CTBN/PI复合改性环氧树脂的结构与性能

采用端羧基丁腈橡胶（CTBN）和聚酰亚胺树脂（PI）为改性剂,甲基六氢苯酐（MeHHPA）为固化剂,2,4,6-三（二甲氨基甲基）苯酚（DMP-30）为固化促进剂,对双酚A型环氧树脂（DGEBA)进行改性,研究了CTBN/PI复合改性剂对DGEBA力学性能、动态热力学性能和形态结构的影响。结果表明,CTBN/PI复合改性剂在保持弹性模量损失很小的情况下,显著提高了DGEBA的冲击强度、断裂强度和断裂伸长率;当复合改性体系中CTBN和PI添加量分别为20~30份、1.5~2.0份（质量份,下同）时,体系的综合力学性能最佳;适当引入PI增加了体系储能模量和耐热性,DGEBA的冲击断面发生了塑性变形,韧性得到了改善。     

湿法缠绕苯并噁嗪/碳纤维复合材料的性能

分析了3种环氧树脂改性苯并噁嗪(BZ)树脂固化体系的黏温特性、凝胶时间、浇铸体力学性能等,从而优选出一种适用于湿法缠绕且具有优异性能的树脂体系,其由100份BZ树脂预聚体,10份混合环氧树脂,5份芳香胺类固化剂组成。以该树脂体系为基体,利用湿法缠绕工艺制备了NOL环,探究了缠绕张力对NOL环力学性能的影响;在较优缠绕张力下,制备了内径150mm标准压力容器,并进行了相关性能测试。结果表明,优选的树脂体系具有优异的黏温特性,适用期超过8h,浇铸体具有较好的力学性能(如拉伸强度达到78MPa,拉伸弹性模量达到4.56GPa),拉伸断裂面出现些许韧窝;随着缠绕张力的增大,NOL环的拉伸及层间剪切强度先增大后减小,当缠绕张力为10N时,拉伸强度达到2 680MPa,层间剪切强度达到66MPa,且高温条件下(160℃),拉伸与层间剪切强度保持率均超过85%;在较优缠绕张力(10N)下,压力容器的特征系数为41.3km,纤维强度转化率达到89.1%,基本发挥了碳纤维的力学性能。     

一种高温固化环氧基体树脂的研制

采用预聚合、B阶树脂合成及机械共混工艺制备了一种高温固化环氧基体树脂,探讨了增韧剂-端羧基液体橡胶(CTBN)用量对基体树脂韧性和耐热性的影响.试验结果表明:当CTBN的用量为5phr,且与环氧树脂采用预聚合方式制得的基体树脂获得了较高的耐热性和韧性,玻璃化转变温度为189℃,冲击强度达到了26.12k J/m2;制得...     

低成本中温固化湿法缠绕用树脂基体及其国产碳纤维复合材料

针对国产T700碳纤维、中温固化及湿法缠绕的特点,制备了一种适合国产T700碳纤维湿法缠绕用的低成本树脂基体,研究了树脂基体热性能、力学性能、使用期和成本,测试了该树脂基体与国产T700碳纤维制备的复合材料的力学性能。结果表明:该树脂体系耐热性良好且力学性能优异,适宜中温固化,粘度和使用期满足湿法缠绕工艺要求,成本降低超过65%;该树脂基体与国产T700碳纤维制备的复合材料力学性能优异,0°拉伸强度为1988.15 MPa,0°压缩强度为821.02 MPa,弯曲强度为1839.94 MPa,剪切强度为89.51 MPa。     

液体端羧基丁腈橡胶改性氰酸酯／玻璃纤维复合材料的性能研究

用液体端羧基丁腈橡胶(CTBN)对氰酸酯树脂(CE)进行了增韧改性,通过树脂体系的凝胶时间曲线和DSC曲线确定了体系的固化工艺,并制备了玻璃纤维(GF)增强复合材料。CTBN改性后的CE树脂及复合材料具有良好的力学性能,其中固化树脂的弯曲强度和冲击强度分别提高了34.6%和48%,复合材料的弯曲强度和冲击强度分别提高了11.4%和21.3%,这来源于CTBN对氰酸酯树脂的增韧作用及与GF良好的粘接性能。     

纤维缠绕用改性氰酸酯树脂体系研究

本文采用环氧树脂对氰酸酯树脂进行改性,研究出适合纤维湿法缠绕的改性氰酸酯体系.通过凝胶实验和DSC等方法研究了改性树脂体系的固化性能,以及改性树脂体系粘度随温度和时间的变化趋势,从而确定其纤维缠绕工艺温度、速度等参数及树脂体系的使用期.对改性树脂基体的热性能、介电性能、力学性能以及改性树脂基体与玻璃纤维、碳纤维的界面性能进行了研究.     

水床膜的研制

以聚氯乙烯(PVC)为基体树脂,热塑性聚氨酯(PUR-T)为改性剂,配以适量的增塑剂、稳定剂、润滑剂、填充剂、着色剂等研制出水床膜,给出了水床膜的基本配方和生产工艺。采用此法生产的水床膜的拉伸强度为27.7MPa,断裂伸长率为270％,低温伸长率为27％,直角撕裂强度为65.7kN/m,尺寸变化率为4.7％,符合有关标准要求,并具有综合性能好、工艺简单、成本低廉等特点,试用效果良好。     

碳纤维湿法缠绕用高模量高韧性环氧树脂基体

设计了一系列针对碳纤维湿法缠绕的环氧树脂基体,测试了树脂浇注体及其复合材料的力学性能和热机械性能,研究了树脂基体对碳纤维复合材料界面性能的影响.试验结果表明,对韧性树脂体系,树脂基体的模量是发挥纤维强度的关键因素,模量的提升将大幅提高复合材料的综合性能.经复配和优化的树脂体系兼具高模量和高韧性,其T700碳纤维复合材料NOL环拉伸强度达到2480MPa,T800碳纤维复合材料NOL环拉伸强度达到2780MPa,玻璃化温度(Tg)超过200℃,具有优异的界面性能和耐热性能.     

湿法缠绕成型T700碳纤维/氰酸酯树脂复合材料力学性能研究

研究了湿法缠绕成型的T700碳纤维/氰酸酯树脂复合材料NOL环及单向板力学性能。测试了树脂配方的粘度-温度特性,T700碳纤维/氰酸酯树脂复合材料NOL环的拉伸及剪切性能,采用SEM对NOL环拉伸试样破坏形貌进行了观察。测试了T700碳纤维/氰酸酯树脂单向板复合材料的常温拉伸性能、弯曲性能、层间剪切性能和高温弯曲性能。结果表明,树脂配方在25℃下的粘度为800 cps,可以直接在室温条件下用于复合材料湿法缠绕成型,并具有充分的使用期。NOL环的拉伸强度为2220 MPa,剪切强度为56. 8 MPa,树脂基体对碳纤维具有良好的浸润性,能够较好地发挥出碳纤维的高强度特性。T700碳纤维氰酸酯树脂单向板复合材料的高温力学性能优异,200℃下弯曲强度保留率高达60. 4%,250℃下弯曲强度保留率高达45. 0%。     

轿车用PVC密封条软质粒料的开发

采用聚合度为２５００,４０００的ＰＶＣ树脂为基体树脂,与高分子改性剂,增塑剂等共混,复配,制备矫车用ＰＶＣ密封条软质粒料,着重考察了ＰＶＣ复合体的配方设计,产品性能及造粒工艺。     

聚氨酯改性环氧树脂的合成及其复合材料性能研究

以2,4-甲苯二异氰酸酯、聚乙二醇为主要原料合成端异氰酸酯基聚氨酯预聚体,与环氧树脂混合,用D-230进行固化,得到PU/EP复合材料。研究了聚氨酯不同含量对环氧树脂力学性能的影响,并用FTIR进行了表征,通过DMA研究了PU/EP复合材料的阻尼性能。结果表明,加入聚氨酯明显改善了EP的性能。     

PU/CB/PZT压电阻尼复合材料极化条件的研究

以导电碳黑(CB)为导电相、压电陶瓷(PZT)为压电相、聚氨酯(PU)为基体制备了一系列的压电阻尼复合材料(PU/CB/PZT)。研究了CB、PZT对所制备材料的耐击穿性能的影响,探讨了材料的压电性能和阻尼性能随PZT含量以及极化时间的变化规律。结果表明,PU/CB/PZT压电阻尼复合材料的压电常数随PZT含量和极化时间增加而增加,当极化场强选为5 kV/mm、极化时间30 min、PU/CB/PZT质量份为100/4/80时,材料的压电性能最佳,达到45.7 PC/N。随着PZT用量和极化时间增加,压电阻尼复合材料的阻尼因子峰值提高。     

Carboxyl‐terminated butadiene acrylonitrile rubber/epoxy polymer alloys as damping adhesives and energy absorbable resins

Carboxyl‐terminated butadiene acrylonitrile (CTBN) liquid rubber/epoxy (diglycidyl ether of bisphenol‐A: DGEBA) / diamino diphenyl methane (DDM) resins, in which CTBN was 60 wt % as the major component, were formulated to evaluate the damping and adhesive properties. In cases where acrylonitrile (AN) was 10～18 mol % as copolymerization ratio in CTBN, the blend resins showed micro‐phase separated morphologies with rubber‐rich continuous phases and epoxy‐rich dispersed phases. The composite loss factors (η) for steel laminates, which consisted of two steel plates with a resin layer in between, depended highly on the environmental temperature and the resonant frequencies. On the other hand, in the case where AN was 26 mol % in CTBN, the cured resin did not show clear micro‐phase separation, which means the components achieve good compatibility in nano‐scale. This polymer alloy had a broad glass‐transition temperature range, which resulted in the high loss factor (η > 0.1) for the steel laminates and excellent energy absorbability as the bulk resin in a broad temperature range. Also the resin indicated high adhesive strengths to aluminum substrates under both shear and peel stress modes. The high adhesive strengths of the CTBN/epoxy polymer alloy originated in the high strength and the high strain energy to failure of the bulk resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

集成电路封装用环氧树脂模塑料性能影响因素研究

主要对集成电路封装用环氧树脂模塑料的性能影响因素进行了研究,采用硅微粉偶联剂处理、高速混合、双辊开炼、冷却粉碎、模压工艺路线,以高纯度邻甲酚醛环氧树脂为基体树脂,以硅微粉为填充剂,用正交实验法对集成电路封装用模塑料进行了配方优化,经过实验分析,获得了较优配方。考察了几个因素对环氧树脂模塑料性能的影响。结果表明,所制备的环氧模塑料性能达到了集成电路封装用模塑料的性能要求。端羧基液体丁腈橡胶对环氧树脂具有明显的增韧作用。     

一种回转体类构件用中低温固化环氧树脂体系研究

采用等温黏度实验和浇铸体力学性能测试来优选自制改性固化剂CUR–1的配比,通过不同升温速率下的固化过程差示扫描量热并对固化物进行傅立叶变换红外光谱分析,确定了体系的固化制度,研制出一种适用于发动机壳体或结构复杂的回转体类结构件的碳纤维湿法缠绕树脂基复合材料的中低温固化环氧树脂体系,用湿法缠绕工艺制作单向纤维缠绕成型复合材料环(NOL环)并进行了性能测试。结果表明:当CUR–1的含量为15份时,树脂体系具有适于湿法缠绕工艺的黏度和使用期,树脂可在80℃完全固化,同时浇铸体拉伸强度为84 MPa,拉伸弹性模量为3.8 GPa,断裂伸长率为5.4%,热变形温度为131℃。该树脂体系与纤维粘结性好,NOL环力学性能高,NOL环拉伸强度为2 451 MPa,拉伸弹性模量为146 GPa,层剪切强度为55 MPa。     

Synthesis and properties of cardanol‐based epoxidized novolac resins modified with carboxyl‐terminated butadiene–acrylonitrile copolymer

Cardanol‐based, novolac‐type phenolic resins were synthesized with a cardanol‐to‐formaldehyde molar ratio of 1 : 0.7 with different dicarboxylic acid catalysts, including oxalic and succinic acids. These novolac resins were epoxidized with a molar excess of epichlorohydrin at 120°C in a basic medium. The epoxidized novolac resins were separately blended with different weight ratios of carboxyl‐terminated butadiene–acrylonitrile copolymer (CTBN) ranging between 0 and 20 wt % with an interval of 5 wt %. All of the blends were cured at 120°C with a stoichiometric amount of polyamine. The formation of various products during the synthesis of the cardanol‐based novolac resin and epoxidized novolac resin and the blending of the epoxidized novolac resin with CTBN was studied by Fourier transform infrared spectroscopy analysis. Furthermore, the products were also confirmed by proton nuclear magnetic resonance and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectroscopy analysis. The molecular weights of the prepared novolacs and their epoxidized novolac resins were determined by gel permeation chromatography analysis. The blend samples, in both cases, with 15 wt % CTBN concentrations showed the minimum cure times. These blend samples were also the most thermally stable systems. The blend morphology, studied by scanning electron microscopy analysis, was, finally, correlated with the structural and property changes in the blends. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Study on the mechanical properties and microstructure of high-performance carbon fiber/epoxy composites

A high-toughness epoxy has been prepared using carboxyl-terminated butadiene acrylonitrile (CTBN) as a toughening agent to modify the AG-80 epoxy resin. High-performance carbon fiber/epoxy (CF/EP) composites are fabricated using the CTBN-toughened epoxy resin as the matrix and two types of CF, namely, T800SC and T800HB, as reinforcement. The mechanical properties of the matrix, surface properties of the CFs, tensile properties, and fracture morphologies of the composites are systematically investigated to elucidate the key factors influencing interfacial bonding in high-performance CF/EP composites. The results reveal that the most significant improvement in toughness is achieved when the CTBN content is 6.90 wt.% in the epoxy resin. Owing to the high content of polar functional groups and excellent surface wettability of T800SC, the T800SC/EP composite exhibits superior mechanical properties compared with the T800HB/EP composite.     

聚氨酯/乙烯基酯树脂互穿聚合物网络泡沫性能研究

研究了两种不同固化体系对乙烯基酯树脂(VER)的固化和对聚氨酯(PU)网络的匹配,以及单体结构和配比对PU/VERIPN硬质泡沫塑料力学性能和阻尼性能的影响规律。确定了过氧化二苯甲酰和N,N-二甲基苯胺合用的固化剂体系。实验表明,增加IPN中PU网络的高羟值聚醚(N303)的添加量,PU/VERIPN泡沫材料的压缩强度和压缩模量增大,冲击强度下降。S组的泡沫塑料的VER和PU具有较好的相容性,其Tanδ曲线出现一个很宽的阻尼平台,表现出较好的低温阻尼性能。     

Toughened cycloaliphatic epoxy resin for demanding thermal applications and surface coatings

An epoxy resin based on nonglycidyl ether and varying content of carboxyl‐terminated (poly)butadiene acrylonitrile copolymer was cured using an aromatic amine hardener. The ultimate aim of the study was to modify the brittle epoxy matrix by the liquid rubber to improve toughness characteristics. Fourier transform infrared spectroscopic analysis of the modified was performed to understand the structural transformations taking place during the uncured and cured stage of the modified systems. The decreasing trend in exothermal heat of reaction with increasing rubber content in the epoxy resin can be explained by the fact that the increase of carboxyl‐terminated butadiene acrylonitrile copolymer (CTBN) modifier might induce a high reactivity of the end groups with the epoxide ring and resulting shorter curing times and, hence, the faster curing process than the unmodified resin. Tensile strength, impact strength, and elongation‐at‐break behaviors of neat as well as modified networks have been studied to observe the effect of rubber modification. Blends sample exhibits better properties as compared to pure epoxy resin in terms of increase in impact strength and elongation‐at‐break of the casting and gloss, scratch hardness, adhesion, and flexibility of the film. The improvement in these properties indicate that the rubber‐modified resin would be more durable than the epoxy based on di glycidyl ether of bis‐phenol‐A and other epoxies. The films of coating based on epoxy with 15 wt % CTBN offered the maximum resistance toward different concentrations of acids, alkalies, and solvents as compared to the cured films of other blend samples. The thermal stability of the cycloaliphatic‐based epoxy resin was increased with the addition of 15 wt % CTBN in epoxy matrix. Cycloaliphatic‐based epoxy network modified with CTBN displayed two phase separated morphology with dispersed rubber globules in the matrix resin, i.e., they revealed the presence of two phase morphological features. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009