Tough–brittle transition in unidirectional composites with fibre breakage and fibre–matrix interfacial failure

International Journal of Fracture - Fracture of three-dimensional unidirectional composites is studied through Monte Carlo fracture simulations on model composites. Fracture develops in the model...     

Accelerated weathering of fire-retarded wood–polypropylene composites

In this study, the influence of fire retardants, namely aluminum trihydrate, zinc borate, melamine, graphite, titanium dioxide on the durability of polypropylene-based co-extruded wood–plastic composites is studied. The composites underwent accelerated weathering under a xenon-arc lamp source during 1000 h. FTIR analysis of the composite surface revealed a degradation process which was accompanied by chemical changes, including vinyl-like and carbonyl groups accumulation; fire retardants did not influence the photo-oxidation mechanism of the composite. Fire retardant-loaded samples had smaller color change compared to the unfilled one. The tensile properties of all composites declined after the weathering. Significant changes in the surface morphology of the weathered composites were observed with a scan electron microscope.     

Mechanical property evaluation of sisal–jute–glass fiber reinforced polyester composites

The composite materials are replacing the traditional materials, because of its superior properties such as high tensile strength, low thermal expansion, high strength to weight ratio. The developments of new materials are on the anvil and are growing day by day. Natural fiber composites such as sisal and jute polymer composites became more attractive due to their high specific strength, lightweight and biodegradability. Mixing of natural fiber with Glass-Fiber Reinforced Polymers (GFRPs) are finding increased applications. In this study, sisal–jute–glass fiber reinforced polyester composites is developed and their mechanical properties such as tensile strength, flexural strength and impact strength are evaluated. The interfacial properties, internal cracks and internal structure of the fractured surfaces are evaluated by using Scanning Electron Microscope (SEM). The results indicated that the incorporation of sisal–jute fiber with GFRP can improve the properties and used as a alternate material for glass fiber reinforced polymer composites.     

Accelerated weathering of wood–polypropylene composites containing minerals

Accelerated weathering tests were carried out on wood–polypropylene composites containing minerals. Three different mineral fillers were studied: calcium carbonate, wollastonite and talc. Colour changes were evaluated after distinct periods; the total time of exposure of the composites to UV irradiation was 2000 h. The weathering resulted in significant colour fading of the composites. The composites containing mineral fillers had higher changes of colour (lightness) than the reference composite. Scanning electron microscopy analysis revealed deterioration of the polymer surface layer in all weathered composites. Exposure of the reference composite to UV irradiation resulted in the disappearance of the polypropylene surface layer and disclosure of wood fibres, which led to a higher drop in the lignin content of this composite compared to mineral-containing composites. A substitution of part of the wood with mineral fillers resulted in decreased water absorption and thickness swelling of mineral-containing composites, compared to the reference composite. Exposure to water immersion-freeze–thaw cyclic treatment and UV irradiation led to a decrease in the Charpy impact strength of the composites, except for the composite containing talc.     

Optimization of delamination factor in drilling GFR–polypropylene composites

Glass fiber-reinforced polypropylene composites often replace the conventional materials due to their special or unique mechanical properties. As the applications of these composites increase for a number of industries, drilling of these composites is inevitable for subsequent composite product manufacturing stage. In the drilling of composites, the thrust force is induced during the drilling operation; as a result, it causes damage. This damage is characterized by the delamination factor, which depends on the machining parameters such as speed of the spindle, feed rate, and drill diameter. The study on the delamination in the drilling of glass fiber-reinforced polypropylene is limited and has been carried out comprehensively. The effect of machining parameters on delamination in the drilling of glass fiber-strengthened polypropylene (GFR-PP) composites is studied through the Box–Bhenken design. Response surface method, along with the desirability analysis, is used for modeling and optimization of delamination factor in the drilling. The result proves that the models are effectively used to forecast the delamination in the drilling of GFR-PP composites. Also, the result indicates that the foremost issue that influences the delamination is the feed rate.     

Development of vegetable fibre–mortar composites of improved durability

The primary concern for vegetable fibre reinforced mortar composites (VFRMC) is the durability of the fibres in the alkaline environment of cement. The composites may undergo a reduction in strength and toughness as a result of weakening of the fibres by a combination of alkali attack and mineralisation through the migration of hydration products to lumens and spaces. This paper presents several approaches used to improve the durability performance of VFRMCs incorporating sisal and coconut fibres. These include carbonation of the matrix in a CO₂-rich environment; the immersion of fibres in slurried silica fume prior to incorporation in the ordinary Portland cement (OPC) matrix; partial replacement of OPC matrix by undensified silica fume or blast-furnace slag and a combination of fibre immersion in slurried silica fume and cement replacement. The durability of the modified VFRMC was studied by determining the effects of ageing in water, exposure to cycles of wetting and drying and open air weathering on the microstructures and flexural behaviour of the composites. Immersion of natural fibres in a silica fume slurry before their addition to cement-based composites was found to be an effective means of reducing embrittlement of the composite in the environments studied. Early cure of composites in a CO2-rich environment and the partial replacement of OPC by undensified silica fume were also efficient approaches in obtaining a composite of improved durability. The use of slag as a partial cement replacement had no effect on reducing the embrittlement of the composite.     

The effects of alkali–silane treatment on the tensile and flexural properties of short fibre non-woven kenaf reinforced polypropylene composites

Kenaf fibre reinforced polypropylene composites were manufactured by compression moulding. The kenaf fibre was considered in three forms; untreated, treated with sodium hydroxide solution and treated with sodium hydroxide solution followed by three-aminopropyltriethoxysilane. The effects of these chemical treatments on the tensile and flexural properties of the composites were investigated. Mechanical test results show that alkali treatment followed by three-aminopropyltriethoxysilane treatment (alkali–silane treatment) significantly improves the tensile and flexural properties of short fibre non-woven kenaf polypropylene composites. In particular, the specific tensile and flexural strengths of alkali–silane treated kenaf composites with 30% fibre mass fraction are, respectively, only 4% and 11% lower than those of composites made using glass fibre. Scanning electron microscopy examination shows that the improvements in the tensile and flexural properties resulting from alkali–silane treatment can be attributed to better bonding between the fibres and matrix.     

Structure–morphology–mechanical properties relationship of some polypropylene/lignocellulosic composites

Natural lignocellulosic materials have an outstanding potential as thermoplastic reinforcement. Polypropylene composites were prepared using different types of lignocellulosic materials by melt blending of 70 wt% polypropylene (PP) and 30 wt% biomasses. The specimens were firstly evaluated for structural and morphological properties by infrared spectroscopy, X-ray diffraction, scanning electron and polarized optical microscopy. Depending on the biomass type, there were evidenced some particular shifts of the infrared bands and also crystallinity changes. An increase in crystallinity is explained by nucleating agent role of biomass. The morphological changes are directly related to variation in mechanical and rheological properties, an increase in Young modulus, melt viscosity and storage and loss moduli being recorded.     

Toughening performance of glass fibre composites with core–shell rubber and silica nanoparticle modified matrices

The fracture energies of glass fibre composites with an anhydride-cured epoxy matrix modified using core–shell rubber (CSR) particles and silica nanoparticles were investigated. The quasi-isotropic laminates with a central 0°/0° ply interface were produced using resin infusion. Mode I fracture tests were performed, and scanning electron microscopy of the fracture surfaces was used to identify the toughening mechanisms.The composite toughness at initiation increased approximately linearly with increasing particle concentration, from 328 J/m² for the control to 842 J/m² with 15 wt% of CSR particles. All of the CSR particles cavitated, giving increased toughness by plastic void growth and shear yielding. However, the toughness of the silica-modified epoxies is lower as the literature shows that only 14% of the silica nanoparticles undergo debonding and void growth. The size of CSR particles had no influence on the composite toughness. The propagation toughness was dominated by the fibre toughening mechanisms, but the composites achieved full toughness transfer from the bulk.     

Elastomer modified polypropylene–polyethylene blends as matrices for wood flour–plastic composites

Blends of polyethylene (PE) and polypropylene (PP) could potentially be used as matrices for wood–plastic composites (WPCs). The mechanical performance and morphology of both the unfilled blends and wood-filled composites with various elastomers and coupling agents were investigated. Blending of the plastics resulted in either small domains of the minor phase in a matrix of major phase or a co-continuous morphology if equal amounts of HDPE and PP were added. The tensile moduli and yield properties of the blends were clearly proportional to the relative amounts of HDPE and PP in the blends. However, the nominal strain at break and the notched Izod impact energies of HDPE were greatly reduced by adding as little as 25% of the PP. Adding an ethylene–propylene–diene (EPDM) elastomer to the blends, reduced moduli and strength but increased elongational properties and impact energies, especially in HDPE-rich blends. Adding wood flour to the blends stiffened but embrittled them, especially the tougher, HDPE-rich blends, though the reductions in performance could be offset somewhat by adding elastomers and coupling agents or a combination of both.     

Effect of post-curing on properties of carbon fibre–epoxy composites

Abstract

The effect of post-curing on the moisture absorption characteristics of Fibredux 914/T300 carbon fibre–epoxy composites, and hence on their thermomechanical behaviour, has been examined. Laminates 1 mm thick were post-cured at 190 or 210°C for 4 or 10 h. The various cross-link densities thus established had almost no effect on the moisture absorption behaviour. Interlaminar shear strength and torsion pendulum tests gave similar results, in that the cross-link density had almost no influence on the dynamic shear modulus or the mechanical dissipation factor. From these findings, environmental degradation of the composite is shown to depend on the content of absorbed water. The behaviour of the composite in hot, humid conditions therefore cannot be improved by post-curing treatment.

MST/400     

Tannin–phenolic resins: Synthesis,characterization, and application as matrix in biobased composites reinforced with sisal fibers

A tannin–phenolic resin (40 wt% of tannin, characterized by ¹H nuclear magnetic resonance (NMR) and ¹³C NMR, Fourier transform infrared, thermogravimetry, differential scanning calorimetry) was used to prepare composites reinforced with sisal fibers (30–70 wt%). Inverse gas chromatography results showed that the sisal fibers and the tannin–phenolic thermoset have close values of the dispersive component and also have predominance of acid sites (acid character) at the surface, confirming the favoring of interaction between the sisal fibers and the tannin–phenolic matrix at the interface. The Izod impact strength increased up to 50 wt% of sisal fibers. This composite also showed high storage modulus, and the lower loss modulus, confirming its good fiber/matrix interface, also observed by SEM images. A composite with good properties was prepared from high content of raw material obtained from renewable sources (40 wt% of tannin substituted the phenol in the preparation of the matrix and 50 wt% of matrix was replaced by sisal fibers).     

Thermal expansion of cross-ply and woven carbon fibre–copper matrix composites

This paper presents thermal expansion data for cross-ply and woven copper matrix–carbon fibre composites (Cu–C_f MMCs) that were prepared by diffusion bonding. Thermal expansion was measured in two perpendicular in-plane directions of plate samples. For cross-ply samples (57 vol.%fibres) the mean coefficient of thermal expansion (CTE) between −20 and 300°C changed from approximately 6.5×10⁻⁶/°C to 3.5×10⁻⁶/°C during heating/cooling. The in-plane CTE increases with decreasing fibre content. Composites with woven arrangement of carbon fibres show a slightly higher CTE at elevated temperature.     

Preparation of novel fibre–silica–Ag composites: the influence of fibre structure on sorption capacity and antimicrobial activity

Novel fibre–silica–Ag composites with biocidal activity were successfully produced by chemical modifying cotton (CO), wool (WO), silk (SE), polyamide (PA) and polyester (PES) fabrics and CO/PES and WO/PES fabric blends. A silica–Ag coating was prepared using a two-step procedure that included the creation of a silica matrix on the fibre surface via the application of an inorganic–organic hybrid sol–gel precursor [reactive binder (RB)] using a pad-dry-cure method, followed by the in situ synthesis of AgCl particles within the RB-treated fibres from solutions of 0.10 mM and 0.50 mM AgNO₃ and NaCl. The presence of the coating on the fibres was verified by scanning electron microscopy and energy-dispersive X-ray spectroscopy. The bulk concentration of Ag in the coated fibres was determined using inductively coupled plasma mass spectroscopy. The antimicrobial activity was determined for the bacteria Escherichia coli and Staphylococcus aureus and the fungus Aspergillus niger. The results show that the chemical and morphological structures of the fibres directly influenced their absorptivity and affinity for the Ag compound particles. As the amorphous molecular structure of the fibres and the amount of functional groups available as binding sites for Ag⁺ were increased, both the silver solution uptake and the concentration of the absorbed Ag compound particles increased. The chemical binding of Ag to the fibres significantly reduced the effectiveness of the antimicrobial activity of the Ag compound particles. Accordingly, an increase in the concentration of absorbed Ag was required to achieve a biocidal effect.     

Influence of push–pull injection moulding on fibres and matrix of fibre reinforced polypropylene

Push–pull-processing (PPP) is a particular method of injection moulding with enlarged capabilities to control the melt flow during solidification. While the melt is solidifying from the mould wall to the mould centre an oscillating motion through the cavity maintains the melt flow. Aims were to investigate the capabilities of the process to control orientation of fibres and matrix and its effect on fibre length since this determines significantly the mechanical properties of plastic parts. Processing parameter variations were carried out on a Ferromatik K110/S60-2K injection-moulding machine. Sample plates were produced of short and long fibre reinforced polypropylene. The process and the control of it are described in the paper. Fibre orientation and fibre length were measured. Inter-laminar shear strength (ILSS) tests were performed to investigate the strength between shear layers. WAXD was applied to investigate orientation in the matrix. The results were correlated to process settings.     

Influence of refiner fibre quality and fibre modification treatments on properties of injection-moulded beech wood–plastic composites

Thermo-mechanical pulp (TMP) fibres made from beech wood were produced using increasing refiner gap widths and thus with increasing fibre length and coarseness. Fibres (60% by weight) were compounded in an internal kneading mixer using high-density polyethylene as the matrix and injection-moulded. Fibre lengths and length/width ratios were determined (a) before processing and (b) after injection-moulding and Soxhlet extraction using the optical FibreShape system. An increase in fibre length resulted in a decrease in water absorption and an improvement in flexural strength and modulus of elasticity of the wood–plastic composites (WPC). However, flexural strength of the WPC with TMP fibres was not improved compared to WPC with wood flour when maleic anhydride-grafted polyethylene (MAPE) was used as a coupling agent. After injection-moulding, differences in length of the various TMP fibre types were minor. Fibre geometry before processing strongly influences the water absorption and flexural properties of the composite. Fibre treatment with emulsified methylene diphenyl diisocyanate (EMDI) resin before compounding was shown to be equally efficient in reducing water absorption and improving flexural strength as the addition of MAPE during the compounding step.     

Investigation of microstructure and mechanical properties of steel fibre–cast iron composites

Abstract

The aim of the present experimental study was to investigate improvement of the toughness and strength of grey cast iron by reinforcing with steel fibres. The carbon content of the steel fibres was chosen to be sufficiently low that graphite flakes behaving as cracks were removed by carbon diffusion from the cast iron to the steel fibres during the solidification and cooling stages. To produce a graphite free matrix, steel fibres with optimum carbon content were used and the reinforced composite structure was cast under controlled casting conditions and fibre orientation. Three point bend test specimens were manufactured from steel fibre reinforced and unreinforced flake graphite cast iron and then normalising heat treatments were applied to the specimens at temperatures of 800 and 850°C. The fracture toughness and strength properties of the steel fibre reinforced material were found to be much better than those of unreinforced cast iron. The microstructures of the composite at the fibre–matrix transition zone were examined.     

Tensile properties of carbon fibres and carbon fibre–polymer composites in fire

The effect of fire on the tensile properties of carbon fibres is experimentally determined to provide new insights into the tensile performance of carbon fibre–polymer composite materials during fire. Structural tests on carbon–epoxy laminate reveal that thermally-activated weakening of the fibre reinforcement is the dominant softening process which leads to failure in the event of a fire. This process is experimentally investigated by determining the reduction to the tensile properties and identifying the softening mechanism of T700 carbon fibre following exposure to simulated fires of different temperatures (up to 700 °C) and atmospheres (air and inert). The fibre modulus decreases with increasing temperature (above ～500 °C) in air, which is attributed to oxidation of the higher stiffness layer in the near-surface fibre region. The fibre modulus is not affected when heated in an inert (nitrogen) atmosphere due to the absence of surface oxidation, revealing that the stiffness loss of carbon fibre composites in fire is sensitive to the oxygen content. The tensile strength of carbon fibre is reduced by nearly 50% following exposure to temperatures over the range 400–700 °C in an air or inert atmosphere. Unlike the fibre modulus, the reduction in fibre strength is insensitive to the oxygen content of the atmosphere during fire. The reduction in strength is possibly attributable to very small (under ～100 nm) flaws and removal of the sizing caused by high temperature exposure.     

Flax fibre and its composites – A review

In recent years, the use of flax fibres as reinforcement in composites has gained popularity due to an increasing requirement for developing sustainable materials. Flax fibres are cost-effective and offer specific mechanical properties comparable to those of glass fibres. Composites made of flax fibres with thermoplastic, thermoset, and biodegradable matrices have exhibited good mechanical properties. This review presents a summary of recent developments of flax fibre and its composites. Firstly, the fibre structure, mechanical properties, cost, the effect of various parameters (i.e. relative humidity, various physical/chemical treatments, gauge length, fibre diameter, fibre location in a stem, oleaginous, mechanical defects such as kink bands) on tensile properties of flax fibre have been reviewed. Secondly, the effect of fibre configuration (i.e. in forms of fabric, mat, yarn, roving and monofilament), manufacturing processes, fibre volume, and fibre/matrix interface parameters on the mechanical properties of flax fibre reinforced composites have been reviewed. Next, the studies of life cycle assessment and durability investigation of flax fibre reinforced composites have been reviewed.     

Macro and micromechanics analysis of short fiber composites stiffness: The case of old newspaper fibers–polypropylene composites

Stiffness is one of the most relevant characteristics of composite materials. Natural wood fibers have demonstrated their ability to increase the Young’s moduli of composite materials, and old newspapers are a potential source of reinforcing fibers for composite materials. There are some micromechanic models to predict the Young’s modulus of composite materials, and one of the input data is the intrinsic modulus of their fibers. This intrinsic modulus is a value which is difficult or impossible to measure in the case of wood fibers, due to their measures. This paper evaluates the stiffening abilities of old newspaper fibers and the possibility to back calculate the value of the intrinsic Young’s modulus by means of micromechanic models. Different percentages of old newspaper fibers were compounded with polypropylene (PP). Micromechanics of the fibers were obtained using Hirsch model, Cox–Krenchel’s model, Tsai–Pagano model and Halpin–Tsai equations. The most important results were the average intrinsic Young’s modulus of the fibers, the mean orientation angle and the mean modulus efficiency factor.