表明,在所用的EDM、EDM与ECM复合加工和磨粒辅助EDM与ECM复合加工三种方法中,磨粒辅助EDM与ECM复合加工方法获得的表面粗糙度(Ra15 nm)最高,因此该方法是微细结构表面高效和高质量加工的最佳方法之一。 相似文献
14.
Do Kwan Chung Hong Shik Shin Min Soo Park Chong Nam Chu 《International Journal of Precision Engineering and Manufacturing》2011,12(2):195-201
Micro EDM using conventional pulse generators such as the RC type or transistor type with water as the dielectric fluid suffers
from poor accuracy of machined structures due to electrolytic corrosion. In this study, a new high frequency bipolar pulse
generator for micro EDM in water was developed in order to prevent electrolytic corrosion. The new pulse generator produced
a high frequency bipolar pulse possessing a positive pulse duration of several hundred nanoseconds with a high repetition
rate provided to the machining gap. Discharge characteristics of micro EDM using the new pulse generator were investigated.
Machining characteristics were also investigated according to machining conditions such as the repetition rate, positive voltage,
capacitance and resistivity. Using the new pulse generator, micro holes without electrolytic corrosion were successfully fabricated
in deionized water and tap water. Machining time, tool wear and clearance using the new pulse generator in deionized water
decreased compared with those using the RC circuit in kerosene. 相似文献
15.
微细电火花加工中电极材料的蚀除机理研究 总被引:10,自引:0,他引:10
在微细电火花加工过程中 ,由于放电时间极短 ,使得其阴阳两极的电极材料蚀除过程产生较大的差异。本文应用传热学和电场的基本理论 ,分别对微细电火花加工阴阳两极的材料蚀除机理进行了理论研究 ,得出了在窄脉宽微细电火花加工中 ,尽量缩短脉宽可提高阳极材料的去除效率 ,同时又不会明显增加阴极材料损耗的结论。为微细电火花加工脉冲电源设计及加工工艺的改进提供了理论依据 相似文献
16.
Electrical discharge machining (EDM) is one of the most promising non-traditional micro-scale machining methods. Because several operating parameters that are insignificant in macro EDM cannot be neglected during micro EDM process, models derived from the macro EDM process may be inappropriate at the micro scale. This paper contains a comprehensive review of size effects in traditional micro-machining and characteristics specific to micro EDM compared to macro EDM techniques. The very concept of size effects in micro EDM is thoroughly defined and three categories of effects are presented: material microstructure, processing parameter and thermal conduction size effects. Future potential research directions on the subject are also summarized. We assert that careful research and precise attention must be given to size effects in micro EDM. Size effect information especially benefits the machining speed and machining precision of micro EDM. 相似文献
17.
Dong-Yea Sheu Chung-Chieh Cheng 《The International Journal of Advanced Manufacturing Technology》2013,65(1-4):485-492
This paper describes a hybrid gluing and assembling process on micro electrical discharge machine (EDM) to produce micro ball-ended spherical stylus tips for micro coordinate measurement machine's (CMM's) tactile probing heads. Combining wire electro-discharge grinding technology and position controlling function of EDM, a micro glass ball could be glued onto the cantilever successfully. The experimental results show that the roundness of the largest profile micro glass-ball-ended styli with a 0.07-mm diameter could be as small as 0.613 μm. The deviation and roundness of the stylus tips can be controlled more effectively by this gluing and assembling process. The adhesion strength of the gluing stylus tip is approximately 12 mN. These ball-ended stylus tips could be used on micro CMM's tactile probing head for micro component metrology in the near future. 相似文献
18.
Qingyu Liu Qinhe Zhang Kan Wang Guang Zhu Xiuzhuo Fu Jianhua Zhang 《机械工程学报(英文版)》2016,29(6):1193-1199
Electrical discharge machining(EDM) is a promising non-traditional micro machining technology that offers a vast array of applications in the manufacturing industry. However, scale effects occur when machining at the micro-scale, which can make it difficult to predict and optimize the machining performances of micro EDM. A new concept of “scale effects” in micro EDM is proposed, the scale effects can reveal the difference in machining performances between micro EDM and conventional macro EDM. Similarity theory is presented to evaluate the scale effects in micro EDM. Single factor experiments are conducted and the experimental results are analyzed by discussing the similarity difference and similarity precision. The results show that the output results of scale effects in micro EDM do not change linearly with discharge parameters. The values of similarity precision of machining time significantly increase when scaling-down the capacitance or open-circuit voltage. It is indicated that the lower the scale of the discharge parameter, the greater the deviation of non-geometrical similarity degree over geometrical similarity degree, which means that the micro EDM system with lower discharge energy experiences more scale effects. The largest similarity difference is 5.34 while the largest similarity precision can be as high as 114.03. It is suggested that the similarity precision is more effective in reflecting the scale effects and their fluctuation than similarity difference. Consequently, similarity theory is suitable for evaluating the scale effects in micro EDM. This proposed research offers engineering values for optimizing the machining parameters and improving the machining performances of micro EDM. 相似文献
19.
F.-T. Weng M.-G. Her 《The International Journal of Advanced Manufacturing Technology》2002,19(4):266-270
The micro machining of copper plates by the electrical discharge machining (EDM) process is described. Tungsten carbide was
selected as the material for the electrode. Experiments were carried out on a conventional CNC-EDM machine to investigate
machining of micro holes, and micro slots. The results show that micro holes, and micro slots can be successfully processed
on a conventional CNC-EDM machine. To improve the productivity of micro parts using the EDM process, a batch production method
of micro EDM using multi-electrodes has been studied. A new technique for preparing multi-electrodes has been developed. Results
also show that the batch production of micro parts using EDM is feasible and that the batch production of micro parts using
EDM process with multi-electrodes is very effective. 相似文献