Photocatalytic properties of mesoporous TiO2 nanocomposites modified with carbon nanotubes and copper

The photocatalytic activity of mesoporous TiO₂ modified by the addition of carbon nanotubes (CNTs) and Cu is reported. Nanocomposites of carbon nanotubes (CNTs) containing varying amounts of Cu were formed by treatment with Cu²⁺ then reduced to Cu⁰ using NaBH₄ as the reducing agent. The mesoporous TiO₂, synthesized by a sol-gel method from titanium isopropoxide, was combined with the CNT/Cu nanocomposites to form the photocatalysts which were characterized by XRD, SEM, TEM, FTIR, XPS and BET surface area analysis. The photocatalytic properties of the mesoporous TiO₂ composites were studied by measuring the degradation of methyl orange (MO) which was optimal in the sample containing 20 wt% of the Cu-CNT nanocomposite. The degradation efficiency for MO was a synergistic effect of photo-degradation of TiO₂ and may be due to improvement of the electrical conductivity of the system by the presence of the CNT/Cu networks, since the photodegradation of MO and the photocatalytic activity of the photoactive systems increased with increasing copper content.     

Parameter setting on growth of carbon nanotubes over transition metal/alumina catalysts in a fluidized bed reactor

This work investigates the synthesis of multilayered carbon nanotubes (CNTs) using the catalytic decomposition of acetylene at 700-850 °C over Fe- and Ni-supported Al₂O₃ catalysts in a fluidized bed reactor. Thermogravimetric analysis showed that the CNTs grown in a fluidized bed reactor have better thermal stability and higher production yield, compared to that in a fixed bed reactor. The CNT production yield increased with the growth temperature, and Fe-catalyst exhibited greater activity than Ni-catalyst in the formation of CNTs. According to Arrhenius plots, the apparent activation energies for the growth of CNTs were estimated to be 25.6 kJ/mol for Fe-catalyst and 65.6 kJ/mol for Ni-catalyst. The as-grown CNT products were characterized by high-resolution transmission electron spectroscopy, N₂ physisorption, Raman spectroscopy, and X-ray diffraction. After purification, the CNT products were of the multilayered type, which were composed of perfect graphene layers. The results of this study demonstrate that the fluidized bed technology favors the large-scale production of CNTs with uniformity and at low cost.     

Purity-controllable growth of bamboo-like multi-walled carbon nanotubes over copper-based catalysts

The growth of bamboo-like multi-walled carbon nanotubes (CNTs) without the formation of amorphous carbons was performed using copper-based catalysts by catalytic chemical vapour deposition (CVD) with diluted ethylene at 700–900 °C. The as-grown CNT soot was characterised by transmission electron microscopy, thermogravimetric analysis and Raman spectroscopy. The weak metal–support interaction of a sulphate-assisted copper catalyst (CuSO₄/SiO₂) can provide high-purity growth with remarkable yields of CNTs (2.24–6.10 CNT/g Cu·h) at 850–900 °C. Additionally, hydrogen-assisted CVD can activate inert copper catalysts, e.g., Cu(NO₃)₂/SiO₂ or Cu(CH₃COO)_2/SiO₂, for the growth of CNTs.     

Enhanced electrical properties of polycarbonate/carbon nanotube nanocomposites prepared by a supercritical carbon dioxide aided melt blending method

Polycarbonate/carbon nanotube (CNT) nanocomposites were generated using a supercritical carbon dioxide (scCO₂) aided melt blending method, yielding nanocomposites with enhanced electrical properties and improved dispersion while maintaining the aspect ratio of the as-received CNTs. Baytubes^® C 150 P CNTs were benignly deagglomerated with scCO₂ resulting in 5 fold (5X), 10X and 15X decreases in bulk density from the as-received CNTs. This was followed by melt compounding with polycarbonate to generate the CNT nanocomposites. Electrical percolation thresholds were realized at CNT loading levels as low as 0.83 wt% for composites prepared with 15X CNT using the scCO₂ aided melt blending method. By comparison, a concentration of 1.5 wt% was required without scCO₂ processing. Optical microscopy, transmission electron microscopy, and rheology were used to investigate the dispersion and mechanical network of CNTs in the nanocomposites. The dispersion of CNTs generally improved with scCO₂ processing compared to direct melt blending, but was significantly worse than that of twin screw melt compounded nanocomposites reported in the literature. A rheologically percolated network was observed near the electrical percolation of the nanocomposites. The importance of maintaining longer carbon nanotubes during nanocomposite processing rather than focusing on dispersion alone is highlighted in the current efforts.     

TiO2 nanotubes and CNT–TiO2 hybrid materials for the photocatalytic oxidation of propene at low concentration

In this work, we investigated titanium dioxide (TiO₂) nanotubes and CNT–TiO₂ hybrid materials for the photocatalytic oxidation (PCO) of propene at low concentration (100 ppmv) in gaseous phase. The materials were prepared via sol–gel method using sacrificial multi-walled carbon nanotubes (CNT) as templates and subsequent heat treatments to obtain the desired crystalline phase (anatase, rutile or a mixture of both) and eventually to remove the carbon template. We also studied rutile nanotubes for the first time and demonstrate that the activity strongly depends on the crystalline composition, following rutile < anatase < anatase/rutile mixture. The enhanced activity of the anatase–rutile mixture is attributed to the decrease in the electron–hole pair recombination due to the multiphasic nature of the particles. The key result of this work is the exceptional performance of the CNT–TiO₂ hybrid, which yielded the highest observed photocatalytic activity. The improved performance is attributed to synergistic effects due to the hybrid nature of the material, resulting in small anatase crystalline sizes (CNT act as heat sinks) and a reduced electron–hole pair recombination rate (CNTs act as electron traps). These results demonstrate the great potential of hybrid materials and stimulate further research on CNT-inorganic hybrid materials in photocatalysis and related areas.     

Synthesis,microstructure and electrical conductivity of carbon nanotube–alumina nanocomposites

Carbon nanotube–alumina (CNT–Al₂O₃) nanocomposites have been synthesized by direct growth of carbon nanotubes on alumina by chemical vapor deposition (CVD) and the as-grown nanocomposites were densified by spark plasma sintering (SPS). Surface morphology analysis shows that the CNTs and CNT bundles are very well distributed between the matrix grains creating a web of CNTs as a consequence of their in situ synthesis. Even after the SPS treatment, the CNTs in the composite material are still intact. Experimental result shows that the electrical conductivity of the composites increases with the CNT content and falls in the range of the conductivity of semiconductors. The nanocomposite with highest CNT content has electrical conductivity of 3336 S/m at near room temperature, which is about 13 orders of magnitude increase over that of pure alumina.     

Fe3O4 spinel-Mn3O4 spinel supercapacitor prepared using Celestine blue as a dispersant,capping agent and charge transfer mediator

An asymmetric spinel-spinel supercapacitor is fabricated with negative and positive electrodes respectively consisting of Fe₃O₄ and Mn₃O₄ nanoparticles, where carbon nanotubes (CNT) serve as conductive additives. High performance of the individual electrodes and devices is achieved at a high active mass (AM) loading of 40 mg cm⁻² of the individual electrodes. We implement a conceptually new strategy using multifunctional Celestine blue (CB) dye, which is strongly adsorbed on the spinel phases and CNT, facilitates dispersion, acts as a capping agent and allows for the fabrication of spinel decorated CNT. CB is an efficient charge transfer mediator, which allows for significant improvement of capacitive behavior. The use of CB as a charge transfer mediator allows for good utilization of capacitive properties of spinels at high AM. Mechanisms of spinel-CB-CNT interactions and charge transfer mediation are discussed. The capacitive properties of electrodes with different spinel/CNT mass ratios are tested by cyclic voltammetry, chronopotentiometry and impedance spectroscopy. The areal capacitances of 6.17 and 5.15 F cm⁻² are obtained for Fe₃O₄ and Mn₃O₄ based electrodes, respectively in 0.5 M Na₂SO₄ electrolyte. The high capacitances are achieved for the electrodes that have low resistance. Using these electrodes, an asymmetric device is fabricated that has a capacitance of 2.41 F cm⁻² in a voltage window of 1.6 V.     

Synthesis and Photocatalytic Activity of Anatase TiO2 Nanoparticles-coated Carbon Nanotubes

A simple and straightforward approach to prepare TiO₂-coated carbon nanotubes (CNTs) is presented. Anatase TiO₂ nanoparticles (NPs) with the average size ~8 nm were coated on CNTs from peroxo titanic acid (PTA) precursor even at low temperature of 100 °C. We demonstrate the effects of CNTs/TiO₂ molar ratio on the adsorption capability and photocatalytic efficiency under UV–visible irradiation. The samples showed not only good optical absorption in visible range, but also great adsorption capacity for methyl orange (MO) dye molecules. These properties facilitated the great enhancement of photocatalytic activity of TiO₂ NPs-coated CNTs photocatalysts. The TiO₂ NPs-coated CNTs exhibited 2.45 times higher photocatalytic activity for MO degradation than that of pure TiO₂.     

Simple fabrication of strongly coupled cobalt ferrite/carbon nanotube composite based on deoxygenation for improving lithium storage

An easy method to synthesize a strongly coupled cobalt ferrite/carbon nanotube (CoFe₂O₄/CNT) composite with oxygen bridges between CoFe₂O₄ and reduced carbon nanotubes (CNTs) by calcining the precursor material was reported. The precursor was prepared by an electrostatic self-assembly of the exfoliated Co(II)Fe(II)Fe(III)-layered double hydroxide (CoFeFe-LDH) nanosheets and acid treated CNTs. The deoxygenation effect of ferrous ion (Fe²⁺) in CoFeFe-LDH nanosheets on the oxygen-containing groups of acid treated CNTs was investigated by X-ray photoelectron spectroscopy (XPS) measurement. After thermal conversion, the obtained CoFe₂O₄ was bonded to the reduced CNTs through Metal–O–C (oxygen bridge), which was characterized by XPS, Fourier transform infrared spectroscopy, and Raman spectroscopy. When applied as an anode for lithium-ion battery, the CoFe₂O₄/CNT composite exhibited a low resistance of charge transfer and Li-ion diffusion, good cycle performance, and high rate capability. At a lower current density of 0.15 A·g⁻¹, a specific discharge capacity of 910 mA·h·g⁻¹ was achieved up to 50 cycles. When current density was increased to 8.8 A·g⁻¹, the CoFe₂O₄/CNT composite still delivered 500 mA·h·g⁻¹.     

Preparation and characterization of manganese oxide/CNT composites as supercapacitive materials

Manganese oxide was synthesized and dispersed on carbon nanotube (CNT) matrix by thermally decomposing manganese nitrates. CNTs used in this paper were grown directly on graphite disk by chemical vapor deposition technique. The capacitive behavior of manganese oxide/CNT composites was investigated by cyclic voltammetry and galvanostatic charge–discharge method in 1 M Na₂SO₄ aqueous solutions. When the loading mass of MnO₂ is 36.9 μg cm^− 2, the specific capacitance of manganese oxide/CNT composite (based on MnO₂) at the charge–discharge current density of 1 mA cm^− 2 equals 568 F g^− 1. Additionally, excellent charge–discharge cycle stability (ca. 88% value of specific capacitance remained after 2500 charge–discharge cycles) and power characteristics of the manganese oxide/CNT composite electrode can be observed. The effect of loading mass of MnO₂ on specific capacitance of the electrode has also been investigated.     

A comparative study of electrochemical properties of two kinds of carbon nanotubes as anode materials for lithium ion batteries

Two kinds of carbon nanotubes (CNTs), i.e., short carbon nanotubes (CNTs-1) synthesized by co-pyrolysis method and long carbon nanotubes (CNTs-2) produced using common CVD technique were comparatively investigated as anode materials for lithium ion batteries via transmission electron microscope (TEM), high-resolution TEM and a variety of electrochemical testing techniques. The test results showed that the reversible capacities of CNTs-1 electrode were 266 and 170 mAh g⁻¹ at the current densities of 0.2 and 0.8 mA cm⁻², respectively, which were almost twice those of CNTs-2 electrode. The larger voltage hysteresis in CNTs-2 electrode was not only related to the surface functional groups on CNTs, but also to the surface resistance of CNTs, which results in greater hindrance and higher overvoltage during lithium extraction from electrode. The kinetics properties of these two CNTs electrodes were compared by AC impedance measurements. It was found that, both the surface film and charge-transfer resistances of CNTs-1 were significantly lower than those of CNTs-2; the lithium diffusion coefficient (D_Li) of both CNTs electrodes decreased as the drop of voltage, but the magnitude of the D_Li variation of CNTs-1 electrode was smaller than that of CNTs-2 electrode, indicating CNTs-1 exhibited higher electrochemical activity and more favorable kinetic properties during charge and discharge process.     

Growth mechanism and field emission behavior of carbon nanotubes grown over 300 nm thick aluminium interlayer

The influence of thick aluminium (Al) ~ 300 nm interlayer on the growth and field emission (FE) properties of carbon nanotubes (CNTs) deposited on silicon coated with a 2 nm iron (Fe) catalyst was studied. The CNTs were grown over silicon substrate with and without Al-interlayer via CVD. It was observed that the presence of such high thickness of the interlayer on the substrate resulted in higher growth rate, narrower diameters and longer height of CNTs compared to CNTs grown on silicon (Si) substrate coated only with Fe. Al-interlayer hinders the diffusion of Fe into silicon, hence promotes the growth rate. Literature reports that a thick layer of Al causes Fe to diffuse into it, negatively affecting the growth. However, in our experiments, no evidence of depletion of Fe from the substrate was observed. Unique patterns of grown CNTs could be attributed to anisotropic Al-melting over the silicon substrate resulting in Al/Fe rich and deficient regions. The drastic improvement of current density from 0.41 mA/cm² to 20 mA/cm² at a field of 3.5 V/μm was found with Al-interlayer CNT grown samples. These mechanisms of improvements in field emission characteristics have been discussed in detail.     

Influence of Ni Catalyst Layer and TiN Diffusion Barrier on Carbon Nanotube Growth Rate

Dense, vertically aligned multiwall carbon nanotubes were synthesized on TiN electrode layers for infrared sensing applications. Microwave plasma-enhanced chemical vapor deposition and Ni catalyst were used for the nanotubes synthesis. The resultant nanotubes were characterized by SEM, AFM, and TEM. Since the length of the nanotubes influences sensor characteristics, we study in details the effects of changing Ni and TiN thickness on the physical properties of the nanotubes. In this paper, we report the observation of a threshold Ni thickness of about 4 nm, when the average CNT growth rate switches from an increasing to a decreasing function of increasing Ni thickness, for a process temperature of 700°C. This behavior is likely related to a transition in the growth mode from a predominantly “base growth” to that of a “tip growth.” For Ni layer greater than 9 nm the growth rate, as well as the CNT diameter, variations become insignificant. We have also observed that a TiN barrier layer appears to favor the growth of thinner CNTs compared to a SiO₂ layer.     

Conformal coatings of NiCo2O4 nanoparticles and nanosheets on carbon nanotubes for supercapacitor electrodes

NiCo₂O₄ is a promising electrode material for supercapacitors and it has been widely investigated. However, its low conductivity restricts the reaction kinetics. Combining it with carbon materials can efficiently overcome the issue. But, very limited research about the homogenous coatings of NiCo₂O₄ nanocrystals on carbon nanotubes (CNTs) is reported. In this work, thin nanosheets and small nanoparticles of NiCo₂O₄ densely coated on CNTs are synthesized by tuning the annealing time with a hybrid of metal hydroxide@CNTs as a precursor. In the precursor, core−shell structures are formed by conformally coating 2D metal hydroxides on CNTs. After annealing it at 300 °C for different time, NiCo₂O₄ nanosheets or nanoparticles are then obtained and the core−shell structure is remained. Due to the reduced crystal size of NiCo₂O₄ and the high conductivity of CNTs, the composites have large specific capacitances, excellent rate performances, and good stability. The composite of NiCo₂O₄ nanoparticles on CNTs has a higher specific capacitance, about 1786 F g⁻¹ at 0.5 A g⁻¹, than the hybrid of NiCo₂O₄ nanosheets on CNTs due to their different morphologies. Using the composite as positive electrode and activated carbon as negative electrode, a hybrid capacitor cell can work in a voltage of 1.6 V, delivering an energy density of 32.5 Wh kg⁻¹ at 800 W kg⁻¹, showing a large potential for supercapacitors.     

Growth and electrical characterization of high-aspect-ratio carbon nanotube arrays

The remarkable properties of carbon nanotubes (CNTs) make them attractive for microelectronic applications, especially for interconnects and nanoscale devices. In this paper, we describe a microelectronics compatible process for growing high-aspect-ratio CNT arrays with application to vertical electrical interconnects. A lift-off process was used to pattern catalyst (Al₂O₃/Fe) islands to diameters of 13 or 20 μm. After patterning, chemical vapor deposition (CVD) was involved to deposit highly aligned CNT arrays using ethylene as the carbon source, and argon and hydrogen as carrier gases. The as-grow CNTs were characterized by transmission electron microscopy (TEM), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results demonstrated that the CNTs have high purity, and form densely-aligned arrays with controllable array size and height. Two-probe electrical measurements of the CNT arrays indicate a resistivity of ∼0.01 Ω cm, suggesting possible use of these CNTs as interconnect materials.     

Synthesis and Enhanced Field-Emission of Thin-Walled,Open-Ended,and Well-Aligned N-Doped Carbon Nanotubes

Thin-walled, open-ended, and well-aligned N-doped carbon nanotubes (CNTs) on the quartz slides were synthesized by using acetonitrile as carbon sources. As-obtained products possess large thin-walled index (TWI, defined as the ratio of inner diameter and wall thickness of a CNT). The effect of temperature on the growth of CNTs using acetonitrile as the carbon source was also investigated. It is found that the diameter, the TWI of CNTs increase and the Fe encapsulation in CNTs decreases as the growth temperature rises in the range of 780–860°C. When the growth temperature is kept at 860°C, CNTs with TWI = 6.2 can be obtained. It was found that the filed-emission properties became better as CNT growth temperatures increased from 780 to 860°C. The lowest turn-on and threshold field was 0.27 and 0.49 V/μm, respectively. And the best field-enhancement factors reached 1.09 × 10⁵, which is significantly improved about an order of magnitude compared with previous reports. In this study, about 30 × 50 mm² free-standing film of thin-walled open-ended well-aligned N-doped carbon nanotubes was also prepared. The free-standing film can be transferred easily to other substrates, which would promote their applications in different fields.     

RF-PECVD growth and nitrogen plasma functionalization of CNTs on copper foil for electrochemical applications

This work describes an efficient way to improve the adhesion, growth rate and density of CNTs on copper substrate using radio-frequency plasma enhanced chemical vapor deposition (RF-PECVD). The adhesion of an alumina buffer layer to the copper substrate is critical for the successful growth of CNTs. Hydrogen plasma was performed on the copper substrate to reduce copper oxide from the surface. The effect of two intermediate layers (Ti, Ni), as individual or in combination, between alumina and copper substrate on the CNT growth has been investigated. Furthermore, a nitrogen plasma treatment was carried out to functionalize the obtained CNTs. Electrochemical measurements were performed using CNTs grown on a copper substrate as electrodes and LiClO₄ as electrolyte. The specific capacitance of the obtained electrodes increases from 49 up to 227 Fg^− 1 for untreated and nitrogen-plasma treated CNTs at a scan rate of 10 mVs^− 1, respectively.     

High-performance supercapacitor based on V2O5/carbon nanotubes-super activated carbon ternary composite

A ternary composite of V₂O₅/carbon nanotubes/super activated carbon (V₂O₅/CNTs–SAC) was prepared by a simple hydrothermal method and used as a supercapacitor electrode material. The electrochemical performance of the electrode was analyzed using cyclic voltammetry, galvanostatic charge/discharge measurements, and electrochemical impedance spectroscopy, which were performed in 2 M NaNO₃ as the electrolyte. The V₂O₅/CNTs–SAC nanocomposite exhibited a specific capacitance as high as 357.5 F g⁻¹ at a current density of 10 A g⁻¹, which is much higher than that of either bare V₂O₅ nanosheets or a V₂O₅/CNTs composite. Furthermore, the capacitance increased to 128.7% of the initial value after 200 cycles, with 99.5% of the maximum value being retained after 1000 cycles. These results demonstrated that the V₂O₅/CNTs–SAC ternary composite is suitable for use as an electrode material for supercapacitors.     

Thermal transport phenomena and limitations in heterogeneous polymer composites containing carbon nanotubes and inorganic nanoparticles

An Off-Lattice Monte Carlo model was developed to investigate effective thermal conductivities (K_eff) and thermal transport limitations of polymer composites containing carbon nanotubes (CNTs) and inorganic nanoparticles. The simulation results agree with experimental data for poly(ether ether ketone) (PEEK) with inclusions of CNTs and tungsten disulfide (WS₂) nanoparticles. The developed model can predict the thermal conductivities of multiphase composite systems more accurately than previous models by taking into account interfacial thermal resistance (R_bd) between the nanofillers and the polymer matrix, and the nanofiller orientation and morphology. The effects of (i) R_bd of CNT–PEEK and WS₂–PEEK (0.0232–115.8 × 10⁻⁸ m²K/W), (ii) CNT concentration (0.1–0.5 wt%), (iii) CNT morphology (aspect ratio of 50–450, and diameter of 2–8 nm), and (iv) CNT orientation (parallel, random and perpendicular to the heat flux) on K_eff of a multi-phase composite are quantified. The simulation results show that K_eff of multiphase composites increases when the CNT concentration increases, and when the R_bd of CNT–PEEK and WS₂–PEEK interfaces decrease. The thermal conductivity of composites with CNTs parallel to the heat flux can be enhanced ∼2.7 times relative to that of composites with randomly-dispersed CNTs. CNTs with larger aspect ratio and smaller diameter can significantly improve the thermal conductivity of a multiphase polymer composite.     

Controllable preparation of Ti/TiO2-NTs/PbO2–CNTs–MnO2 layered composite materials with excellent electrocatalytic activity for the OER in acidic media

High oxygen evolution overpotential and low corrosion resistance are the main challenges for oxygen evolution materials in acidic media. In this study, a novel composite material, Ti/TiO₂-NTs/PbO₂–CNTs–MnO₂, with high oxygen evolution electrocatalytic activity was successfully prepared. First, TiO₂ nanotubes (TiO₂-NTs) were synthesized in situ on a Ti sheet via anodization and used as an intermediate layer. Subsequently, the adhesion and conductivity of the TiO₂-NTs layer were increased through additional anodization, annealing, and electrochemical reduction. Finally, PbO₂ was electrodeposited with a constant current in a lead acetate medium and doped with carbon nanotubes (CNTs) and MnO₂. The surface morphology, phase composition, and electrochemical performance of the composite materials were investigated. Notably, in an acidic electrolyte (150 g/L H₂SO₄), Ti/TiO₂-NTs/PbO₂–CNTs–MnO₂ exhibited good stability (30 h) and a low oxygen evolution overpotential of 410 mV at 50 mA/cm², which is almost equivalent to that of precious metals (RuO₂ and IrO₂) and 499 mV lower than that of the industrial Pb–0.76 wt% Ag alloy. The outstanding performance is mainly attributed to the high aspect ratio of the TiO₂-NT structure, synergistic effects of the active particles, and inherently good electrochemical properties of the active particles. Therefore, this study provides a new synthetic route for oxygen evolution materials in acidic media.