Crystallization, mechanical properties, and controlled enzymatic degradation of biodegradable poly(epsilon-caprolactone)/multi-walled carbon nanotubes nanocomposites

Biodegradable poly(epsilon-caprolactone) (PCL)/multi-walled carbon nanotubes containing carboxylic groups (f-MWNTs) nanocomposites were prepared via simple melt compounding at low f-MWNTs loading in this work. Scanning and transmission electron microscopy observations indicate a homogeneous and fine distribution of f-MWNTs throughout the PCL matrix. The effect of low f-MWNTs loading on the crystallization, mechanical properties, and controlled enzymatic degradation of PCL in the nanocomposites were studied in detail with various techniques. The experimental results indicate that the incorporation of f-MWNTs enhances both the nonisothermal crystallization peak temperature and the overall isothermal crystallization rate of PCL in the PCL/f-MWNTs nanocomposites relative to neat PCL; moreover, the incorporation of a small quantity of f-MWNTs has improved apparently the mechanical properties of the PCL/MWNTs nanocomposites compared to neat PCL. The enzymatic degradation of neat PCL and the PCL/f-MWNTs nanocomposites at low f-MWNTs loading was studied in detail. The variation of weight loss with enzymatic degradation time, the surface morphology change, the reduced film thickness, the appearance of f-MWNTs on the surface of the films, and the almost unchanged molecular weight after enzymatic degradation suggest that the enzymatic degradation of neat PCL and the PCL/f-MWNTs nanocomposites may proceed via surface erosion mechanism. The presence of f-MWNTs reduces the enzymatic degradation rate of the PCL matrix in the nanocomposites compared with that of the pure PCL film.     

Synthesis and characterization of biodegradable poly(l-lactide)/layered double hydroxide nanocomposites

This study reports the preparation and physical properties of biodegradable nanocomposites fabricated using poly(l-lactide) (PLLA) and magnesium/aluminum layered double hydroxide (MgAl-LDH). The MgAl-LDH with molar ratio of Mg/Al = 2 were synthesized by the co-precipitation method. In order to improve the chemical compatibility between PLLA and LDH, the surface of LDH was organically-modified by polylactide with carboxyl end group (PLA–COOH) using ion-exchange process. Then, the PLLA/LDH nanocomposites were prepared by solution intercalation of PLLA into the galleries of PLA–COOH modified LDH (P-LDH) in tetrahydrofuran solution. Both X-ray diffraction data and Transmission electron microscopy images of PLLA/P-LDH nanocomposites indicate that the P-LDHs are randomly dispersed and exfoliated into the PLLA matrix. Mechanical properties of the fabricated 1.2 wt.% PLLA/P-LDH nanocomposites show significant enhancements in the storage modulus when compared to that of neat PLLA. Adding more P-LDH into PLLA matrix induced a decrease in the storage modulus of PLLA/P-LDH nanocomposites, probably due to the excessive content of PLA–COOH moleculars with low mechanical properties. The thermal stability and degradation activation energies of the PLLA and PLLA/P-LDH nanocomposites can also be discussed.     

Solidification behavior of PLLA/nHA nanocomposites

As part of a broader effort to establish processing-structure–property relationships in PLLA/nHA, which is currently under consideration for bioresorbable scaffolds for bone repair, hot stage optical microscopy and differential scanning calorimetry have been used to investigate the solidification behavior of a series of medical grade PLLA/nHA nanocomposites. The presence of the nHA resulted in an increase in the number of spherulites per unit volume during isothermal crystallization, but there was a substantial decrease in the spherulite growth rate with increasing nHA content in the temperature range 100–130 °C, argued to be associated with a significant increase in the melt viscosity in the presence of the nHA. The consequences for the global solidification rates and the phase structure of the PLLA/nHA nanocomposites are discussed.     

Preparation and properties of biodegradable poly(L-lactide)/octamethyl-polyhedral oligomeric silsesquioxanes nanocomposites with enhanced crystallization rate via simple melt compounding

Biodegradable poly(l-lactide) (PLLA)/octamethyl-polyhedral oligomeric silsesquioxanes (ome-POSS) nanocomposites were prepared via simple melt compounding at various ome-POSS loadings in this work. Scanning and transmission electron microscopy observations indicate that ome-POSS were homogeneously dispersed in the PLLA matrix. Effect of ome-POSS on the nonisothermal crystallization behavior, isothermal melt crystallization kinetics, spherulitic morphology, crystal structure, dynamic mechanical properties, and thermal stability of PLLA in the nanocomposites was investigated in detail. It is found that the presence of ome-POSS enhances both nonisothermal cold and melt crystallization of PLLA in the nanocomposites relative to neat PLLA. The overall isothermal melt crystallization rates are faster in the PLLA/ome-POSS nanocomposites than in neat PLLA and increase with increasing the ome-POSS loading; however, the crystallization mechanism of PLLA remains unchanged. The nucleation density of PLLA spherulites is enhanced, while the crystal structure of PLLA is not modified in the PLLA/ome-POSS nanocomposites. The storage modulus has been apparently improved in the PLLA/ome-POSS nanocomposites with respect to neat PLLA, whereas the glass-transition temperatures vary slightly between neat PLLA and the PLLA/ome-POSS nanocomposites. The thermal stability of PLLA matrix is reduced slightly in the PLLA/ome-POSS nanocomposites.     

Preparation,crystallization and hydrolytic degradation of biodegradable poly(l-lactide)/polyhedral oligomeric silsesquioxanes nanocomposite

Biodegradable poly(l-lactide) (PLLA)/polyhedral oligomeric silsesquioxanes (POSS) nanocomposite was prepared via solution casting method for the first time in this work. Scanning electron microscopy observation indicates that POSS were homogeneously dispersed in the PLLA matrix. Effect of POSS on the crystal structure, crystallization kinetics, dynamical properties, and hydrolytic degradation of PLLA in the nanocomposite was investigated in detail. It is found that the presence of POSS has enhanced significantly the crystallization rate, improved mechanical properties and accelerated the hydrolytic degradation of PLLA in the nanocomposite with respect to neat PLLA.     

Influence of single wall carbon nanotubes and thermal treatment on the morphology of polymer thin films

Homogeneous and stable thin films of poly(butylene terephthalate) PBT and its nanocomposites based on single wall carbon nanotubes (SWCNTs) were prepared by spin coating. PBT thin films show crystalline structures for thicknesses above 40 nm, consisting of submicrometer size 2D-spherulites. In the case of nanocomposites, carbon nanotubes act as nucleating agents and provide a template for the crystallization of PBT. This gives rise to hybrid shish-kebab structures, even in the thinnest films (∼10 nm thick). Melting and recrystallization provoke the crystallization of PBT and its nanocomposites, and can be used to control morphology. For PBT thin films, the orientation of crystalline lamellae undergoes a transformation, changing from a disposition perpendicular to the substrate (“edge-on”) to a parallel arrangement (“flat-on”) after recrystallization. In the case of the nanocomposites, the CNT influence on the polymer crystallization morphology in thin films is less significant than in the bulk due to the effect of the substrate interactions. Using Raman microscopy it is possible to directly observe both, the degree of dispersion and the location of carbon nanotubes in the films. The results reveal that bigger agglomerates act as more effective nucleating points than isolated bundles of SWCNTs during crystallization of the polymer matrix.     

Non-isothermal crystallization of poly(ε-caprolactone)-grafted multi-walled carbon nanotubes

Non-isothermal crystallization behavior of poly(ε-caprolactone) (PCL)-grafted multi-walled carbon nanotubes (MWNTs) was studied in order to determine the effects of functionalized MWNTs (f-MWNTs) on its crystallization behavior. Differential scanning calorimeter measurements showed that an introduction of f-MWNTs into the PCL molecules induced heterogeneous nucleation and the crystal growth process was significantly affected. X-ray diffraction showed a decrease in the crystallinity of composites with the addition of f-MWNTs in PCL, likely due to the occurrence of more heterogeneous nucleation induced by f-MWNTs in the samples. The activation energy for crystallization of PCL drastically reduced with the presence of 2 wt.% f-MWNTs in the samples and increased slightly with increasing content of f-MWNTs. A spherulite structure of PCL-grafted MWNTs with MWNTs at the center was developed, clearly indicating the nucleating action of MWNTs in the crystallization process. The experimental data were also analyzed using various kinetic models e.g., Avrami, Tobin, Ozawa, etc.     

Surface functionalisation of bacterial cellulose as the route to produce green polylactide nanocomposites with improved properties

The effect of surface functionalisation of bacterial cellulose nanofibrils (BC) and their use as reinforcement for polylactide (PLLA) nanocomposites was investigated. BC was functionalised with various organic acids via an esterification reaction. This rendered the otherwise hydrophilic BC hydrophobic and resulted in better compatibility (interfacial adhesion) between PLLA and BC. A direct wetting method, allowing the determination of the contact angle of polymer droplets on a single BC nanofibre, was developed to quantify the interfacial adhesion between PLLA and functionalised BC. It was found that the contact angle between PLLA droplets and functionalised BC decreased with increasing chain lengths of the organic acids used to hydrophobise BC. A novel method to compound BC with PLLA based on thermally induced phase separation (TIPS) to yield a dry form of pre-extrusion composite was also developed. The mechanical properties of the surface functionalised BC reinforced PLLA nanocomposites showed significant improvements when compared to neat PLLA and BC reinforced PLLA. The thermal degradation and viscoelastic behaviour of the nanocomposites were also improved over neat PLLA.     

Exfoliation of clay layers in polypropylene matrix using potassium succinate-g-polypropylene as compatibilizer

The efficiency of potassium succinate-g-polypropylene (KPPSA) as compatibilizer for the dispersion of clay in a high molecular weight polypropylene during melt mixing for the preparation of nanocomposites was evaluated and compared with maleic anhydride-g-polypropylene (PPMA). Nanocomposites were prepared by direct melt mixing and by masterbatch methods and the structure obtained was characterized by WAXD and TEM. The exfoliation and better dispersion of the organoclay was observed with KPPSA than PPMA. The dispersion of clay was found to be dependent on the method of preparation, type and the amount of compatibilizer used. The dispersion was better when the nanocomposites were prepared by two step masterbatch route than the single step direct mixing method. Flexural moduli and crystallization behavior were studied and correlated with the dispersion of organoclay in the PP matrix.     

Mechanical behaviour and essential work of fracture of halloysite nanotubes filled polyamide 6 nanocomposites

Polyamide 6 (PA 6)/halloysite nanotubes (HNT) nanocomposites were prepared by melt-extrusion compounding via masterbatch dilution process. A homogeneous dispersion of HNTs in PA 6 matrix was achieved. Differential scanning calorimetric measurements showed that addition of HNTs into PA 6 matrix enhanced the crystallization temperature and degree of crystallinity, thus indicating an effective nucleation induced by the addition of HNTs. Upon halloysite addition, glass transition temperature, storage modulus, Young modulus, tensile strength and notched Charpy impact strength increased without loss of ductility. For the first time, the essential work of fracture (EWF) concept was used to analyse the toughening and fracture behaviour of PA 6/HNT systems. Significant increase (+38%) of the essential work of fracture of PA 6/HNT nanocomposites was noticed at HNTs contents as low as 4 wt.%.     

Tailoring impact toughness of poly(L-lactide)/poly(ε-caprolactone) (PLLA/PCL) blends by controlling crystallization of PLLA matrix

Melt blending poly(L-lactide) (PLLA) with various biodegradable polymers has been thought to be the most economic and effective route to toughen PLLA without compromising its biodegradability. Unfortunately, only very limited improvement in notched impact toughness can be achieved, although most of these blends show significant enhancement in tensile toughness. In this work, biodegradable poly(ε-caprolactone) (PCL) was used as an impact modifier to toughen PLLA and a nucleating agent was utilized to tailor the crystallization of PLLA matrix. Depending on the nucleating agent concentrations in the matrix and mold temperatures in injection molding, PLLA/PCL blends with a wide range of matrix crystallinity (10-50%) were prepared by practical injection molding. The results show that there is a linear relationship between PLLA matrix crystallinity and impact toughness. With the increase in PLLA crystalline content, toughening becomes much easier to achieve. PLLA crystals are believed to provide a path for the propagation of shear yielding needed for effective impact energy absorption, and then, excellent toughening effect can be obtained when these crystals percolate through the whole matrix. This investigation provides not only a new route to prepare sustainable PLLA products with good impact toughness but also a fresh insight into the importance of matrix crystallization in the toughening of semicrystalline polymers with a flexible polymer.     

Functionalized cellulose nanocrystals as biobased nucleation agents in poly(l-lactide) (PLLA) – Crystallization and mechanical property effects

The important industrial problem of slow crystallization of poly(l-lactide) (PLLA) is addressed by the use of cellulose nanocrystals as biobased nucleation reagents. Cellulose nanocrystals (CNC) were prepared by acid hydrolysis of cotton and additionally functionalized by partial silylation through reactions with n-dodecyldimethylchlorosilane in toluene. Such silylated cellulose nanocrystals (SCNC) were dispersible in tetrahydrofuran and chloroform, and formed stable suspensions. Nanocomposite films of PLLA and CNC or SCNC were prepared by solution casting. The effects of surface silylation of cellulose nanocrystals on morphology, non-isothermal and isothermal crystallization behavior, and mechanical properties of these truly nanostructured composites were investigated. The unmodified CNC formed aggregates in the composites, whereas the SCNC were well-dispersed and individualized in PLLA. As a result, the tensile modulus and tensile strength of the PLLA/SCNC nanocomposite films were more than 20% higher than for pure PLLA with only 1 wt.% SCNC, due to crystallinity effects and fine dispersion.     

Synthesis, characterization and fluorescence property of CdS/P(N-iPAAm) nanocomposites

A novel nanocomposite in which CdS nanoparticles were embedded in poly(N-isopropylacrylamide) (P(N-iPAAm)) matrix have been fabricated. The particle size of CdS nanoparticles ranged from 10 nm to 40 nm could be adjusted with the varying of the inorganic contents. The nanocomposites have been characterized by X-ray diffraction (XRD), transmission electron microscope (TEM), thermo-gravimetric analysis (TGA), high resolution transmission electron microscope (HRTEM), UV-vis absorption and fluorescence spectra (FLS) measurements. The cell volume of CdS nanoparticles embedded in polymer matrix was smaller than the standard value and the nanocomposites with 12.0% inorganic content showed a good fluorescence property.     

PEEK composites reinforced with zirconia nanofiller

The present investigation deals with the preparation and characterization of nanocomposites of polyether ether ketone (PEEK) containing nanosized zirconia filler up to 3 wt.% loading. It has been observed that presence of zirconia filler dispersed in polymer matrix enhances various basic and functional properties (e.g., mechanical properties, thermal stability & other physico-mechanical properties). The SEM studies reveal that the dispersion of zirconia nanofiller is uniform throughout the polymer matrix. The thermal stability of the nanocomposites has been studied by TGA. Thermal analysis of the composites shows an increase in the thermal stability with increase of nanofiller content. This may be attributed to strong interaction between polymer chains and filler particles. DMA studies show the significant improvement in storage modulus of the nanocomposites because of better interaction of zirconia particles in PEEK matrix.     

Structure–property relationships in isotactic polypropylene/multi-walled carbon nanotubes nanocomposites

In this work, the influence of multi-walled carbon nanotubes (MWCNT) on electrical, thermal and mechanical properties of CNT reinforced isotactic polypropylene (iPP) nanocomposites is studied. The composites were obtained by diluting a masterbatch of 20 wt.% MWCNT with a low viscous iPP, using melt mixing. The morphology of the prepared samples was examined through SEM, Raman and XRD measurements. The effect of MWCNT addition on the thermal transitions of the iPP was investigated by differential scanning calorimetry (DSC) measurements. Significant changes are reported in the crystallization behavior of the matrix on addition of carbon nanotubes: increase of the degree of crystallinity, as well as appearance of a new crystallization peak (owing to trans-crystallinity). Dynamic mechanical analysis (DMA) studies revealed an enhancement of the storage modulus, in the glassy state, up to 86%. Furthermore, broadband dielectric relaxation spectroscopy (DRS) was employed to study the electrical and dielectric properties of the nanocomposites. The electrical percolation threshold was calculated 0.6–0.7 vol.% MWCNT from both dc conductivity and dielectric constant values. This value is lower than previous mentioned ones in literature in similar systems. In conclusion, this works provides a simple and quick way for the preparation of PP/MWCNT nanocomposites with low electrical percolation threshold and significantly enhanced mechanical properties.     

纳米纤维素晶须增强增韧聚(L-乳酸)复合材料的制备与表征

通过酸解法制备了具有纳米尺寸和一定长径比针棒状的纳米纤维素晶须(NCW),利用NCW表面的羟基引发L-丙交酯开环聚合,合成了表面接枝聚(L-乳酸)(PLLA)链段的接枝纤维素晶须(g-NCW);采用溶液浇铸法制备了PLLA膜以及不同配比的NCW/PLLA和g-NCW/PLLA复合膜。对接枝改性前后的NCW的形貌与性能进行了表征,研究了复合膜的形貌、结晶性能、热稳定性、亲/疏水性和拉伸性能。结果表明:NCW的形貌与结晶性能在接枝改性后变化不大,但在乙醇和PLLA溶液中的分散性得到明显改善;当NCW与L-丙交酯的物质的量之比为1∶5时,g-NCW表面PLLA链段的接枝率约为23.61%。NCW和g-NCW作为异相成核剂,显著提高了PLLA基体的结晶速率;并且,加入晶须改善了材料的亲水性和热稳定性。添加一定量的NCW和g-NCW到PLLA中,可有效增强增韧PLLA基体;随着晶须含量增加,复合膜的拉伸强度和断裂能先增大后下降;当NCW和g-NCW的质量分数为5%时,NCW/PLLA和g-NCW/PLLA复合膜的拉伸强度和断裂能分别达到22.02 MPa和20.01 MPa以及102.39J/m~3和117.83J/m~3,均达到最大值。由于g-NCW在基体中良好的分散性以及与基体间的界面结合,g-NCW/PLLA复合膜的拉伸强度和韧性明显优于相应的纯PLLA和NCW/PLLA膜。     

Strain sensing in polymer/carbon nanotube composites by electrical resistance measurement

In this work multiwall carbon nanotubes (MWCNTs) dispersed in a polymer matrix have been used for strain sensing of the resulting nanocomposite under tensile loading. This was achieved by measuring the relative electrical resistance change (ΔR/R₀) in conductive polyvinylidenefluoride (PVDF)/MWCNTs nanocomposites prepared by melt-mixing with varying filler content from 0.5 wt.% to 8 wt.%. Two main parameters were systematically studied. The PVDF/MWCNTs mixing procedure that results in a successful MWCNTs dispersion, and the effect of MWCNTs content on material’s sensing behaviour. The samples were subjected to tensile loading and the longitudinal strain was monitored together with the longitudinal electrical resistance. The results showed that MWCNTs dispersed in insulating PVDF matrix have the potential to be used as a sensitive network to monitor the strain levels in polymer/carbon nanotube nanocomposites as the deformation level of each sample was being reflected by the resistance changes.     

Carbohydrate derived copoly(lactide) as the compatibilizer for bacterial cellulose reinforced polylactide nanocomposites

A novel, entirely bio-derived polylactide carbohydrate copolymer (RP1) is used as a compatibilizer, to produce bacterial cellulose (BC) poly(l-lactide) (PLLA) nanocomposites with improved mechanical properties. Contact angle measurements of RP1 droplets on single BC nanofibres proved that it has a higher affinity towards BC than PLLA. RP1 has a comparable Young’s modulus, but lower tensile strength, than PLLA. When RP1 was blended with PLLA at a concentration of 5 wt%, the tensile modulus and strength of the resulting polymer blend decreased from 4.08 GPa and 63.1, respectively, for PLLA to 3.75 GPa and 56.1 MPa. A composite of BC and PLLA (with 5 wt% RP1 and 5 wt% BC) has a higher Young’s modulus and tensile strength, compared to either pure PLLA or PLLA–BC nanocomposites.     

Relationship between microstructure and fracture behavior of bioabsorbable HA/PLLA composites

Hydroxyapatite particles of four different shapes, that is, micro, nano, spherical and plate, were used to fabricate hydroxyapatite filled poly(l-lactic acid) (HA/PLLA) composites. Effects of HA particle shape on the fracture behavior of HA/PLLA were investigated by mode I fracture testing, fracture surface measurement and scanning electron microscopy. It was found that the micro-HA/PLLA has the highest critical energy release rate, G_IC, with the largest surface roughness, while G_IC of the nano-HA/PLLA was lowest corresponding to the smallest surface roughness. The micro-HA/PLLA composites exhibited interfacial debonding and local ductile deformation of the PLLA matrix, indicating higher fracture energy and therefore, the highest G_IC. On the other hand, the nano-HA/PLLA composites showed brittle fracture surface due to nano-scale interaction between PLLA fibrils and primary HA particles, corresponding to lower fracture energy and hence the lowest G_IC.     

Strain-sensitive Raman spectroscopy and electrical resistance of carbon nanotube-coated glass fibre sensors

This paper presents the development of glass fibres coated with nanocomposites consisting of carbon nanotubes (CNTs) and epoxy. Single glass fibres with different CNT content coating are embedded in a polymer matrix as a strain sensor for composite structures. Raman spectroscopy and electrical response of glass fibres under mechanical load are coupled for in situ sensing of deformation in composites. The results show that the fibres with nanocomposite coating exhibit efficient stress transfer across the fibre/matrix interface, and these with a higher CNT content are more prone to fibre fragmentation at the same matrix strain. A relationship between the fibre stress and the change in electrical resistance against the fibre strain is established. The major finding of this study has a practical implication in that the fibres with nanocomposite coating can serve as a sensor to monitor the deformation and damage process in composites.