ABS/MMT纳米复合材料的制备及性能的研究

文章采用丙烯腈-丁二烯-苯乙烯(ABS)/氨基蒙脱土(MMT)进行熔融共混得到不同含量MMT的ABS/MMT纳米复合材料。用扫描电子显微镜、拉伸试验机、冲击试验机研究ABS/MMT的力学性能及断面结构。结果得出:在ABS/MMT纳米复合材料中,随着MMT含量的增加,ABS/MMT复合材料的拉伸强度呈先上升后下降,且当MMT含量在3份时性能较好,缺口冲击强度呈线性下降趋势。ABS/MMT冲击断面中,出现了许多网孔结构,橡胶粒子被蒙脱土的的片层包裹着,不能发生塑性变形,其为ABS/MMT复合材料缺口冲击强度降低的主要原因之一。     

PA6/蒙脱土熔融插层复合材料结构与性能分析

通过熔融共混法插层复合制备了聚酰胺(PN)6／蒙脱土纳米复合材料，测试了力学性能并对不同蒙脱土含量的PA 6／蒙脱土纳米复合材料进行了对比。实验表明，通过熔融插层可使PN 6基体插层于蒙脱土中，所得到的复合材料的性能较PN 6有很大提高。蒙脱土特殊的层状结构使得利用熔融共混在机械力的作用下插层到纳米级复合材料成为可能。     

三元乙丙橡胶/蒙脱土纳米复合材料的制备方法与应用前景

橡胶／蒙脱土纳米复合材料的优异性能使其成为橡胶工业中富有潜力的一类新型材料。笔者综述了三元乙丙橡胶(EPDM)／蒙脱土纳米复合材料的制备方法、性能和工业应用领域等，讨论了蒙脱土片层的表面修饰、插层剂的选择以及复合材料的制备方法对材料性能的影响，并提出了三元乙丙橡胶／蒙脱土纳米复合材料这一新型橡胶材料在轮胎工业上的应用前景。     

橡胶/蒙脱土纳米复合材料的制备技术进展

橡胶／蒙脱土纳米复合材料具有优异的特性，如补强性、阻隔性和透明性，因而成为橡胶工业中研究的重点方向之一。总结了近年来国内外关于橡胶／蒙脱土纳米复合材料的研究报道，重点介绍了橡胶／蒙脱土纳米复合材料的结构、制备技术和插层机理。     

有机插层剂对聚酰胺6／MMT纳米复合材料制备的影响研究

以烷基胺、季铵盐和氨基酸作为有机插层剂与蒙脱土片层进行阳离子交换，制备出层间距不同的有机蒙脱土。采用熔融插层法和原位聚合法分别制备聚酰胺（R％）／蒙脱土（MMT）纳米复合材料，并利用XRD、FT-IR、TEM对有机蒙脱土及纳米复合材料进行结构表征。研究结果表明：用烷基胺、季铵盐和氨基酸有机插层剂改性的蒙脱土层间距由原来的1．25nm分别增大到3．21nm、3．99nm和1．82m；季铵盐有机插层剂更适用于熔融插层法制备PA6／MMT纳米复合材料，而氨基酸有机插层剂更适用于原位聚合法制备PA6／MMT纳米复合材料。     

PVC/聚烯烃/蒙脱土纳米复合材料的制备与性能研究

将钠基蒙脱土(MMT)预先负载小分子单体丙烯酰胺(AM)和引发剂过氧化二异丙苯，然后与PVC／PE或PVC／PP在双辊上进行插层复合，制成了PVC／聚烯烃／蒙脱土纳米复合材料，对复合材料进行了表征。结果表明：吸附丙烯酰胺后蒙脱土的层间距有所增大，AM-MMT填充的复合材料属于插层型纳米复合材料，PP复合材料比PE复合材料更容易插层蒙脱土；纳米复合材料的拉伸强度和冲击强度都随AM-MMT用量的增加有一最大值；DSC显示插层效果较好的纳米复合材料的Tg较低。     

乳液法天然橡胶/丁腈橡胶/蒙脱土纳米复合材料的结构与性能

采用乳液法制备了天然橡胶/丁腈橡胶/蒙脱土纳米复合材料,考察了其微观形态,探讨了复合材料的硫化特性及静态和动态力学性能.结果表明,蒙脱土以纳米尺寸均匀分布于丁腈橡胶基质中,橡胶分子链并未插层进入蒙脱土片层;蒙脱土使复合材料的焦烧时间和正硫化时间增加,可明显提高复合材料的静态力学性能;复合材料具有与天然橡胶/丁腈橡胶共混...     

聚合物/层状硅酸盐纳米复合材料的制备研究

本文以聚丙烯和有机蒙脱土为原料，采用插层复合法制备聚合物／层状硅酸盐纳米复合材料，用透射电镜对复合材料的结构进行表征，测定了复合材料的力学性能，结果表明，用马来酸酐化聚丙烯作界面相容剂，聚丙烯大分子链分子插层进入到有机改性蒙脱土的硅酸盐片层中间，并且聚丙烯／蒙脱土纳米复合材料的力学性能有一定的提高。     

苯乙烯-马来酸酐共聚物／蒙脱土纳米复合材料的制备

通过季铵盐与内层Na^＋的交换修饰蒙脱土，单体在季铵盐阳离子和有机物亲和力作用下插入蒙脱土片层中，使用非水分散共聚合法制备了苯乙烯-马来酸酐（SMA）共聚物／蒙脱土纳米复合材料并进行了表征。结果表明，苯乙烯和马来酸酐的共聚反应能够使蒙脱土层剥离，形成片层均匀分散在SMA聚合物基体中，获得了耐热性较高、透明性好的SMA／O-MMT纳米复合材料。     

蒙脱土增强EPDM纳米复合材料网络结构演变过程的研究

采用改性蒙脱土和橡胶熔体插层法制备了OMMT/EPDM纳米复合材料,利用橡胶加工分析仪研究了高分散蒙脱土/聚合物纳米复合材料在剪切加工过程中蒙脱土片层填料网络结构的变化过程。结果表明,复合材料系中蒙脱土片层填料网络结构在10%剪切应变内为弹性变化,在10%剪切应变以上会发生一种短时间内不可恢复的破坏。     

原位插层法制备SMA/MMT纳米复合材料

采用原位聚合的方法制备了苯乙烯马来酸酐无规共聚物（SMA）/蒙脱土（MMT）纳米复合材料,研究了MMT的用量对插层效果的影响.研究表明,采用原位聚合的方法可制得SMA/MMT纳米复合材料,随着MMT用量的增加,SMA/MMT纳米复合材料逐渐由插层型过渡到部分剥离.并且将原位聚合所得SMA/MMT纳米复合材料再次进行熔融插层后,可得到剥离效果更为明显的纳米复合材料.制得的SMA/MMT纳米复合材料具有较好的加工性能.     

Poly(styrene-co-acrylonitrile)/montmorillonite organoclay mixtures: a model system for ABS nanocomposites

Dispersion of clay particles in acrylonitrile-butadiene-styrene (ABS) and styrene-acrylonitrile copolymer (SAN) nanocomposites with montmorillonite (MMT) have been compared to assess whether ABS/MMT nanocomposite behavior can be adequately modeled using the simpler SAN/MMT system. Electron microscopy photomicrographs show that clay particles in ABS/MMT composites reside in the SAN matrix phase and accumulate at the rubber particle surfaces. In mixtures of four organoclays with the two polymers, WAXS (wide angle X-ray scattering) peak height and shift in gallery height was the same for a given organoclay. Aspect ratios determined through image analysis were also the same in each polymer. Modulus enhancement as measured by an exfoliation efficiency index showed the same patterns for each organoclay in the two matrices, but the ABS/MMT composites had consistently lower efficiencies than in SAN/MMT composites. This trend is expected to be due to the variations in orientation of clay particles in ABS/MMT composites at the rubber particle surface. In summary, SAN/MMT composites represent a good model system for ABS/MMT.     

PC/ABS多相体系的制备及性能研究

用熔融挤出的方法制备了聚碳酸酯（PC）／N烯腈-丁二烯-苯乙烯共聚物（ABS）／有机蒙脱土（OMMT）合金，考察了OMMT用量对PC／ABS合金力学性能和加工性能的影响，观察了其相分布和OMMT的分散情况以及冲击断面的形貌，并分析了机理。结果发现．ABS相分散在PC基体中．绝大部分的OMMT分散在ABS相中，且部分呈纳米级分散；固定PC／ABS质量比为70／30，加入OMMT后体系的拉仲强度变化不大，冲击强度降低较大；OMMT用量为2phr时，弯曲性能最佳；随着蒙脱土用量的增加，熔体质量流动速率（MFR）先增大后降低，在OMMT用量为5phr时．流动性最好。     

Dispersion and properties of natural rubber‐montmorillonite nanocomposites fabricated by novel in situ organomodified and latex compounding method

Natural rubber (NR)‐montmorillonite (MMT) nanocomposites were prepared by a novel in situ organomodified and latex compounding method, followed by melt compounding technique. Effects of cationic surfactant on MMT dispersion, curing characteristic, mechanical, and dynamical properties were investigated. The number of layers in the layered MMT stack was determined by Small‐Angle X‐Ray Scattering (SAXS). The dispersion of MMT tends to form high ordered structure in NR‐MMT masterbatch when cationic surfactant of more than 4 phr was used. The morphology of Na‐MMT shows partly intercalated and exfoliated structure in the matrix after mixing and hot pressing process with reduced number of layers compared to the pristine MMT. The use of cationic surfactant over 4 phr introduces a plasticizing effect resulting in the reduction of crosslink density, hardness and modulus, but increase in tensile strength due to higher interfacial adhesion between NR and MMT as determined by Maeir‐Goritz model and Field Emission Scanning Electron Microscopy (FESEM). The optimum cationic surfactant loading is observed at 4 phr with the highest stable bonds, which result in the highest crosslink density, tear strength and storage modulus while the lowest Payne effect and tan delta at 60°C. POLYM. ENG. SCI., 59:1830–1839, 2019. © 2019 Society of Plastics Engineers     

Study on the dynamic self‐organization of montmorillonite in two phases

Polycarbonate (PC)/acrylonitrile–butadiene–styrene (ABS) polymer alloy/montmorillonite (MMT) and nylon 6 (PA6)/ABS polymer alloy/MMT nanocomposites were prepared using the direct melt intercalation technique. Their structures were characterized by XRD and TEM. The results of TEM show that the silicate layers dispersed differently in two phases. In the PC/ABS/MMT nanocomposite, the silicate layers were self‐organized in the ABS phase, whereas in the PA6/ABS/MMT nanocomposite, the silicate layers were dispersed in both phases but mainly in the PA6 phase. Furthermore, the PC/MMT nanocomposite was melt‐mixed with pure ABS, and the changed morphology of the hybrid with the change of melt‐mixing time was characterized by XRD and TEM, to study the dynamic self‐assembly of clay layers in two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1457–1462, 2004     

Mechanical and dynamic mechanical properties of nylon 66/montmorillonite nanocomposites fabricated by melt compounding

Nylon 66 nanocomposites were prepared by melt compounding of nylon 66 with organically modified montmorillonite (MMT). The organic MMT was pre‐modified with about 14 wt% of ammonium surfactant, much lower than the 35–46 wt% in most commercial organic MMT powders. Transmission electron microscope observation indicated that the MMT layers were well exfoliated in nylon 66 matrix. Dynamic mechanical analysis confirmed the constraint effect of exfoliated MMT layers on nylon 66 chains, which benefited the increased storage modulus, increased glass transition temperature and reduced magnitude of alpha relaxation peak. The effects of organic MMT loading levels on reinforcement and fracture behaviour of the nanocomposites were evaluated using tensile and three‐point bending tests. The addition of the organic MMT clearly increased Young's modulus and tensile strength but decreased ductility and fracture toughness of nylon 66. Copyright © 2004 Society of Chemical Industry     

聚氯乙烯/蒙脱土纳米复合材料的研究

采用熔融插层法制备了聚氯乙烯(PVC) /蒙脱土(MMT)纳米复合材料并进行了表征,研究了PVC/MMT纳米复合材料的力学性能。结果表明:PVC进入到有机MMT的片层间形成了纳米复合材料,但PVC不能进入钠基MMT的片层间,形成纳米复合材料;蒙脱土的加入提高了PVC的力学性能,而且PVC/有机MMT纳米复合材料的拉伸和冲击强度总是优于PVC/钠基MMT复合材料;对PVC/有机MMT纳米复合材料而言,复合材料的V型缺口冲击比U型缺口冲击敏感,其力学性能随热处理时间延长而降低,但PVC/有机MMT复合材料比PVC/钠基MMT的抗热性好。     

Effect of hybrid reinforcement based on precipitated silica and montmorillonite nanofillers on the mechanical properties of a silicone rubber

Silicone rubber (SR) nanocomposites containing precipitated silica (PS), montmorillonite (MMT), and PS/MMT hybrid fillers were prepared through melt‐mixing technique. In the SR/PS/MMT nanocomposite, the hybrid filler weight ratio was increased progressively from 0.4 to 1.7 while keeping the MMT weight constant. The viscosity, cure characteristics, and mechanical properties of the nanocomposites were subsequently measured. The optimum cure time increased, and the scorch time and rate of cure decreased. Furthermore, when the hybrid filler weight ratio was raised to its optimum, the tensile strength, Young's modulus, modulus at 100 and 300% elongation (M100 and M300), elongation at break, stored energy density at break, and hardness of the nanocomposite improved. The stress–strain properties of the nanocomposite with the hybrid filler improved at high deformation in comparison with those containing the PS and MMT fillers. The MMT filler exfoliated in the SR/MMT nanocomposite but did not in the nanocomposites containing the hybrid filler. Notably, the mechanical properties of the nanocomposite benefitted from the hybrid filler. This was due to the filler–filler and filler–rubber network formation in the rubber by the PS particles. Finally, effect of the PS, MMT, and hybrid fillers on the energy loss or hysteresis of the rubber was measured. POLYM. ENG. SCI., 54:1909–1921, 2014. © 2013 Society of Plastics Engineers     

On the structure‐properties relationship in montmorillonite‐filled polyamide 6 nanocomposites

Polyamide 6/montmorillonite (MMT) nanocomposites were prepared by melt compounding method comprising 1–7.5 wt % of Nanomer I.24 TL or 5 and 10 wt % of Cloisite 15A organically modified nanoclays. The composite samples were characterized by synchrotron X‐ray, thermal and FT‐IR spectroscopy methods looking for changes in the micro‐ and nanostructure of both PA6 matrix and MMT reinforcement as a function of the clay content and type. These data were discussed in conjunction with the mechanical properties of the respective nanocomposites. Generally, the Young's modulus was found to increase proportionally to the clay content being the highest in samples with strong aggregation of MMT at micron length scale. The tensile strength passed through a maximum at 2.5 wt % clay load presenting a homogeneous microstructure with almost no agglomeration. Increasing the amount of MMT produced less crystalline PA6 matrices, richer in γ‐PA6 polymorph and resulted in larger long spacings of PA6 due to expansion of both crystalline and amorphous domains. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.