Effect of GDC addition method on the properties of LSM–YSZ composite cathode support for solid oxide fuel cells

Equal amounts of Gd_0.1Ce_0.9O_2−δ (GDC) were added to La_0.65Sr_0.3MnO_3−δ/(Y₂O₃)_0.08(ZrO₂)_0.92 (LSM/YSZ) powder either by physical mixing or by sol–gel process, to produce a porous cathode support for solid oxide fuel cells (SOFCs). The effect of the GDC mixing method was analyzed in view of sinterability, thermal expansion coefficient, microstructure, porosity, and electrical conductivity of the LSM/YSZ composite. GDC infiltrated LSM/YSZ (G-LY) composite showed a highly porous microstructure when compared with mechanically mixed LSM/YSZ (LY) and LSM/YSZ/GDC (LYG) composites. The cathode support composites were used to fabricate the button SOFCs by slurry coating of YSZ electrolyte and a nickel/YSZ anode functional layer, followed by co-firing at 1250 °C. The G-LY composite cathode-supported SOFC showed maximum power densities of 215, 316, and 396 mW cm⁻² at 750, 800, and 850 °C, respectively, using dry hydrogen as fuel. Results showed that the GDC deposition by sol–gel process on LSM/YSZ powder before sintering is a promising technique for producing porous cathode support for the SOFCs.     

Low-temperature constrained sintering of YSZ electrolyte with Bi2O3 sintering sacrificial layer for anode-supported solid oxide fuel cells

Solid oxide fuel cells (SOFCs) have strong potential for next-generation energy conversion systems. However, their high processing temperature due to multi-layer ceramic components has been a major challenge for commercialization. In particular, the constrained sintering effect due to the rigid substrate in the fabrication process is a main reason to increase the sintering temperature of ceramic electrolyte. Herein, we develop a bi-layer sintering method composed of a Bi₂O₃ sintering sacrificial layer and YSZ main electrolyte layer to effectively lower the sintering temperature of the YSZ electrolyte even under the constrained sintering conditions. The Bi₂O₃ sintering functional layer applied on the YSZ electrolyte is designed to facilitate the densification of YSZ electrolyte at the significantly lowered sintering temperature and is removed after the sintering process to prevent the detrimental effects of residual sintering aids. Subsequent sublimation of Bi₂O₃ was confirmed after the sintering process and a dense YSZ monolayer was formed as a result of the sintering functional layer-assisted sintering process. The sintering behavior of the Bi₂O₃/YSZ bi-layer system was systematically analyzed, and material properties including the microstructure, crystallinity, and ionic conductivity were analyzed. The developed bi-layer sintered YSZ electrolyte was employed to fabricate anode-supported SOFCs, and a cell performance comparable to a conventional high temperature sintered (1400 °C) YSZ electrolyte was successfully demonstrated with significantly reduced sintering temperature (<1200 °C).     

A benzoate coprecipitation route for synthesizing nanocrystalline GDC powder with lowered sintering temperature

Electrolyte powders with low sintering temperature and high-ionic conductivity can considerably facilitate the fabrication and performance of solid oxide fuel cells (SOFCs). Gadolinia-doped ceria (GDC) is a promising electrolyte for developing intermediate- and low-temperature (IT and LT) SOFCs. However, the conventional sintering temperature for GDC is usually above 1200 °C unless additives are used. In this work, a nanocrystalline powder of GDC, (10 mol% Gd dopant, Gd_0.1Ce_0.9O_1.95) with low-sintering temperature has been synthesized using ammonium benzoate as a novel, environmentally friendly and cost-effective precursor/precipitant. The synthesized benzoate powders (termed washed- and non-washed samples) were calcined at a relatively low temperature of 500 °C for 6 h. Physicochemical characteristics were determined using thermal analysis (TG/DTA), Raman spectroscopy, FT-IR, SEM/EDX, XRD, nitrogen absorptiometry, and dilatometry. Dilatometry showed that the newly synthesized GDC samples (washed and non-washed routes) start to shrink at temperatures of 500 and 600 °C (respectively), reaching their maximum sintering rate at 650 and 750 °C. Sintering of pelletized electrolyte substrates at the sintering onset temperature for commercial GDC powder (950 °C) for 6 h, showed densification of washed- and non-washed samples, obtaining 97.48 and 98.43% respectively, relative to theoretical density. The electrochemical impedance spectroscopy (EIS) analysis for the electrolyte pellets sintered at 950 °C showed a total electrical conductivity of 3.83 × 10^?2 and 5.90 × 10^?2 S cm^?1 (under air atmosphere at 750 °C) for washed- and non-washed samples, respectively. This is the first report of a GDC synthesis, where a considerable improvement in sinterability and electrical conductivity of the product GDC is observed at 950 °C without additives addition.     

Electrochemical performance of intermediate temperature micro-tubular solid oxide fuel cells using porous ceria barrier layers

We describe the manufacture and electrochemical characterization of micro-tubular anode supported solid oxide fuel cells (mT-SOFC) operating at intermediate temperatures (IT) using porous gadolinium-doped ceria (GDC: Ce_0.9Gd_0.1O_2−δ) barrier layers. Rheological studies were performed to determine the deposition conditions by dip coating of the GDC and cathode layers. Two cell configurations (anode/electrolyte/barrier layer/cathode): single-layer cathode (Ni–YSZ/YSZ/GDC/LSCF) and double-layer cathode (Ni–YSZ/YSZ/GDC/LSCF–GDC/LSCF) were fabricated (YSZ: Zr_0.92Y_0.16O_2.08; LSCF: La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ). Effect of sintering conditions and microstructure features for the GDC layer and cathode layer in cell performance was studied. Current density–voltage (j–V) curves and impedance spectroscopy measurements were performed between 650–800 °C, using wet H₂ as fuel and air as oxidant. The double-cathode cells using a GDC layer sintered at 1400 °C with porosity about 50% and pores and grain sizes about 1 μm, showed the best electrochemical response, achieving maximum power densities of up to 160 mW cm⁻² at 650 °C and about 700 mW cm⁻² at 800 °C. In this case GDC electrical bridges between cathode and electrolyte are preserved free of insulating phases. A preliminary test under operation at 800 °C shows no degradation at least during the first 100 h. These results demonstrated that these cells could compete with standard IT-SOFC, and the presented fabrication method is applicable for industrial-scale.     

Influence of Deposition Temperature of GDC Interlayer Deposited by RF Magnetron Sputtering on Anode‐Supported SOFC

Gadolinia‐doped ceria (GDC) film, as a barrier layer to prevent chemical reaction between yttria‐stabilized zirconia (YSZ) electrolyte and Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3–δ (BSCF)–GDC cathode, is deposited by radio frequency (RF) magnetron sputtering on YSZ electrolyte, and the influence of deposition temperature on Ni–YSZ/YSZ/GDC/BSCF–GDC single cell performance is investigated. The SEM results show that the GDC film deposited at 30 °C exhibits a porous structure, whereas the GDC film deposited at 400 °C has a dense structure. The single cells show excellent performance when the deposition temperature is above 250 °C, whereas the single cells show poor performance when the deposition temperature is below 200 °C. The large difference in cell performance occurs from their large difference in polarization resistance. The porous structure of GDC interlayer, which cannot well prevent the reaction between BSCF and YSZ, is responsible for the poor performance of the cells with GDC interlayer deposited at a temperature below 200 °C.     

Defect controlled diffusion of lithium ions in Mn doped V2O5 for potential applications as cathode material

With a motivation to unravel the effect of cation (Mn) doping-induced modifications in structure, charge transfer resistance, and Li-ion diffusion in V₂O₅ a systematic study using X-ray diffraction (XRD), Raman Spectroscopy and electrochemical impedance spectroscopy (EIS) has been employed using three electrodes configuration. Structural investigations using XRD suggest the selective diffusion of Mn ion towards the c-axis at a low doping percentage. Raman spectroscopy suggests the shift in 994 cm^-1 modes which substantiates the uniaxial diffusion of Mn ions. Nyquist plots show that interfacial charge transfer resistance is highest for the lowest doping i.e., 1% Mn-doped V₂O₅ and exhibits the lowest diffusion coefficient as compared to other doped V₂O₅ samples. Specific capacitance calculated from cyclic voltammetry is found to be highest for the 4% Mn-doped V₂O₅ sample. Moreover, diffusion of Lithium ions improves with an increase in doping concentration due to higher concentration of defects as evident from Δd/d and Nelson–Riley factor (NRF) for pure V₂O₅ and Mn-doped V₂O₅.     

Thin film yttria-stabilized zirconia electrolyte for intermediate-temperature solid oxide fuel cells (IT-SOFCs) by chemical solution deposition

A 500 nm thick thin film YSZ (yttria-stabilized zirconia) electrolyte was successfully fabricated on a conventionally processed anode substrate by spin coating of chemical solution containing slow-sintering YSZ nanoparticles with the particle size of 20 nm and subsequent sintering at 1100 °C. Incorporation of YSZ nanoparticles was effective for suppressing the differential densification of ultrafine precursor powder by mitigating the prevailing bi-axial constraining stress of the rigid substrate with numerous local multi-axial stress fields around them. In particular, adding 5 vol% YSZ nanoparticles resulted in a dense and uniform thin film electrolyte with narrow grain size distribution, and fine residual pores in isolated state. The thin film YSZ electrolyte placed on a rigid anode substrate with the GDC (gadolinia-doped ceria) and LSC (La_0.6Sr_0.4CoO_3?δ) layers deposited by PLD (pulsed laser deposition) processes revealed that it had fairly good gas tightness relevant to a SOFC (solid oxide fuel cell) electrolyte and maintained its structural integrity during fabrication and operation processes. In fact, the open circuit voltage was 1.07 V and maximum power density was 425 mW/cm² at 600 °C, which demonstrates that the chemical solution route can be a viable means for reducing electrolyte thickness for low- to intermediate-temperature SOFCs.     

Effect of GDC interlayer thickness on durability of solid oxide fuel cell cathode

Long-term performance degradation of solid oxide fuel cell (SOFC) cathode as a function of gadolinium doped ceria (GDC) interlayer thickness has been studied under accelerated operating conditions. For this purpose, SOFC half-cells with GDC interlayer thicknesses of 2.4, 3.4 and 6.0 µm were fabricated and tested for 1000 h at 900 °C under constant current density of 1 A/cm². The half-cells consisted of lanthanum strontium cobalt ferrite (LSCF)/GDC composite cathode, GDC interlayer, scandia-ceria stabilized zirconia electrolyte and platinum anode as a counter electrode. Area specific resistance (ASR) of the half-cells was continuously measured over time. Higher increase in ASR was observed for the half-cells with GDC interlayer thickness of 2.4 and 6.0 µm, which is attributed to higher strontium (Sr) diffusion towards electrolyte and to cathode/GDC interface delamination coupled with small Sr diffusion, respectively. However, half-cell with GDC interlayer thickness of 3.4 µm showed smaller degradation rate due to highly dense GDC interlayer which had less interfacial resistance and suppressed Sr diffusion towards electrolyte.     

Pore orientation of the gadolinia‐doped ceria cathode interlayer for a tubular SOFC using dip‐coating

An active region of cathode interlayer in a tubular solid oxide fuel cell (SOFC) is structurally analyzed using a dual‐beam focused ion beam/scanning electron microscope (FIB/SEM). The GDC (10 mol% gadolinia‐doped ceria) cathode interlayer (about 1 μm in thickness) is dip‐coated, and then sintered on YSZ (8 mol% yttria‐stabilized zirconia) electrolyte. At 1150°C sintering temperature, the pores oriented more along the axial direction than the radial direction. The anisotropy of pore shape is accounted for the withdrawal force during the dip‐coating of the GDC interlayer.     

Electrophoretic Deposition of Zirconia Thin Film on Nonconducting Substrate for Solid Oxide Fuel Cell Application

Electrophoretic deposition (EPD) of 8 mol% yttria‐stabilized zirconia (YSZ) electrolyte thin film has been carried out onto nonconducting porous NiO‐YSZ cermet anode substrate using a fugitive and electrically conducting polymer interlayer for solid oxide fuel cell (SOFC) application. Such polymer interlayer burnt out during the high‐temperature sintering process (1400°C for 6 h) leaving behind a well adhered, dense, and uniform ceramic YSZ electrolyte film on the top of the porous anode substrate. The EPD kinetics have been studied in depth. It is found that homogeneous and uniform film could be obtained onto the polymer‐coated substrate at an applied voltage of 15 V for 1 min. After the half‐cell (anode + electrolyte) is co‐fired at 1400°C, a suitable cathode composition (La_0.65Sr_0.3MnO₃) thick film paste is screen printed on the top of the sintered YSZ electrolyte. A second stage of sintering of such cathode thick film at 1100°C for 2 h finally yield a single cell SOFC. Such single cell produced a power output of 0.91 W/cm² at 0.7 V when measured at 800°C using hydrogen and oxygen as fuel and oxidant, respectively.     

Influence of La2Mo2O9 on the sintering behavior and electrochemical properties of gadolinium-doped ceria

Gadolinium-doped ceria (known as CGO or GDC) is a good oxide-ion conductor which presents potential application for solid-state electrochemical devices. However, one of the main drawbacks of this material is the high sintering temperature required to obtain dense ceramic. In this paper, we report a new way to reduce densification temperature of CGO by adding x weight percent of La₂Mo₂O₉ material (0≤ x≤10). This latter is also a good oxide-ion conductor at high temperature (>580 °C) which allows the preservation of the electrochemical properties of CGO as shown by impedance spectroscopy. The sintering behavior is then studied using dilatometric measurements and mechanism of densification is discussed.     

Improved electrochemical activity of Bi0.5Sr0.5FeO3-δ–Ce0.9Gd0.1O1.95composite cathode electrocatalyst for solid oxide fuel cells

Developing MIEC materials with high electrocatalytic performance for the ORR and good thermal/chemical/structural stability is of paramount importance to the success of solid oxide fuel cells (SOFCs). In this work, high-activity Bi_0.5Sr_0.5FeO_3-δ-xCe_0.9Gd_0.1O_1.95 (BSFO-xGDC, x = 10, 20, 30 and 40 wt%) oxygen electrodes are synthesized, and confirmed by XRD, SEM and EIS, respectively. The crystal structure, microstructure, electrochemical property and performance stability of the promising BSFO-xGDC composite cathodes are systematically evaluated. It is found that introducing GDC nanoparticles can obviously improve the electrochemical property of the porous composite electrode. Among all these composite cathodes, BSFO-30GDC composite cathode shows the best ORR activity. The peak power density of anode supported single cells employing BSFO-30GDC composite cathode reaches 709 mW cm^?2 and the electrode polarization resistance (R_p) of the BSFO-30GDC is about 0.14 Ω cm² at 700 °C. The analysis of the oxygen reduction kinetic indicates that the major electrochemical process of the GDC-decorated composite cathode is oxygen adsorption-dissociation. These preliminary results demonstrated that BSFO-30GDC is a prospective composite cathode catalyst for SOFCs because of its outstanding ORR activity.     

Nanofiber-based LaxSr1−xTiO3-GdyCe1−yO2−δ composite anode for solid oxide fuel cells

La_xSr_1−xTiO₃ (LST) nanofibers with pure perovskite structure, smooth surface, uniform diameter and length are prepared by electrospinning technique, and applied as scaffolds of La_xSr_1−xTiO₃-Gd_yCe_1−yO_2−δ (LST-GDC) composite anodes for SOFCs. The optimal La doping ratio of LST scaffold has been found to be 0.4, and 0.2 the optimal Gd doping ratio of GDC impregnation phase. The LST:GDC optimal mass ratio of nanofiber-based composite anode has been found to be 1:1.5481, and the composite anode (electrolyte is yttria-stabilized zirconia) to show low interfacial polarization resistances of 0.7309, 0.4688 and 0.2966 Ω cm² at 800, 850 and 900 °C, respectively. In addition, the microstructure of LST materials has been found to plays an important role on the electrochemical performance of the anodes, and the LST nanofiber scaffolds to show the higher porosity leading to a larger triple phase (ionic conduction phase, electronic conduction phase and gas phase) boundary (TPB) area for the composite anodes.     

Controlled synthesis of Bi2O3–YSZ composite powders and their sintering behavior for high-performance electrolytes

Bismuth oxide (Bi₂O₃) is a promising additive to decrease the sintering temperature of yttria-stabilized zirconia (YSZ)-based electrolyte for solid oxide fuel cell application. However, Bi₂O₃ tends to grow into large column bars (>50 µm) in a chemical coprecipitation method, which dramatically limits the mixing uniformity of Bi₂O₃ and YSZ, even much worse than that of mechanical mixing. In this study, the reaction temperature was increased from room temperature to 90°C to increase the number of nucleation during the violate reaction between Bi³⁺ solution and YSZ suspension in NaOH. On this basis, the violence of the reaction was further moderated by adding half of NaOH first, then YSZ powders and the other half of an NaOH solution. The size of Bi₂O₃ was further decreased to sub-micrometer and Bi₂O₃ was homogeneously mixed with YSZ particles, even when its addition amount was as large as 20 mol%. These composite powders effectively promoted the sintering behavior of YSZ. The sintering temperature of YSZ was decreased to 900 and 1000°C with 10 and 5 mol% Bi₂O₃ doping, respectively. Increasing the doping ratio induced severe volatilization of Bi₂O₃ and pore formation. Raising the sintering temperature (no more than 1200°C) enhanced the doping effect of Bi₂O₃ into the YSZ lattice but induced instability in the YSZ crystal structure.     

Effect of Fe2O3 doping on sintering of yttria-stabilized zirconia

This paper reports the effect of Fe₂O₃ doping on the densification and grain growth in yttria-stabilized zirconia (YSZ) during sintering at 1150 °C for 2 h. Fe₂O₃ doped 3 mol% YSZ (3YSZ) and 8 mol% YSZ (8YSZ) coatings were produced using electrophoretic deposition (EPD). For 0.5 mol% Fe₂O₃ doping, both 3YSZ and 8YSZ coatings during sintering at 1150 °C has similar densification. However, a significant grain growth occurred in 8YSZ during sintering, whereas grain size remains almost constant in 3YSZ. XRD results suggest that Fe₂O₃ addition substitutionally and interstitially dissolved into the lattice of 3YSZ and 8YSZ. In addition, colour of 3YSZ and 8YSZ changes differently with doping of Fe₂O₃. A Fe³⁺ ion interstitial diffusion mechanism is proposed to explain the densification and grain growth behaviour in the Fe₂O₃ doped 3YSZ and 8YSZ. A retard grain growth observed in the Fe₂O₃ doped 3YSZ is attributed to Fe³⁺ segregation at grain boundary.     

Processing and characterisation of fine crystalline ceria gadolinia–yttria stabilized zirconia powders

For low temperature SOFCs the yttria stabilized zirconia (YSZ)-coated ceria is a promising candidate for replacing YSZ-electrolyte. An important requirement for the co-firing feasibility of such a configuration is the densification of ceria at low temperatures (<1400°C). Fine crystalline gadolinia doped ceria (CGO)-powder readily sinterable at 1250°C was synthesized by co-precipitation with oxalic acid of 0·05 M and crystallization in methanol at 200°C for 6 h. The fabrication and characterisation of solid solution phases with a graded composition (CGO)_x(YSZ)_1−x, to be used as an interlayer between YSZ and CGO, in order to avoid delamination, were also studied and discussed. CGO_xYSZ_1−x powders, prepared by the glycine combustion method, required higher sintering temperatures (1500°C) to densify, while they showed significantly lower ionic conductivity than YSZ and CGO, attributed to the large lattice deformation and scattering of oxygen ions.     

Enhanced piezoelectric property in Mn-doped K0.5Na0.5NbO3 ceramics via cold sintering process and KMnO4 solution

Through mixing the KMnO₄ solution with K_0.5Na_0.5NbO₃ (KNN) powders, cold sintering process (CSP) was employed to fabricate high-density Mn-doped KNN green pellets and ceramics. The microstructure, doping effect of Mn and electrical properties of these ceramics were studied in detail. Compared with conventional sintering (CS), the CSP supports the homogeneity of dopants and then promotes grain growth and ceramic densification; thus the Mn-doped KNN ceramics prepared by CSP show the obviously higher density and larger grain size. Besides, the less alkalis volatilization and oxygen vacancies result in more Mn³⁺ but less Mn⁴⁺ in CSP ceramics compared to CS ones, which endows the pinning effect and good poling characteristics in CSP ceramics. All the previous results contribute to the high dielectric constant and remnant polarization in CSP ceramics, which support the enhanced piezoelectric coefficient and are much superior than Mn-doped KNN ceramics prepared by CS. This work reveals that CSP can be a new doping strategy to perform chemical modification of electrical properties in KNN ceramics.     

Na+ doping activates and stabilizes layered perovskite cathodes for high-performance fuel cells

A highly active mixed conductive cathode is required for solid oxide fuel cells (SOFCs) based on yttria-stabilized zirconia (YSZ) at reduced temperatures, which is one of the most important factors for their commercialization. Herein, we propose a Na⁺ doping strategy to activate and stabilize the triple-conducting (H⁺/O²⁻/e⁻) layered perovskite oxide of representative NdBa_0.5Sr_0.5Co_1.5Fe_0.5O_5+δ (NBSCF) for high-performance YSZ fuel cells. The results show that Na⁺ doping enhances the electrochemical properties of the NBSCF cathode, with polarization impedance decreasing from 0.105 to 0.080 Ω cm² at 750 °C and output power increasing from 946.05 to 1435.75 mW cm⁻² at 800 °C. Furthermore, high-temperature XRD (HT-XRD) and the oxygen temperature-programmed desorption (O₂-TPD) further confirm that Na⁺ doping can improve the structural stability of NBSCF. The single cell with a Na-doped NBSCF cathode showed no degradation of current density for more than 120 h at 700 °C and exhibited good stability. This work demonstrates the promise of Na⁺ doping for layered perovskite cathodes and an effective way to promote fuel cell performance.     

Optical dispersion and bandgap of pure and Mn-doped 0.92Na0.5Bi0.5TiO3-0.08K0.5Bi0.5TiO3 lead-free single crystals

Optical properties of lead-free ferroelectric pure and Mn-doped 0.92Na_0.5Bi_0.5TiO₃-0.08K_0.5Bi_0.5TiO₃ (NBT-8KBT) single crystals have been investigated systematically. Refractive index and extinction coefficient were measured and the critical parameters are obtained by modified Sellmeier dispersion equations and single-oscillator dispersion relation. The decline of refractive index for Mn:NBT-8KBT could be related to the lattice distortion of the Mn ions doping. High transmittance (>70%) over the transparent region (>400 nm) was found in the pure NBT-8KBT, higher than that of Mn:NBT-8KBT, which could be caused by the increase of domain wall density. An about 100 nm red-shift of absorption edge was observed in the Mn:NBT-8KBT single crystal, which is located in the visible region. Optical bandgap energies calculated through Tauc equation and a large bandgap difference of 2.96 and 2.62 eV occurs in the NBT-8KBT and Mn:NBT-8KBT, respectively, which illustrates the modulation of the band structures by Mn doping.     

Ionic conductivity and relaxations of In-doped GDC (gadolinium doped ceria) ceramics

The effect of In doping on the sintering behaviors and electrical properties of Gd_0.1Ce_0.9O_1.95 (Gd-doped ceria, or GDC) was investigated. The solubility limit of In in GDC was determined to be ~2 at%, and the lattice parameter of GDC was found to decrease from 5.417(7) Å to 5.416(5) Å with 2 at% In dopant. The mean grain size of the sintered body decreased with increasing In content. The concentration of In did not significantly affect the conductivity of the samples; however, undoped GDC showed the highest conductivity. Cole-Cole plots showed that the activation energies of the grain boundaries and grain interiors decreased and increased, respectively, as the In concentration increased to 1 at%. The decreased grain-boundary activation energy is attributed to the segregation of the negatively charged dopant at the grain boundaries, while the increased activation energy of the grain interiors is attributed to the decreases in both the lattice parameters and binding energies with In doping.