Effects of sodium lignosulfonate and silane coupling agent additions on the microstructures and properties of aluminum silicate fiber-based ceramic filter elements for high-temperature filtration

Sodium lignosulfonate (SL) and silane coupling agent (SCA) were used to modify the fibrous filter elements to remove the useless binder and improve the strength, and their effects on the microstructures and properties were investigated. SL reduced the slurry viscosity to remove the binder present in the pores. The bulk density of the filter element was decreased after modification by SL, but the flexural strength was hardly affected. SCA enabled more SiO bonds to be formed to enhance the adhesion between the binder and fibers. After further modification by SCA, the binder content at the crossing points between the fibers and the bonding strength between the binder and fibers were improved so that the flexural strength was significantly increased. Furthermore, owing to the decrease in the surface tension after adding SL, more binder bridges were formed on the upper surface of the filter element, affecting the gas permeability.     

The influence of physico-chemical and operating parameters on the filtration of the precipitate of hydrated Zr(IV) oxide

An experimental investigation of the filtration of the colloidal precipitate of hydrated Zr(IV) oxide is presented. The influence of pH over the range from 3 to 12, of the ageing time of the suspension and of the procedure for the precipitation of hydrated Zr(IV) oxide on the course of its filtration under the constant pressure was studied.     

The influence of temporal cake moisture content on a discontinuous washing process in the centrifugal field

In solid/liquid separation processes, filter cake washing is an essential step in improving the quality of particulate products by elimination of impurities. During cake washing and dewatering, the cake saturation changes depending on the flow conditions and it cannot always be measured and controlled accurately. This article deals with investigations on the influence of the initial and temporal cake saturation on washing PVC and silica sand particles in the centrifugal field. It was found, that high initial saturation levels and high maximum saturations during the washing process had a positive impact in inducing a high hydrostatic pressure for advective flow and enabling a homogeneous distribution of the wash water inside the cake. This was achieved by increasing the wash water flux and/or decreasing the g‐factor. A good method to obtain low final impurity quantity is the combination of washing at a low g‐factor and dewatering at a high one. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Particle velocities and their residence time distribution in the riser of a CFB

The riser of a Circulating Fluidised Bed (CFB) is the key-component where gas-solid or gas-catalytic reactions occur. Both types of reactions require different conditions of operating velocities (U), solids circulation fluxes (G), overall hydrodynamics and residence times of solids and gas. The solids hydrodynamics and their residence time distribution in the riser are the focal points of this paper. The riser of a CFB can operate in different hydrodynamic regimes, each with a pronounced impact on the solids motion. These regimes are firstly reviewed to define their distinct characteristics as a function of the combined parameters, U and G.Experiments were carried out, using Positron Emission Particle Tracking of single radio-actively labelled tracer particles. Results on the particle velocity are assessed for operation in the different regimes. Design equations are proposed.The particle velocities and overall solids mixing are closely linked. The solid mixing has been previously studied by mostly tracer response techniques, and different approaches have been proposed. None of the previous approaches unambiguously fits the mixing patterns throughout the different operating regimes of the riser. The measured average particle velocity and the velocity distribution offer an alternative approach to determine the solids residence time distribution (RTD) for a given riser geometry. Findings are transformed into design equations.The overall approach is finally illustrated for a riser of known geometry and operating within the different hydrodynamic regimes.     

Distributions of age, thickness and gas velocity in the cake of jet pulsed filters—application and validation of a generations filter model

Different imperfections are observed with jet pulsed filters. They manifest themselves most obviously in the curve of the pressure drop versus time. A convex pressure drop curve indicates cake compaction. But jet pulsed filters frequently show a concave rise of the pressure drop curve. This phenomenon is due to a strongly nonuniform cake area load on the filter and it is generally attributed to incomplete cake removal. Incomplete cake removal takes place when only a fraction of the total filter area is cleaned at the end of a filter cycle or when patchy cleaning prevails. Patchy cleaning means that a jet pulse removes the entire filter cake of only a fraction of the exposed filter area except for a thin adhesive dust layer.In this paper a filter model is proposed in which the different classes of cake thickness are understood to result from different cake generations. A cake becomes one generation older when it survives the jet pulse cleaning at the end of a filtration cycle, although the area that is occupied by the cake on the filter medium is diminished by the jet pulse.This generations filter model can be used to find the distributions of age, thickness and gas velocities in the cake from steady-state operational data. The steady-state, periodic model provides a complete basis for the simulation of heterogeneous gas/solid reactions in the cake of jet pulsed filters.In the model intermediate cake build up during the cleaning procedure is considered. There redeposition of removed filter cake also takes place, and its extent is estimated. The model can also serve to determine from macroscopic process data, if the cleaning system of a filter installation operates in the undesirable mode of patchy cleaning.Experiments from a pilot plant for dry flue gas cleaning are presented and the generations filter model is validated with the experimental data.     

Test of flow field on the annular meridian plane in a tubular membrane separator with rotary tangential flow

Enhancement of membrane microfiltration by rotary tangential flow is a new technique, which is based on the hydrocyclone mechanism. It improved the structure of the general membrane separator and the form of the liquid suspension flowing into the separator, so as to increase membrane fluxes and decrease membrane fouling. In our research, a tubular membrane separator with rotary tangential flow was designed for the first time. The flow field characteristics of polypropylene tubular membrane microfiltration in this tubular separator were studied systematically by means of the Particle Image Velocimetry (PIV) test. Streamlines and velocity distributions of the meridian plane of the separator under different operating parameters were obtained. The velocity distribution characteristics of rotary circular tangential flow were analyzed quantitatively with the following conclusions being obtained:

• (1) In the non‐vortex area, no matter how the operating parameters (flux, entry pressure) change, the velocity near the rotary tangential flow entrance is higher than the velocity far from the entrance at the same radial coordinates. In the vortex area, generally the flow velocity of the inner vortex is lower than that of the outer vortex. At the vortex center, the velocity is the lowest, the radial velocity being generally equal to zero. In the vortex zone, the radial velocity is less than the axial velocity.
• (2) Under test conditions, the radial velocity and the axial velocity of the vortexes' borders are 1–2 times the average axial velocity in the annular gap of the membrane module. The maximum radial velocity and axial velocity of Taylor vortexes are 2–5 times the average axial velocity in the annular gap of the membrane module.
• (3) In the vortexes that formed on the meridian plane, it was found that mass transfer occurred between the inner and outer parts of the fluid. Much fluid moved from the outer vortexes into the inner ones, which was able to prevent particles blocking the membrane tube.

Copyright © 2004 Society of Chemical Industry     

大型磷铵装置的长周期稳定运行

瓮福磷肥厂各主体装置自1999年试车成功以来,经过3年的运行,已基本达标达产。本文介绍各装置运行概况和一些行之有效的生产、管理经验,以及2004年DAP产量达到140～160万t的发展目标。     

The influence of the riser exit on the particle residence time distribution in a circulating fluidised bed riser

This paper reports measurements of the influence of riser exit geometry upon the particle residence time distribution in the riser of a square cross section, cold model, circulating fluidised bed. The bed is operated within the fast fluidisation regime. The fast response particle RTD technique developed by Harris et al. (Chem. Eng. J. 89 (2002) 127-142) was used to measure the residence time distribution.The geometry of the riser exit is shown to have a modest but consistent influence upon the particle RTD; the influence of operating conditions, i.e. superficial gas velocity and solids flux is more significant.Increasing the refluxing effect of the riser exit increases the mean, variance and breakthrough time and decreases the coefficient of variation of the residence time distribution. Changes in reflux do not have a systematic effect upon the skewness of the RTD.     

Particle size effect on the filtration drag of fly ash from a coal power plant

In order to investigate the filtration properties of fly ash from a conventional coal power plant, the filtration drag across the dust cake over an absolute fiberglass filter element was measured. A fluidized bed column was utilized to obtain a well characterized particle stream. The cake resistance coefficient was analyzed by the equation proposed by Endo et al. [1998] in order to observe the effect of particle size and polydispersity. The filtration drag was measured for three kinds of particle stream having the geometric mean particle size of 3.15, 6.07, and 7.83 μm and the geometric standard deviation less than 1.44 in the practical operation conditions for the field applications of face velocity of 0.03–0.06 m/s and area dust load up to 0.2 kg/m². A dust cake of smaller particle size showed larger pressure drop even though the porosity was higher and presented high compressibility according to the face velocity. The particle polydispersity was also a dominant factor affecting the compressibility of the dust cake.     

The residence time distribution and mixing of the gas phase in the riser of a circulating fluidized bed

CFBs are increasingly used for both gas-catalytic and gas-solid reactions. The conversion is a function of the gas hydrodynamics, subject of the present research.Available literature on the gas mixing in the riser of a CFB shows contradictory results: some investigators neglected back-mixing of gas, whereas others report a considerable amount of back-mixing in CFB risers. The present paper reports experimental findings obtained in a 0.1 m I.D. riser, for a wide range of combined superficial gas velocity (U) and solid circulation flux (G). The gas flow mode (plug vs. mixed) is strongly affected by the operating conditions, however with a dominant mode within a specific (U, G)-range. Sand was used as bed material. The superficial gas velocity was varied from 5.5 to 8.3 m/s, the solids circulation flux was between 40 and 170 kg/m² s. A tracer pulse response technique was used with a pulse of propane injected at the bottom and detected at the riser exit. The cumulative response curves, F(t), define (i) an average residence time (t₅₀) obtained for F(t) = 0.5; and (ii) the slope of the curves (a steeper one corresponding with more pronounced plug flow) and expressed in terms of a span, σ. These parameters (t₅₀ and σ) define the gas flow mode. A quantitative comparison of experimental results with literature RTD-models is inconclusive although the occurrence of both mixed flow and plug flow is evident, and (U, G)-dependent. The experimental results are expressed in empirical design equations, and the comparison of predicted and experimental results is fair: low values of σ determine the plug flow regimes, whereas back-mixing is more pronounced at higher value of σ. Experiments with similar systems might favor plug flow or mixing as function of the combined (U, G)-values. The introduction of the RTD-function in reaction rate equations can improve the prediction of the gas-conversion in a riser-reactor.     

国家“十一五”规划对肥料产业的影响

根据国家“十一五”规划,认为随着开展测土配方施肥活动、发展沼气和促进循环经济,农业对化学肥料的需求会有所降低;专用肥料、缓释肥料、有机无机复混肥料、低浓度肥料的生产量将有所增加。肥料企业应注意调整建设布局和销售区域,在磷原料供应上应早有准备,在发展连锁经营时要根据自身情况选择可行的方式。     

The influence of fuel bias in the primary air duct on the gas/particle flow characteristics near the swirl burner region

A three-component particle-dynamics anemometer is used to measure, in the near-burner region, the influence of the particle bias in the primary air duct on the gas/particle flow characteristics for a centrally fuel rich swirl coal combustion burner, in conjunction with a gas/particle two-phase test facility. Velocities, particle volume flux profiles and normalized particle number concentrations were obtained. Compared with a common burner (a centrally fuel rich burner without a particle concentrator), the degree of penetration for the centrally fuel rich burner is higher, the residence time of particles in the central recirculation zone is longer and the central recirculation zone is larger. The particle volume flux and normalized particle number concentration for the centrally fuel rich burner are much larger near the chamber axis. The influence of gas/particle flow characteristics on combustion has been analyzed.     

The influence of ionic strength and osmotic pressure on the dewatering behaviour of sewage sludge

In this work, we investigated the importance of osmotic pressure in the overall dewaterability behaviour of a biotic sludge. Biotic sludges, such as activated or digested sludge from waste water treatment, are known to be difficult to dewater, due to their high compressibility and their gel-like water retention capacity. These properties are partly attributed to the presence of surface charges, which are due to the biological nature and the presence of weakly charged extra-cellular polymeric substances. Both in filtration and centrifugation experiments, charge related effects were partly neutralised through a controlled increase in the bulk ionic strength by the addition of NaCl. It was observed that an increase in the bulk ionic strength brings about an increase in the final solid volume fraction upon constant pressure filtration or centrifugation. Increasing the ionic strength did not result in a more classical filtration behaviour, however. The results further suggested that with increasing total pressure, the relative importance of the osmotic pressure in the total resistance against compression diminishes, and that more structural effects dominate the solid stress at high pressures.     

Application of residence time distribution technique to the study of the hydrodynamic behaviour of a full‐scale wastewater treatment plant plug‐flow bioreactor

The hydrodynamic behaviour of a full‐scale wastewater treatment plant (WWTP) bioreactor treating municipal wastewater, situated in Granollers (Barcelona, Spain), has been studied by means of a residence time distribution (RTD) technique using lithium (chloride) as tracer. The bioreactor studied is designed to work as a plug‐flow reactor and it is divided into two independent lanes (1 and 2), each one composed of four compartments in series resulting in a total volume of 3970 m³ per lane. During the RTD experiments, working flow was 1000 m³ h^?1 per lane, which implied an ideal mean residence time of 3.97 h. When a lithium chloride tracer was injected in the bioreactor, both lanes showed a similar highly non‐ideal hydrodynamic behaviour, which had an important effect on the reactor's performance. This global RTD was complemented by means of local RTDs in different locations of the bioreactor in order to determine qualitatively the reactor's mixing regime. Different non‐ideal models (namely axial dispersion, tanks‐in‐series and some simple compartment models) have been tested for the modelling of the experimental RTD. The best model fitting RTD data for Lanes 1 and 2 was a configuration consisting of four mixed tanks in series. The RTD study proposed in this work will permit improvement of the reactor's mixing performance, which is of special interest in future projects including simultaneous removal of carbon, nitrogen and phosphorus. Copyright © 2005 Society of Chemical Industry     

The influence of starting materials on the structure of ultrafine carbon powders

The primary ultrafine carbon powders were prepared by sol–gel supercritical fluid drying method using different starting materials. After heat-treatment at 1100 and 2600°C, respectively, the ultrafine carbon powders were obtained. The properties of primary ultrafine carbon powders and their annealed products were characterized by TEM, XRD, Raman spectra and nitrogen adsorption. The results reveal that starting materials have influence on the structure of ultrafine carbon powders.     

The effect of a surfactant on mixer—settler operation

A single stage mixer—settler was used to investigate the effect of surfactant on the mass transfer rate in the system water—HNO₃—30 vol.% TBP/dodecane. The interfacial tension of this system first falls then rises with increasing sodium lauryl sulphate (SLS) concentration. The addition of SLS makes the stage efficiency, which is closely related to k_ha, the product of the individual mass transfer coefficient of HNO₃ in the aqueous phase, and average interfacial area per unit volume of mixing chamber, to increase significantly due to an increase in the value of a. A maximum k_ha value of 0.53 litres^?1, a minimum value of interfacial tension, and phase inversion which converted the aqueous phase from continuous to dispersed were observed at around the critical micellar concentration (100 parts 10^?6) of SLS in the system of an aqueous to organic phase ratio of 0.2.     

The influence of granular flow rate on the performance of a moving bed granular filter

The goal of this study is to evaluate the effect of granular flow rate on the performance of a moving bed granular filter designed for hot gas filtration of fine char particles (dust) produced during fast pyrolysis of biomass. The filter employs a counter-current configuration, in which down-flowing granular material spreads out at the bottom of the filtration vessel to form an interfacial area where the dusty gas enters the granular bed and much of the gas cleaning is hypothesized to occur. This study uses a real-time particle counter to measure the instantaneous filtration efficiency during cold flow tests of the filter. Differential pressure measurements at various locations within the granular bed are used to assess the level of char dust hold-up over time. These experiments reveal a critical granular residence time below which the filter must be operated to achieve filtration efficiencies exceeding 99%. Operating above the critical value causes the filter to “clog” and decrease in efficiency. The clogging is characterized by a critical dust volume fraction as determined through a fixed bed filtration test. The filter is found to accumulate most of the dust at the interfacial region. Also the interfacial region is more efficient than the downcomer section of the granular bed in removing dust. Decreasing residence time of granular material in the filter reduces the hold-up of char dust in the filter, which is expected to mitigate coking reactions of organic vapors when the filter is used to remove char from fast pyrolysis gas streams.     

以颗粒煤为助滤剂对城市污泥进行二段过滤脱水的研究

以颗粒煤为助滤剂,采用二段过滤方式来强化城市污泥的脱水,并对滤饼进行热值分析,探讨城市污泥资源化利用前景.在研究中,具体分析探讨了煤的类型、煤的添加比、煤的粒径、搅拌强度、过滤压力以及煤的添加方式对过滤过程中相关参数的影响.得到以下结论:在污泥和煤的添加比为1:2,颗粒煤粒度为0.15～0.18 mm,低强度搅拌,常温...     

The influence of the waste ethylene vinyl acetate copolymer on the thermal degradation of the waste polypropylene

The pyrolysis of the waste polypropylene (PP), the waste ethylene vinyl acetate copolymer (EVA) and their blends has been carried out in a fixed bed reactor at 500 °C. The effect of different ratios of the waste EVA in the waste PP/EVA blends on the thermal degradation of the waste PP was investigated in terms of both product distributions and liquid fuel properties. The compositions of pyrolysis products were characterized in detail. The liquid products from the pyrolysis of the waste PP, the waste EVA and their blends were analyzed using different analytical techniques and fuel properties of pyrolytic liquids were investigated in comparison with commercial diesel. There were no synergistic effects between products from the waste PP and products from the waste EVA. While the ratio of the waste EVA increased in the waste PP/EVA blends, aromatic content of the pyrolytic liquids increased and subsequently paraffinic content of the pyrolytic liquids decreased. In addition, the boiling point distributions of pyrolytic liquids derived from the waste PP/EVA blends were found to be similar for all tested ratios of the waste PP/EVA blends.