Dimensioning of membrane bioreactors for municipal wastewater treatment.

A basic procedure is proposed for dimensioning membrane bioreactors that is generally applicable. It evaluates the required membrane surface with particular consideration of loading combinations and hydraulic loading characteristics; it also takes into account ranges of minimum temperatures and corresponding fluxes as given by suppliers. The procedures, while likely to require further improvement, should make MBR design more transparent and aid the comparison of design variants.     

Application of sequencing batch membrane bioreactors (SB-MBR) for the treatment of municipal wastewater

Sequencing batch membrane bioreactors can be a good option in up-grading small municipal plant and for industrial applications, maintaining some of the advantages of both original technologies (effluent quality improvement, flexibility and simplicity of realization, operation and control). In this study, the effects of volumetric exchange ratio (VER) and aeration/filtration strategy have been evaluated. Moreover, with the adoption of cycles shorter than 8 h, the opportunity of further simplification of the membrane operation has been tested by choosing a continuous filtration mode instead of the usual short cycle of permeation/relaxation. Two lab-scales MBR equipped with Zenon hollow fiber modules were fed on real primary effluent. For all tests, hydraulic retention time of 10 h and sludge retention time of 60 days have been adopted. Different cycles have been investigated, lasting between 1 and 8 h and all comprising an anoxic phase to allow for denitrification. Operation at low VER resulted in better effluent quality with no limitations to the denitrification phase. For VER >33% a pre-aeration step was required before effluent withdrawal for optimal ammonium removal. Moreover, VER appeared to have limited negative effect on sludge concentration and yield, while the membrane cleaning frequency slightly increased for increasing VER.     

Correlation between membrane fouling and soluble/colloidal organic substances in membrane bioreactors for municipal wastewater treatment.

Two similar membrane bioreactors of 2 m3 each were operated in parallel over two years under the same operational conditions, fed with the same municipal wastewater. The only process and operational difference between both pilot plants was the position of the denitrification zone (pre-denitrification in pilot 1 and post-denitrification in pilot 2). Despite parallel operation, the two MBRs exhibited different fouling rates and decreases in permeability. These differences could not be accounted for by MLSS concentrations, loading rates, or filtration flux. In a one-year investigation, soluble and colloidal organic material in the activated sludge of both MBR was regularly analysed by spectrophotometric and Size Exclusion Chromatography (SEC) methods. The larger organic molecules present in the sludge water phase (i.e. polysaccharides, proteins and organic colloids) originating from microbial activity (extracellular polymeric substances) were found to impact on the fouling and to explain the difference in membrane performance between the two MBR units. In both pilot plants, a linear relationship could be clearly demonstrated between the fouling rate of the membrane and the concentration of polysaccharides in the sludge water phase during a 5 month operational period at an SRT of 8 days.     

Bio-layer management in anaerobic membrane bioreactors for wastewater treatment.

Membrane separation technology represents an alternative way to achieve biomass retention in anaerobic bioreactors for wastewater treatment. Due to high biomass concentrations of anaerobic reactors, cake formation is likely to represent a major cause of flux decline. In the presented research, experiments are performed on the effect of biomass concentration and level of gas sparging on the hydraulic capacity of a submerged anaerobic membrane bioreactor. Both parameters significantly affected the hydraulic capacity, with biomass exerting the most pronounced effect. After 50 days of continuous operation the critical flux remained virtually unchanged, despite an increase in membrane resistance, suggesting that biomass characteristics and hydraulic conditions determine the bio-layer formation rather than the membrane's fouling level. The concept of bio-layer management is introduced to describe the programmed combination of actions performed in order to control the formation of biomass layer over membranes.     

Effect of membrane characteristics on the performance of membrane bioreactors for oily wastewater treatment

Influence of membrane material and pore size on the performance of a submerged membrane bioreactor (sMBR) for oily wastewater treatment was investigated. The sMBR had a working volume of about 19 L with flat sheet modules at the same hydrodynamic conditions. Five types of micro- and ultra-polymeric membranes containing cellulose acetate (CA), cellulose nitrate (CN), polyamide (PA), polyvinylidene difluoride (PVDF) and polyethersulfone (PES) were used and their filtration performance in terms of permeability, permeate quality and fouling intensity were evaluated. Characterization of the membranes was done by performing some analysis such as pore size distribution; contact angle and scanning electronic microscopy (SEM) microphotograph on all membranes. The quality of permeates from each membrane was identified by measuring chemical oxygen demand (COD). The results showed more irreversible fouling intensity for membranes with larger pore size which can be due to more permeation of bioparticles and colloids inside the pores. Membrane characteristics have a major role in the preliminary time of the filtration before cake layer formation so that the PA with the highest hydrophilicity had the lowest permeability decline by fouling in this period. Also, the PVDF and PES membranes had better performance according to better permeate quality in the preliminary time of the filtration related to smaller pore size and also their better fouling resistance and chemical stability properties. However, all membranes resulted in the same permeability and permeate quality after cake layer formation. An overall efficiency of about 95% in COD removal was obtained for oily wastewater treatment by the membranes used in this study.     

Anaerobic membrane bioreactor for treatment of synthetic municipal wastewater at ambient temperature.

Non-woven fabric filter and poly-tetrafluoroethylene (PTFE) composite membrane were investigated to determine their applicability to treat low strength wastewater in an anaerobic membrane bioreactor (AMBR). Sludge cake resistance of the membrane was quantified using pure water flux of anaerobic sludge cake accumulated on the glass fiber filter of similar pore size. It is hypothesized that the formation of thin cake layer on the porous medium, e.g. non-woven and PTFE acts as a dynamic membrane. Thus, the capture of thin sludge cake inside the non-woven fabric matrix and accumulation on the PTFE membrane surface forms a membrane system equivalent to a commercial membrane system. The permeate quality was found to improve as the cake became more dense with filtration time. The PTFE composite membrane coated with thin PTFE film on the non-woven fabric filter enhanced the filtration performance by improving flux and minimizing the propensity of bio-fouling. The membrane flux was restored by back-flushing with permeate. The AMBR coupled with PTFE laminated membrane was operated continuously during the experiment at a cross flow velocity (CFV) of 0.1-0.2 m/sec and a transmembrane pressure (TMP) of 0.5-3 psi. Although about a month of acclimation was required to reach steady state, the effluent chemical oxygen demand (COD), volatile fatty acids (VFAs) as acetic acid, and suspended solids (SS) concentrations were below 30, 20 and 10 mg/L, respectively, during 90 days of operation with intermittent back washing. The lower operation TMP and CFV were subjected to less shear stress on the microbial community during continuous AMBR operation. In addition, thin sludge film accumulated on the membrane surface also acted as a biofilm bioreactor to remove additional COD in this study.     

Performance of membrane bioreactors used for the treatment of wastewater from the chemical and textile industries.

Within the scope of the study, nine waste waters from the chemical and textile industries were treated in bench-scale (laboratory scale) and small-scale (pilot scale) membrane bioreactors. Depending on wastewater characteristics, the resulting performance varied significantly. It was observed that MBR effectiveness was determined primarily by the degree of biodegradability of the wastewater. In the course of several months of operation, no significant changes associated with the complete retention of the biomass by the membranes were observed. In some cases, it was possible to improve effluent quality by using smaller molecular separation sizes. The flux performance of the membrane modules was dependent on wastewater composition. Occasionally, non-degradable macromolecular substances concentrated in the bioreactor, resulting in strongly reduced filterability and flow performance of the membrane modules, consequently also reducing the economic viability of the process. The results demonstrate that wastewater-specific pilot tests are absolutely necessary, in particular if the technology is to be used for new applications.     

Aeration of large-scale municipal wastewater treatment plants: state of the art.

Aeration is the most energy-intensive operation in wastewater treatment, amounting to 45-75% of plant energy costs. Fine-pore diffusers are today almost ubiquitous in municipal wastewater aeration, due to their advantageous aeration efficiency (mass of oxygen transferred per unit energy required). Nevertheless, older municipal treatment facilities and many industrial treatment plants are still equipped with coarse-bubble or surface aerators. Fine-pore diffusers are subject to two major disadvantages: a) fouling, if not cleaned periodically; b) decrease in oxygen transfer efficiency caused by dissolved surfactants. Coarse-bubble and surface aerators are typically not subject to the traditional problems affecting fine-pore diffusers. Nonetheless, they achieve oxygen transfer at the expense of increased energy intensity. The increased biomass concentration associated with high mean cell retention time (MCRT) operations has a beneficial effect on aeration. Nutrient-removing selectors are able to further increase aeration efficiency, as they sorb and utilize the readily available substrate which otherwise would accumulate at bubble surfaces and dramatically decrease aeration efficiency. We summarise here our 30-year long experience in aeration research, and results obtained with clean- and process-water tests are used to show the beneficial effects of high MCRT operations, the beneficial effect of selectors, and the decline of aeration efficiency due to dissolved surfactants.     

Pilot study on municipal wastewater treatment by a modified submerged membrane bioreactor.

A pilot-scale modified submerged membrane bioreactor (SMBR) with the capacity of 18.1 m3d(-1) was developed on the basis of the principle of air-lift internal-loop reactor. Economical aeration intensity of the SMBR was determined as 96 m3m(-2)h(-1) according to hydrodynamic investigation. Corresponding economical air-flow rate was selected as the working air-flow rate in the long-term run. Under economical aeration intensity, the critical flux zone of the modified SMBR was as high as 30-35 Lm(-2)h(-1) when MLSS was less than 13 gL(-1). Therefore, a sub-critical flux of 30 Lm(-2)h(-1) was selected as the working membrane flux in the long-term run. Membrane fouling was effectively controlled by sub-critical flux operation and periodic on-line chemical cleaning in the long-term run. When the average influent CODCr, NH3-N and turbidity were 310 and 44.3 mgL(-1) and 161 NTU, respectively, the average permeate were 38.5 and 19.5 mgL(-1) and 0.96 NTU under hydraulic retention time (HRT) was only 2.8 h. Corresponding removal was 86, 58.2 and 99.4%. DO deficiency caused by high MLSS was demonstrated as the main reason for low NH3-N removal.     

Nutrients removal in MBRs for municipal wastewater treatment.

Owing to increasingly stringent effluent quality requirements, intensifications of the conventional activated sludge process (ASP) are required. Due to high biomass concentrations employed, higher metabolic rates and better nutrient removal are possible in membrane bioreactors (MBRs). Decoupling of hydraulic and solids residence times offers additional possibilities for process design and optimisation. Recently, unconventional concepts like post-denitrification and enhanced biological phosphorus removal in MBRs have emerged. The objective of this paper is to present current knowledge on nutrients removal in MBRs and trends in process optimisation in comparison with conventional ASP.     

Tracking particle size distributions in a moving bed biofilm membrane reactor for treatment of municipal wastewater.

A study has been conducted to investigate the effect of loading rates on membrane fouling in a moving bed biofilm membrane reactor process for municipal wastewater treatment, especially analysing the fate of submicron colloidal particles and their influence on membrane fouling. Two operating conditions defined as low and high organic loading rates were tested where the development and fate of the particulate material was characterised analysing the particle size distributions throughout the process. Analysis of the membrane performance showed higher fouling rates for the high-rate conditions. The fraction of colloidal submicron particles was higher in the membrane reactor indicating that fouling by these particles was a dominant contribution to membrane fouling.     

可持续发展的新型、高效城市污水处理技术探讨

对国内外城市污水处理工艺的发展进行了回顾,提出我国目前所采用的以氧化沟技术和SBR反应器为主体的城市污水处理技术是西方发达国家在一定历史时期和技术发展水平下的产物,与西方国家的自然条件和经济发展水平是相适应的。从可持续发展方面进行考察认为这些技术(特别是延时曝气)是不适合我国国情的高物质消耗和高能耗的污水处理技术。同时,提出我国城市污水可持续发展的处理技术的关键是要在新工艺开发方面进行不断的探索,同时解决污泥处理技术方面的问题。并就工艺创新、技术创新和体制创新对城市污水处理厂降低投资和运行管理费用的作用进行了分析。对沉淀和分离性能改进,生物的量和质的提高以及充氧性能的改善是高效反应器发展的要点。     

Alternate anoxic/aerobic operation for nitrogen removal in a membrane bioreactor for municipal wastewater treatment

A large pilot-scale membrane bioreactor (MBR) with a conventional denitrification/nitrification scheme for municipal wastewater treatment has been run for one year under two different aeration strategies in the oxidation/nitrification compartment. During the first five months air supply was provided according to the dissolved-oxygen set-point and the system run as a conventional predenitrification MBR; then, an intermittent aeration strategy based on effluent ammonia nitrogen was adopted in the aerobic compartment in order to assess the impact on process performances in terms of N and P removal, energy consumption and sludge reduction. The experimental inferences show a significant improvement of the effluent quality as COD and total nitrogen, both due to a better utilization of the denitrification potential which is a function of the available electron donor (biodegradable COD) and electron acceptor (nitric nitrogen); particularly, nitrogen removal increased from 67% to 75%. At the same time, a more effective biological phosphorus removal was observed as a consequence of better selection of denitrifying phosphorus accumulating organisms (dPAO). The longer duration of anoxic phases also reflected in a lower excess sludge production (12% decrease) compared with the standard pre-denitrification operation and in a decrease of energy consumption for oxygen supply (about 50%).     

城镇污水处理设备标准体系研究

分析了国内城镇污水处理设备标准现状与存在问题,对我国城镇污水处理设备标准体系的制定进行了研究分析.<城镇污水处理设备标准>体系规定了城镇污水处理行业设备标准体系结构及组成.     

关于城镇生活污水处理厂再提标的思考

选取练江流域(汕头段)7座具有代表性的城镇生活污水处理厂进行出水分析,所有厂的出水COD、BOD5、NH3-N、TP、TN均已达到地表Ⅴ类水标准,分析得出在目前现有的工艺条件下出水COD、BOD5、NH3-N、TP已基本达到了处理的极限.日后再提标的难点和瓶颈问题是TN的去除,若在更高标准下,需依靠成熟运行的反硝化深度处理技术或新兴的氮吸附技术,但其运行成本也相对较高.在考虑水质提标的同时,应同样提高城镇污水处理厂的污水处理设施运行管理和建设技术水平.     

Impact of chemical cleaning and air-sparging on the critical and sustainable flux in a flat sheet membrane bioreactor for municipal wastewater treatment.

The paper discusses the experimental optimisation of both chemical and mechanical cleaning procedures for a flat-sheet submerged membrane bioreactor fed with municipal wastewater. Fouling was evaluated by means of the critical flux concept, which was experimentally measured by short-term flux-stepping tests. By keeping constant most important parameters of the biological process (MLSS, sludge age), two different chemical cleaning protocols (2,000 mg L(-1) NaOCl and 200 mg L(-1) NaOCl) were applied with different frequency and, after approximately 9 months of operation, the criticality threshold was determined under different values of SAD(m) (specific aeration demand per unit of membrane surface area). The weaker and more frequent chemical cleaning regime (200 mg L(-1), monthly) proved much more effective than the stronger and less frequent strategy (2,000 mg L(-1), once every three months). The improvement of performances was quantified by two TMP-based parameters, the fouling rate and the DeltaTMP (difference between TMP values during the increasing and decreasing phase of hysteresis). The best performing configuration was then checked over a longer period by running four long-term trials showing an exponential trend of the sub-critical fouling rate with the imposed flux.     

DE型氧化沟在城市污水处理中的应用

以济南水质净化二厂为例分析DE型氧化沟处理城市污水的效果,对该厂2004年水质指标CODCr、BOD5、SS、TP、NH3-N的进出水浓度变化进行了分析,同时分析了1#氧化沟和3#氧化沟的MLSS、MLVSS、SV的月平均变化趋势。结果表明用DE型氧化沟处理城市污水具有较好的效果,能够达到《城镇污水处理厂污染物排放标准》(GB18918—2002)的二级标准。     

膜生物反应器的污泥特性和膜污染研究

对中试规模的缺氧—好氧—膜生物反应器(A/O—MBR)处理城市污水进行研究,并对好氧池内活性污泥的特性和膜污染后期的影响因素进行了分析。试验结果表明:污泥浓度(MLSS)对CODCr、氨氮等各指标的处理效果均有影响。与传统活性污泥工艺相比,膜生物反应器污泥负荷小、表观产泥率低。     

Exploring the potential of membrane bioreactors to enhance metals removal from wastewater: pilot experiences.

The potential of membrane bioreactors to enhance the removal of selected metals from low loaded sewages has been explored. A 1400 litre pilot plant, equipped with an industrial submerged module of hollow fibre membranes, has been used in three different configurations: membrane bioreactor, operating in sequencing batch modality, for the treatment of real mixed municipal/industrial wastewater; membrane-assisted biosorption reactor, for the treatment of real leachate from municipal landfills; continuously fed membrane bioreactor, for the treatment of water charged with cadmium and nickel ions. The results show that: (a) in treating wastewaters with low levels of heavy metals (< one milligram per litre concentration), operating high sludge ages is not an effective strategy to significantly enhance the metals removal; (b) Hg and Cd are effectively removed already in conventional systems with gravitational final clarifiers, while Cu, Cr, Ni can rely on a additional performance in membrane bioreactors; (c) the further membrane effect is remarkable for Cu and Cr, while it is less significant for Ni. Basically, similar membrane effects recur in three different experimental applications that let us estimate the potential of membrane system to retain selected metal complexes. The future development of the research will investigate the relations between the membrane effect and the manipulable filtration parameters (i.e., permeate flux, solids content, filtration cycle).     

城镇污水处理厂强化生物脱氮试验研究

针对二级城镇污水处理厂提标改造时出水氮、磷指标很难同时达到一级A标准的实际情况,提出通过优化工艺运行参数,包括优先利用碳源进行生物脱氮、增加缺氧反硝化池容、降低回流混合液DO等方式,进行强化生物脱氮,首先使出水氮指标达到一级A标准,然后在深度处理单元采用化学方法除磷,使出水水质全面达到一级A标准。并通过生产性试验,探讨了强化生物脱氮的效果。试验结果表明,对于采用UNITANK工艺的污水处理厂,经过强化生物脱氮,出水氮指标能够稳定达到一级A的排放标准。