Novel reactive diluents for UV/moisture dual‐curable coatings

The novel silicone‐modified polyacrylate reactive diluents for UV/moisture dual‐curable coatings were synthesized from N,N‐bis[3‐(trimethoxysilyl)propyl]amine and multifunctional acrylates such as ethoxylated trimethylolpropane triacrylate and polyethyleneglycol diacrylate through Michael addition reaction. Their structures were characterized by NMR and FTIR and their average molecular weights were determined by vapor pressure osmometry. With FTIR, it was found that the obtained diluents could be cured both by UV radiation and moisture mode. The ²⁹Si‐NMR showed that dimer was the main condensation product at the initial stage of moisture curing. The rheological behavior of the diluents investigated by rotary viscometer indicated they were very close to Newtonian fluid, and the viscosity of coatings decreased evenly with increasing concentration of reactive diluents in the coatings. In particular, they were found to be highly efficient in diluency and reactivity for UV polymerization. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1500–1504, 2005     

Synthesis of ultraviolet‐curable modified polysiloxane and its surface properties

A novel ultraviolet (UV)‐curable monomer α,ω‐dichloropolysiloxane was synthesized by the telomerization of dichlorodimethylsilane and octamethylcyclotetrasiloxane (D₄). The products with very low peel strength (<0.332 N/cm) could be used as release agents in pressure‐sensitive adhesives. Moreover, the values of the dispersion component of surface energy (γ) from the films of UV‐curable prepolymers (26.40–33.75 mJ/m²) were determined and the effects of γ on the reduction of adhesion were investigated. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2135–2139, 2002     

Synthesis and kinetic studies of UV‐curable urethane‐acrylates

The UV‐curable urethane‐acrylates based on 2‐hydroxyethyl methacrylate (HEMA)‐terminated polyurethane (PU) for lithographic and coating applications are investigated in this study. Series of PU prepolymers were made from 4,4‐diphenyl methane diisocyanate (MDI), poly(propylene oxide) glycol (PPG 400), poly(butylene adipate)glycol (PBA 500), or poly(tetramethylene oxide) glycol (PTMO 1000) and are terminated with HEMA. The 2,2‐azobisisobutyronitrile (AIBN) was used as a UV‐initiator under air atmosphere. The curing kinetics of HEMA‐terminated PU film were studied. The curing analysis, using FTIR and reaction kinetics, indicate the reaction rate equation correlates well with the film thickness [T], initiator concentration [I], unreacted double bond concentration [C?C], and exposed energy [E] of the reaction system. The kinetic rate equation for the UV‐curable reaction can be written as © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3162–3166, 2004     

Synthesis and properties of ultraviolet‐curable resins via a thio–ene (thiol and allyl) addition reaction

Benzophenone diallyl ester (I) and benzophenone tetraallyl ester (II) based on 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride (BTDA) with allyl alcohol (AAL) were synthesized. Glycidyl methacrylate (GMA) was added to I and formed diallyl diglycidyl methacrylate (III). These BTDA‐based allyl‐containing compounds (II and III) reacted with 1,4‐butanedithiol and 4,4′‐thiol‐bisbenzene‐thiol to produce ultraviolet (UV)‐curable resins via a thio–ene addition reaction. The ester (III) was cured easily when exposed to UV or sunlight radiation without any photoinitiator and only required a lower thermal curing temperature. The diallyl ester (I) and tetraallyl ester (II) required the addition of benzophenone to increase the photosensitivity, which reduced the exposition time. These resins used AAL as a monomer to successfully reduce the oxygen effect of the photocuring. The resin BTDA–2Allyl–2GMA had a glass‐transition temperature of 166°C and a hardness of 6H. The resultant UV‐curable coatings had excellent hardness, chemical resistance, adhesion, and tensile properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1878–1885, 2002     

双环戊二烯甲基丙烯酸酯的合成及其紫外光固化性能研究

以双环戊二烯与甲基丙烯酸为原料,在三氟化硼乙醚络合物催化剂的作用下,合成了双环戊二烯甲基丙烯酸酯（DCPMA）,并用~1HNMR、FT-IR对产品进行了表征分析。结果表明：当n（甲基丙烯酸）：n（双环戊二烯）=1.2：1、催化剂三氟化硼乙醚的加入量为0.6%、阻聚剂对苯二酚加入量为0.4%时,产品收率达52.5%。将DCPMA用于紫外光固化涂料中,与丙烯酸羟乙酯、甲基丙烯酸羟乙酯、2-苯氧基乙基丙烯酸酯、丙烯酸异冰片酯等4种单官能度的单体相比,涂料的固化收缩率低、固化膜的耐磨性好、附着力强、热稳定性高。     

光敏性含磷丙烯酸酯的合成和性能研究

将三氯氧磷分别与乙二醇及一缩乙二醇反应合成了2种双磷酸酯酰氯,将其再进一步与丙烯酸羟乙酯反应,制备了2种四官能度的UV固化含磷丙烯酸酯,通过1H-NMR和FT-IR对最终产物结构进行了表征。研究了中间反应物配比对产物收率的影响,2种含磷丙烯酸酯对UV固化体系中C==C双键转化率的影响,固化膜的热稳定性和UV固化体系的物理力学性能。结果表明:双磷酸酯酰氯与丙烯酸羟乙酯物质的量比为1:3.94～3.97时,产物收率98.9%。2种含磷丙烯酸酯25℃下黏度较低(280mPa.s),固化膜800℃残炭率较高(5.5%),附着力1级,硬度5H,剪切强度12.7MPa,是优良的紫外光固化促进剂。     

Preparation and characterization of UV‐curable ZnO/polymer nanocomposite films

A series of novel nano‐ZnO/polymer composite films with different ZnO contents was prepared through incorporation of pre‐made colloidal ZnO particles into monomer mixtures of urethane‐methacrylate oligomer and 2‐hydroxyethyl methacrylate, followed by ultraviolet (UV) radiation‐initiated polymerization. The colloidal ZnO nanoparticles with a diameter of 3–5 nm were synthesized from zinc acetate and lithium hydroxide in ethanol via a wet chemical method. In order to stabilize and immobilize the ZnO particles into the polymer matrix, the ZnO nanoparticles were further capped using 3‐(trimethoxysilyl)propyl methacrylate. Thermogravimetric analyses show that the ZnO nanoparticles were successfully incorporated into the polymer matrix and these ZnO/polymer composites have a good thermal stability. Transmission electron microscopy studies indicate the ZnO nanoparticles were uniformly dispersed in the polymer and they remained at the original size (3–5 nm) before immobilization. All nanocomposite films with ZnO particle contents from 1 to 15 wt% show good transparency in the visible region and luminescent properties. In addition, composite films with high ZnO content (>7 wt%) are able to absorb UV irradiation below 350 nm, indicating that these composite films exhibit good UV screening effects. Copyright © 2006 Society of Chemical Industry     

Effects of preparation method on microstructure and properties of UV‐curable nanocomposite coatings containing silica

UV‐curable nanocomposites were prepared by the blending method or the in situ method with nanosilica obtained from a sol–gel process. The microstructure and properties of the nanocomposite coatings were investigated using ²⁹Si‐NMR cross‐polarization/magic‐angle spinning, transmission electron microscopy (TEM), Fourier transform IR (FTIR), differential scanning calorimetry (DSC), and UV–visible (UV–vis) spectra, respectively. The NMR and TEM showed that during the blending method, tetraethyl orthosilicate (TEOS) completely hydrolyzed to form nanosilica particles, which were evenly dispersed in the polymer matrix. However, for the in situ method, TEOS partially hydrolyzed to form some kind of microstructure and morphology of inorganic phases intertwisted with organic molecules. FTIR analysis indicated that the nanocomposites prepared from the in situ method had much higher curing rates than those from the blending method. DSC and UV–vis measurements showed that the blending method caused higher glass‐transition temperatures and UV absorbance than the in situ method. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1119–1124, 2005     

光/湿双固化聚氨酯热熔胶的制备与性能研究

以多元醇、异氰酸酯、含羟基丙烯酸酯和光引发剂等为原料,制备了PET(聚酯)基材粘接用光/湿双固化PU(聚氨酯)-PUA(聚氨酯丙烯酸酯)型反应性HMA(热熔胶)。研究结果表明:该HMA中同时含有可光固化基团(C=C)和可湿固化基团(-NCO);当n(C=C)∶n(-NCO)=20∶80、w(复合光引发剂)=1.5%~2.0%和引入甲基丙烯酸羟乙酯(HEMA)时,相应HMA具有较高的初始强度和最终强度;光/湿双固化HMA的透明度高于湿固化HMA,说明UV固化是增加光/湿双固化HMA透明度的主要原因。     

Cationic UV curing behavior and thermal properties of oxetane‐modified polysiloxane prepared from tetraethyl orthosilicate

The oxetane‐modified polysiloxane (Oxe‐PSiO) was synthesized via the partial hydrolysis/condensation of tetraethyl orthosilicate (TEOS) and then transesterification reaction with 3‐ethyl‐3‐(hydroxymethyl)oxetane (EHO), and characterized by FT‐IR, ¹H NMR, ¹³C NMR, and ²⁹Si NMR spectroscopy. Using the water/TEOS molar ratios of 0.8–1.2, the number‐average molecular weights and polydispersity indices were obtained by GPC to range from 1.013 to 2.716 g mol^?1 and around 2.0, respectively. The viscosity of Oxe‐PSiO prepared from the water/TEOS molar ratio of 1.2 sharply increased to 177,545 cps from 438 cps of that from the molar ratio of 0.8. A series of cationic UV‐curable formulations were prepared by blending the Oxe‐PSiO synthesized with the water/TEOS molar ratio of 1.0 into an commercial oxetane‐based resin, 3,3′‐[oxydi(methylene)]bis(3‐ethyloxetane), in different weight ratios. The photopolymerization kinetics studied by photo‐DSC in the presence of triphenylsulphonium hexafluoroantimonate as a cationic photoinitiator showed that both the maximum photopolymerization rate and final oxetane conversion in the cured film decreased with increasing Oxe‐PSiO loading mainly due to the sharp increase in viscosity. The DMTA and DSC results both indicated the improvement in thermal stability, showing 12 and 13.4°C, respectively, higher T_g for the cured film with 50 wt % Oxe‐PSiO loading compared with the pure polymer. Moreover, the temperatures (T_10% and T_50%) at the weight loss of 10 and 50% and final char yields measured by TGA increased with increasing Oxe‐PSiO content. After adding 50 wt % Oxe‐PSiO, compared with the pure polymer the T_10% increased from 349 to 361°C, while the T_50% increased from 409 to 424°C, and with a char yield increase of 8.2% at 800°C. In addition, its greatly increased crosslinking density due to the formation of silica network resulted in the enhancement in pencil hardness from B of the pure polymer to 2H grade. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis of cationic UV‐curable methacrylate copolymers and properties of the cured films of their composites with alicyclic epoxy resin

Cationic UV‐curable methacrylate copolymers consisting of glycidyl methacrylate, iso‐butyl methacrylate, and 2,2,3,4,4,4‐hexafluorobutyl methacrylate were synthesized, and their structures were characterized by FTIR, ¹H NMR, and ¹³C NMR. A series of UV‐cured composite films based on the synthesized copolymers and an alicyclic epoxy resin, 3,4‐epoxycyclohexylmethyl‐3,4‐epoxycyclohexanecarboxylate (CE) were obtained through photopolymerization. Their surface contact angle, chemical ability, gloss, light transmittance, thermal behavior, micromorphology, and shrinkage were investigated. Results indicated that these cured resins showed excellent gloss and visible light transmittance; after the combination of the copolymers and CE, and in the presence of fluorine in the curing systems they exhibited relatively fine water resistance, chemical, and thermal stability. It was observed that these copolymers could decrease the degree of the volume shrinkage to CE. The UV‐curable materials may have promising applications in optical fiber coatings, flip chip and Organic Light‐Emitting Diode (OLED) packing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and characterization of UV‐curable MPS‐modified silica nanocomposite coats

A series of UV‐curable nanocomposites were prepared with 3‐(trimethoxysilyl) propyl methacrylate (MPS) modified nanosilica under the initiation of 2,2‐dimethoxy‐1,2‐diphenylethan‐1‐one. It was found that MPS‐modified nanosilica together with free MPS could form transparent nanocomposite coats. As the particle size of nanosilica increased, the photopolymerization rate, final double bond conversion, and tack‐free time of nanocomposites increased while the surface roughness, glass‐transition temperature, and UV absorbance of nanocomposites decreased. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2274–2281, 2005     

Synthesis and properties of UV‐curable poly(imideurethane) acrylates

Poly(imideurethane) acrylates (PIUAs) were obtained in solution by a three‐step method, from cycloaliphatic diisocyanate, benzophenone tetracarboxylic acid dianhydride, three kinds of diols, and two kinds of monohydroxyacrylic esters (HEA, PETA). These polymers were used as components of the photosensitive compositions together with two reactive diluents and four photoinitiators. Using a mercury lamp (power 375 W) and Irgacure 907 as the photoinitiator some compositions spin coated on glass were cured rapidly within 10–30 s. In the preliminary photolithographic study with less advantageous exposure of λ_max 406 nm, patterns with 10‐μm resolution were acquired. The cured PIUAs exhibited in thermogravimetric analysis a superior thermostability to 400°C than known poly(urethaneacrylates) and poly(urethaneimide) acrylates from aromatic diisocyanates. DSC and DMTA were used to characterize the thermomechanical stability and the glass‐transition temperatures of the PIUA segments. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 971–980, 2004     

UV‐curable nanocomposites containing zirconium vinylphosphonate or zirconia

UV‐cured nanocomposite films were prepared from acrylic monomer and two types of nanomaterial: zirconium vinylphosphonate and zirconia, in the presence of a photoinitiator. The films were characterized by FTIR, SEM, and AFM. FTIR spectra showed the disappearance of band assigned to the CC group both of monomer and zirconium vinylphosphonate by polymerization and the presence of the phosphonate group in polymer. The influence of zirconium vinylphosphonate and zirconia content on thermooxidative degradation of polymeric films was studied by thermogravimetry. SEM and AFM images showed that nanomaterials are dispersed in polymer matrix with no macroscopic phase separation. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Superhydrophobic films of UV‐curable fluorinated epoxy acrylate resins

Photopolymerization processes are often used in industrial applications because of their solvent‐free formulations and various advantages over conventional thermal processes. Fluorinated monomers and oligomers yield coatings of great interest because of the peculiar characteristics of fluorine atoms: these coatings show hydrophobicity, chemical stability, weathering resistance, etc. Novel UV‐curable fluorinated epoxy acrylate oligomers were synthesized from 1H,1H‐perfluorohexan‐1‐ol, 1,6‐hexamethylene diisocyanate (HDI) and epoxy acrylate (EA). The HDI plays the role of a spacer group in the side chain between the EA backbone chain and the fluorinated segment. This new spacer containing a urethane moiety with long alkyl groups can exhibit a self‐organization effect through the formation of strong hydrogen bonding. This resulted in a stiffening of the whole HDI urethane–perfluoalkyl chain to form nanostructure surface segregation. The designed fluorinated EA with fluoroalkyl (C₅F₁₁) units in the side chain exhibited a contact angle of about 151°, which is in the superhydrophobic range. Copyright © 2010 Society of Chemical Industry     

Effect of tertiary amines on yellowing of UV‐curable epoxide resins

The work reported demonstrates that the yellowness of UV‐curable epoxide resins can be improved by adding certain tertiary amines in appropriately determined amounts. According to the results of our experiments, 2.0 wt% benzoyl peroxide added to a resin effectively enhances the crosslinking density, and phenolic free radicals are produced during UV curing, which consequently induce yellowness via the reaction of oxygen and the free radicals. Imidazole (1‐amine) and tertiary amines, including 1,2‐dimethylimidazole (2‐amine), 2,4,6‐tris(dimethylaminomethyl)phenol (3‐amine), 1‐methylimidazole (4‐amine) and 2‐methylimidazole (5‐amine), were chosen to be added to resins, and their effects on UV conversion and yellowness were investigated. According to the experimental results, tertiary amines in the resin can provide a certain degree of improvement in yellowness index (ΔYI) and color parameter (ΔE*_ab) of the resin sample. Whatever the type of tertiary amine, it is found that the optimum content of amine in resin is 1.0 wt%. Also, among the studied amines, the 3‐amine exhibits the highest UV reactivity and the best efficiency for yellowness improvement with values of Δa*, Δb*, ΔYI and ΔE*_ab as low as ? 1.4, 6.23, 11.27 and 6.48, respectively. Copyright © 2007 Society of Chemical Industry     

Kinetic behavior of photo‐polymerization of UV‐curable resins with carboxylic acid and amino groups

Photo‐polymerization behaviors of bisphenol‐A epoxy diacrylate (EPA) and six kinds of EPA‐derived resins containing different amounts of carboxylic acid, urethane, amide, and imide groups were studied by a photo differential scanning calorimetry. The dark polymerization was performed and pseudo‐steady state assumption of growing radicals was made to obtain the kinetic constants for propagation, bimolecular termination, monomolecular termination, and the concentration of growing radicals of different resins as a function of extent of reaction. Compared with EPA, it was found that the rate of polymerization and kinetic constants of the six resins were relatively small because the mobility of reacting species in resins was restricted by carboxylic acid, urethane, amide, and imide groups. Finally, three different photo‐initiators were used to initiate the polymerization, and their kinetic behaviors were compared. The effect of tertiary amine group of photo‐initiator on the rate of polymerization of resins having carboxylic acid group and the initiator efficiency were discussed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of UV‐curable difunctional silane monomer based on 3‐methacryloxy propyl trimethoxysilane (3‐MPTS) and its UV‐curing characteristics and thermal stability

In the present investigation, silicon containing UV‐curable difunctional monomer was synthesized by reacting 3‐methacryloxy propyl trimethoxysilane (3‐MPTS) with acrylic acid using anhydrous ether as a solvent under inert atmosphere. The synthesized acryloxymethacryloxy silane monomer was characterized by FTIR, ¹H‐NMR, and ¹³C‐NMR spectroscopy. The silane monomer along with 4 wt % photoinitiator (Darocure 1173) was cured under UV‐light for different exposure time. The curing characteristic of the monomer was investigated using FTIR spectroscopy. The conversion of the double bond due to curing has been evaluated from the peak intensity of the C?C double bond (at 1636 cm^?1) in the FTIR spectrum considering the peak intensity at 1720 cm^?1 due to C?O as internal standard. The maximum double bond conversion is observed to be 72%. The optimum cure time for the silane monomer has been estimated to be 7.8 sec. The UV‐cured sample decomposes at 440°C. The char residue is 35% at 700°C. The synthesized UV‐curable silane monomer may be useful for UV‐coating formulations, for fabrication of 3D‐objects by lithographic technique and as a precursor for organic–inorganic hybrid materials. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and evaluation of epoxy methacrylate UV‐curable coatings containing phthalazinone

Epoxy methacrylate resin (EMA) UV‐curable coatings exhibit high reactivity, low viscosity and excellent chemical resistance in environmentally friendly coatings. A novel EMA containing phthalazinone moieties for high temperature resistant UV‐curable coatings was synthesized. The formulations were cured with hexanediol diacrylate (HDDA) and trimethylol propane triacrylate (TMPTA) as reactive diluents promoted by a photoinitiator, and then interpenetrating polymer networks were generated. The mechanical, chemical and thermal properties of the clear coatings were characterized using Chinese National Standard methods (GB). EMA was used with UV radiation curing in combination with 6.7 wt% of HDDA and 13.4 wt% of TMPTA, and the properties of the cured films were as follows: pencil hardness of 5 H, 30% NaOH resistance for 30 days, 15% HCl resistance for 10 days, 3% NaCl resistance for 30 days and 5% weight loss temperature of 300.5 °C. EMA UV‐curable coatings containing phthalazinone exhibit excellent chemical and thermal stability, and could be potential candidates for UV‐curable zero volatile organic compound coatings applied in the fields of salt spray corrosion, strong radiation and high‐temperature resistance. Copyright © 2009 Society of Chemical Industry