Explosive welding of stainless steel–carbon steel coaxial pipes

Bi-metallic corrosion resistant steel pipes were produced through explosive welding process. The weldability window of the stainless steel pipe (inner pipe) and the carbon steel pipe (outer pipe) was determined by the use of available semi-empirical relations. The impact velocity of the pipes as the most important collision parameter was calculated by the finite element simulation. Direct effect of the explosive mass reduction on the bonding interface of the pipes was studied. Optical microscopy study showed that a transition from a wavy interface to a smooth one occurs with decrease in explosive load.     

Numerical simulation and validation of impact response of axially-restrained steel–concrete–steel sandwich panels

Steel–concrete–steel (SCS) sandwich panels are an effective means for protecting personnel and infrastructure facilities from the effects of external blast and high-speed vehicle impact. In conventional SCS construction, the external steel plates are connected to the concrete infill by welded shear stud connectors. This paper describes a programme of research in which the non-composite SCS panels with axially restrained connections were studied experimentally and numerically. High fidelity finite element models for axially restrained steel–concrete–steel panels subjected to impact loading conditions were developed using LS-DYNA. The simulation results were validated against the dynamic testing experimental results. The numerical models were able to predict the initial flexural response of the panels followed by the tensile membrane resistance at large deformation. It was found that the strain rate effects of the materials and the concrete material model could have significant effect on the numerically predicted flexural strength and tensile membrane resistance of the panels.     

Load–impulse characterization for steel connection

Abnormal loading generated by blast or impact may cause local damage in a building that may evolve to affect the whole structural system. Therefore, structures have to be designed to prevent such disproportional consequences. Connection is an important contributor to ductility and robustness of the structural steel systems in mitigating such consequences. The aim of this study was to derive a better understanding of how steel connections behave under high-speed loads by means of characterizing their resistance, ultimate strength, and ductility in the form of load–impulse diagrams. The established high-strain-rate resistance properties were applied into simplified frame analyses. The accuracy and cost-effectiveness of the approach were then evaluated comparing the results from detailed and simplified models.     

Hot ductility of directly cast C–Mn–Nb–Al steel

Abstract

Tensile samples of a C–Mn–Nb–Al steel (BS 4360: 50D grade) have been cast in situ and either directly tested in the temperature range 850–1200°C, or were allowed to cool through the transformation, re–solution treated, and then tested in the same temperature range. The hot ductility of the directly tested cast material was found to be superior to that of the reheated material. Carbon extraction replicas taken close to the fracture surfaces showed large differences in the distribution of sulphide inclusions and NbCN precipitates along the γ boundaries. The directly cast material had sulphide inclusions and NbCN precipitates present in the form of coarse particles situated close to the interdendritic boundaries. A significant proportion of these coarse sulphide inclusions and NbCN eutectics, produced during solidification, redissolved on reheating at 1330°C, and subsequently precipitated in a much finer form at the γ grain boundaries, reducing hot ductility. It appears likely that the very marked segregation which occurred during solidification enhanced the interdendritic regions with sulphur to such an extent that the sulphideformed was (Mn, Fe)S, which in gradually changing to the equilibrium precipitate, depleted the surrounding matrix of manganese. The low manganese level accompanying these inclusions allowed a greater degree of solution of the sulphides to occur on reheating and accounted for the subsequent fine precipitation at the boundaries.

MST/361     

Serrated yielding in Nb–V dual phase steel

Abstract

The characteristics of serrated yielding (the Portevin–Le Chatelier effect) in a Nb–V dual phase steel have been studied in the temperature range 85–210°C at strain rates between 1·2 × 10^?5 and 1·2 × 10^?2 s^?1. Serrated yielding was found to initiate only after a critical strain ?_c was reached. The strain between two successive serrations ??_s increases almost linearly with strain, while the stress drop ?σ_c increases with strain up to ?σ_max, then decreases. The exponent β in the mobile dislocation density–plastic strain relationship (ρ_m= ?^β) is 1·09 in the temperature range 85–140°C and 1·34 in the temperature range 140–210°C. The results also indicate that in the same temperature ranges there are two values of activation energy for type A serrations, i.e. 79 and 119 kJ mol^?1 respectively. The results are discussed in terms of substitutional–interstitial solute atom interaction and changes of concentration of interstitial atoms.

MST/934     

Grain boundary and fracture surface analysis of Fe–C–P steel

Abstract

The present paper investigates the distribution of grain boundary types and fracture surface crystallography in an Fe–C–P alloy. It is shown that electron backscatter diffraction (EBSD) is an effective technique with which to conduct these investigations. The proportions of both Σ1 and particularly Σ3 (in coincidence site lattice notation)present after various heat treatments were higher than would have been expected for random generation. There was limited evidence that both higher annealing temperatures and longer annealing times promoted generation of Σ3 type boundaries. The standard EBSD technique was modified and extended to encompass both the novel ‘matched fracture’ specimen approach and direct mapping from fracture surfaces to provide crystallographic information. A correlation was noted between higher aging temperatures and proportions of cleavage fracture. Furthermore, there was a strong correlation between cleavage fracture surfaces exhibiting river markings and an {001} surface orientation.     

Using direct hot-rolling approach to obtain dual-phase weathering steel Cu–P–Cr–Ni–Mo

A weathering steel Cu–P–Cr–Ni–Mo has been developed which exhibits special continuous cooling transformation characteristics which permit the desired dual-phase (DP) microstructure to be obtained by direct hot-rolling. Hot-rolling procedures to obtain DP microstructures have been designed based on the continuous cooling transformation diagram of weathering steel Cu–P–Cr–Ni–Mo. The results show that the microstructures of DP weathering steels Cu–P–Cr–Ni–Mo are characterized by an irregular distribution of island-shaped martensite–austenite in the matrix of polygonal ferrite grains. DP weathering steel Cu–P–Cr–Ni–Mo with favorable corrosion resistant property, weldability and mechanical properties, such as, high strain hardening exponent values, a lower ratio of yield to tensile strength, and higher strengths; and is obtained successfully by direct hot-rolling.     

Description of stress–strain curves for stainless steel alloys

There is a wide variety of stainless steel alloys, but all are characterized by a rounded stress–strain response with no sharply defined yield point. This behaviour can be represented analytically by different material models, the most popular of which are based on the Ramberg–Osgood formulations or extensions thereof. The degree of roundedness, the level of strain hardening, the strain at ultimate stress and the ductility at fracture of the material all vary between grades, and need to be suitably captured for an accurate representation of the material to be achieved. The aim of the present study is to provide values and predictive expressions for the key parameters in existing stainless steel material models based on the analysis of a comprehensive experimental database. The database comprises experimental stress–strain curves collected from the literature, supplemented by some tensile tests on austenitic, ferritic and duplex stainless steel coupons conducted herein. It covers a range of stainless steel alloys, annealed and cold-worked material, and data from the rolling and transverse directions. In total, more than 600 measured stress–strain curves have been collected from 15 international research groups. Each curve from the database has been analysed in order to obtain the key material parameters through a curve fitting process based on least squares adjustment techniques. These parameter values have been compared to those calculated from existing predictive models, the accuracy of which could therefore be evaluated. Revised expressions providing more accurate parameter predictions have been proposed where necessary. Finally, a second set of results, containing material parameters reported directly by others, with information of more than 400 specimens, has also been collected from the literature. Although these experimental results were not accessible as measured raw data, they enabled further confirmation of the suitability of the proposed equations.     

Serrated yielding in 9Cr–1Mo ferritic steel

Abstract

Tensile tests were performed on specimens in quenched and tempered and thermally aged conditions over a wide temperature range (300–873 K) to assess the occurrence of serrated flow, a manifestation of dynamic strain aging (DSA), in 9Cr–1Mo ferritic steel, with an emphasis on the influence of prior thermal aging on serrated yielding. The alloy exhibited jerky/serrated flow in the load–elongation curves at intermediate temperatures. Types A, B, and C serrations were observed, depending on the test temperature and applied strain rate. The apparent activation energy of 83 kJ mol^-1 measured for serrated flow suggests that diffusion of an interstitial solute such as carbon is responsible for dynamic strain aging in 9Cr–1Mo steel. Prior thermal aging at 793 K for 5000 h and at 873 K for 1000 and 5000 h resulted in a significant decrease in the height of serrations, i.e. the magnitude of the stress drop, as well as an increase in the critical strain for the onset of serrations. Both of these observations indicate reduced propensity to DSA as a result of increased precipitate sinks as well as a reduced carbon concentration in solid solution owing to an increased density of carbides in the thermally aged conditions. Reduced propensity to DSA resulted in a significant reduction in the strength values at intermediate temperatures.     

Interfacial structure of steel–aluminum bonding plate under non–equilibrium rapid solidification

A steel–aluminum solid–liquid bonding plate is prepared using a non–equilibrium rapid solidification method (including four kinds of processes such as roughening the steel plate surface, immersing influx at the steel plate surface, short–time bonding and rapid solidification). The interfacial structure of the bonding plate is investigated by means of electron probe microanalysis and X–ray diffraction. The results show that the interfacial structure of the bondingplate under non–equilibrium rapid solidiication is quite different from that of the bonding plate in conventional steel–aluminum solid–liquid bonding, i.e. the interface of the bonding plate under non-equilibrium rapid solidification ismade up of an aluminum-rich region (in the form of a group of Fe₄Al₁₃ teeth that grow from the contact surface to the steel side) at the bulge of steel plate surface and an aluminum–poor region (in the form of Fe–Al solid solution of which the Al content is less than 3.5 wt%) at the concave surface of the steel plate alternately.     

Oxide/metal interface on 20Cr–25Ni–Nb stainless steel

Abstract

20Cr–25Ni–Nb stabilised stainless steel is used to contain the fuel in the advanced gas cooled reactor. During operation, this steel must withstand temperatures from 600 to 1073 K in CO₂ gas at 40 atm pressure. It is important that the oxide which forms on this steel is thoroughly characterised and the adherence of the oxide to the metal is understood. A technique of sputter ion plating has been used to remove the oxide from the metal without destroying either metal or oxide. This involves plating the oxide with nickel or molybdenum at a temperature of 600 K, while sputtering the surface with argon ions. On cooling, stresses set up between the oxide and the metal cause the oxide plus sputtered layer to peel off allowing both the metal and oxide sides of the interface to be examined. Results are presented from studies of the metal/oxide interface using scanning Auger microscopy. Analysis of grain centres and grain boundaries indicates that silicon and chromium play an important role in oxide/metal adhesion and, together with conventional analysis of the bulk oxide, assist in determining the oxidation mechanism.

MST/862     

Nanostructured copper–steel microlaminates: preparation and mechanical properties

The evolution of the mechanical properties of multilayer copper–iron composites with a number of layers of 11 to 1620 in annealing at 750°C is described. It has been established that properties of composites composed of more than 300–400 layers depend on their number and the annealing time. We have experimentally confirmed the possibility to develop microlaminates whose mechanical and technological characteristics exceed substantially those of matrix metals.     

Laser and GTAW torch processing of Fe–Cr–B coatings on steel

A comparison has been made of the relationship between microstructure and microhardness developed by surface melting Nanosteel SHS 7170 Fe–Cr–B alloy powder onto a plain carbon steel surface. This powder was initially developed as a high velocity oxyfuel sprayed coating, giving a strength 10 times that of mild steel, and is particularly suitable for surface protection against wear and corrosion. In the present study, the alloy powder was injected into the laser melted surface, while a preplaced powder was melted using the gas tungsten arc welding (GTAW) technique. The laser track consisted of fine dendrites and needle-like microstructures, which produced a maximum hardness value of over 800 HV, while the GTAW track produced a mixture of equiaxed and columnar grain microstructures with a maximum hardness value of 670 HV. The lower hardness values are considered to be associated with dilution and grain size.     

Effect of heat treatment on microstructure and mechanical properties of Cr–Ni–Mo–Nb steel

Abstract

The microstructure and mechanical properties of a medium carbon Cr–Ni–Mo–Nb steel in quenched and tempered conditions were investigated using transmission electron microscopy (TEM), X-ray analysis, and tensile and impact tests. Results showed that increasing austenitisation temperature gave rise to an increase in the tensile strength due to more complete dissolution of primary carbides during austenitisation at high temperatures. The austenite grains were fine when the austenitisation temperature was <1373 K owing to the pinning effect of undissolved Nb(C,N) particles. A tensile strength of 1600 MPa was kept at tempering temperatures up to 848 K, while the peak impact toughness was attained at 913 K tempering, as a result of the replacement of coarse Fe rich M₃C carbides by fine Mo rich M₂C carbides. Austenitisation at 1323 K followed by 913 K tempering could result in a combination of high strength and good toughness for the Cr–Ni–Mo–Nb steel.     

Prediction of grain growth of coarse-grained austenite in Nb–V–Ti microalloyed steel

Abstract

Grain growth of coarse-grained austenite in Nb–V–Ti microalloyed steel during equalisation was predicted by extending the previous investigation. The prediction worked with initial austenite grain size distribution instead of average grain size. An improved model taking into account the holding time was used in the prediction. The result showed that only part of initial austenite grains grow at each equalisation temperatures, but the grain size of growing grains is expanded to a wider range with increasing equalisation temperature, which indicates that grain size distribution should be considered when grain growth of coarse-grained austenite is evaluated. The predicted austenite grain size distribution is close fit to the measured one and further work is expected to improve the quality of model prediction.     

Microstructural evolution and solidification cracking susceptibility of Fe–18Mn–0.6C–xAl steel welds

In this work, the solidification behavior and solidification cracking of Fe–18Mn–0.6C–xAl (x = 1.49, 2.37, 4.79, 6.04 wt%) alloys were investigated. A longitudinal Varestraint test was applied to evaluate the solidification cracking tendency of Al-added high-Mn steel welds. In terms of total crack length and maximum crack length at 4 % applied strain, the solidification cracking susceptibility of high-Mn steel decreased with increasing Al content. Addition of Al suppressed the formation of low melting point eutectics (γ + (Fe,Mn)₃C) along the grain boundaries during the final stage of solidification, which resulted in the decrease of solidification cracking tendency. The Al segregated extensively to the dendrite core opposite to Mn and C during solidification, which promoted the formation of δ ferrite. Further, the transition of the solidification sequence from the primary austenitic to primary ferritic mode provided a noticeable improvement in solidification cracking resistance in high-Mn steel welds similar to austenitic stainless steel welds.     

High-temperature properties of steel material under different temperature–load pathways

Abstract

High-temperature material properties have been considered to be related to only to the temperature state while, in fact, under different pathways of heating, cooling, loading or unloading, the relationship of stress, strain, and temperature may be varied. To investigate the influence of the temperature – load pathways on high-temperature properties of structural steel, a series of tests were carried out on steel material Q235 which is widely used in China. From the tests, the relationship between stress, strain, and temperature under different temperature – load pathways was obtained. These show that great difference exists in the different pathways. The conclusions indicate that the mechanical behaviour of the structural steel is relevant to not only the temperature state but also that the temperature – load history, the 3D relationship between stress, strain, and temperature under a certain temperature – load pathway is more relevant for expressing the high-temperature properties of structural steel.     

Strain rate-dependent hardening with dislocation-twin interaction of Fe–Mn–Al–C steel using crystal plasticity

A crystal plasticity finite element model with dislocation-twin interaction was developed to study the strain rate-dependent hardening of Fe–Mn–Al–C twinning-induced plasticity steel. Microstructural state variables including twinning space and dislocation density were incorporated to describe the mechanical twins hindering gliding dislocations. In situ scanning electron microscope tension and electron backscatter diffraction tests were conducted as validation and supplement. Predicted stress and strain hardening rate at various strain rates agree well with the experimental results. The increasing strain hardening stage is attributed to the dynamic competition between deformation twinning and dynamic recovery of dislocations. The intergranular deformation heterogeneity associated with the competitive activities of deformation mechanisms was also studied. The results indicate a larger contribution of slip to overall hardening than twinning.     

Diffusion annealing of Fe–Ni alloy coatings on steel substrates

A two-stage surface treatment of steel is described. During the first stage, a steel surface is coated with an Fe–14% Ni electrodeposit having an initial hardness of 300–400 HV. Subsequently, the microstructure and hardness of the coatings are modified by thermal and thermochemical treatment. The annealing at temperatures between 500 and 1000 °C leads to the diffusion of carbon from the substrate to the coating and an increase in coating hardness after cooling. In some cases, the enrichment of coating in carbon is enhanced by applying an external source of carbon and nitrogen. As an example, carburizing and carbonitriding in solid media are presented. Owing to a difference in the temperature of the – phase transformation between the steel substrate and the Fe–Ni coating, the thermal treatment is conducted at a coexistence of – or – diffusion couples. This allows us to obtain the various microstructure and depth-profiles of hardness across the coating thickness and the adjacent region of the substrate. Some benefits of the proposed surface treatment are discussed.     

Cleavage fracture in 26Cr–1Mo ferritic stainless steel

Abstract

Cleavage fracture of a 26Cr–1Mo ferritic stainless steel has been studied using fatigue precracked specimens. The parameters determined were fracture toughness, cleavage fracture strength, and effective surface energy of ferrite. The results have been compared with earlier results on notched specimens.

MST/185