Effect of BN nanoparticle content in SiC matrix on microstructure and mechanical properties of SiC/SiC composites

BN-nanoparticle-containing SiC-matrix-based composites comprising SiC fibers and lacking a fiber/matrix interface (SiC/BN + SiC composites) were fabricated by spark plasma sintering (SPS) at 1800°C for 10 min under 50 MPa in Ar. The content of added BN nanoparticles was varied from 0 to 50 vol.%. The mechanical properties of the SiC/BN + SiC composites were investigated thoroughly. The SiC/BN + SiC composites with a BN nanoparticle content of 50 vol.%, which had a bulk density of 2.73 g/cm³ and an open porosity of 5.8%, exhibited quasiductile fracture behavior, as indicated by a short nonlinear region and significantly shorter fiber pullouts owing to the relatively high modulus. The composites also exhibited high strength as well as bending, proportional limit stress, and ultimate tensile strength values of 496 ± 13, 251 ± 30, and 301 MPa ± 56 MPa, respectively, under ambient conditions. The SiC fibers with contents of BN nanoparticles above 30 vol.% were not severely damaged during SPS and adhered to the matrix to form a relatively weak fiber/matrix interface.     

Dielectric properties of polymer/ceramic composites based on thermosetting polymers

Summary A series of thermosetting polymer/ceramic composites were prepared. Three kinds of thermosetting polymers, i.e. cyanate resin, bismaleimide resin, and epoxy resin, were used as matrixes, and BaTiO₃ particles were as fillers. The dielectric properties of these composites were investigated. Experimental data of the dielectric constants were fitted to several theoretical equations in order to obtain the best-fitting equations of the dielectric constants of these composites. The result indicates that the dielectric constants of composites all increase with the increase of BaTiO₃ content. Using bismaleimide resin and epoxy resin as matrixes, the dielectric losses both increase obviously as the amount of BaTiO₃ particles is increased, but the dielectric loss of cyanate/BaTiO₃ composite decreases. With the increase of the frequency, the variation ranges of the dielectric constant and dielectric loss of cyanate/BaTiO₃ composite are both the smallest. The predications of the effective dielectric constants by Lichterecker mixing rule are in good agreement with experiment data.     

A multiscale methodology quantifying the sintering temperature‐dependent mechanical properties of oxide matrix composites

A novel methodology combining multiscale mechanical testing and finite element modeling is proposed to quantify the sintering temperature‐dependent mechanical properties of oxide matrix composites, like aluminosilicate (AS) fiber reinforced Al₂O₃ matrix (AS_f/Al₂O₃) composite in this work. The results showed a high‐temperature sensitivity in the modulus/strength of AS fiber and Al₂O₃ matrix due to their phase transitions at 1200°C, as revealed by instrumented nanoindentation technique. The interfacial strength, as measured by a novel fiber push‐in technique, was also temperature‐dependent. Specially at 1200°C, an interfacial phase reaction was observed, which bonded the interface tightly, as a result, the interfacial shear strength was up to ≈450 MPa. Employing the measured micro‐mechanical parameters of the composite constituents enabled the prediction of deformation mechanism of the composite in microscale, which suggested a dominant role of interface on the ductile/brittle behavior of the composite in tension and shear. Accordingly, the AS_f/Al₂O₃ composite exhibited a ductile‐to‐brittle transition as the sintering temperature increased from 800 to 1200°C, due to the prohibition of interfacial debonding at higher temperatures, in good agreement with numerical predictions. The proposed multiscale methodology provides a powerful tool to study the mechanical properties of oxide matrix composites qualitatively and quantitatively.     

Effects of preform structures on the mechanical and ablation properties of C/ZrC-SiC composites

In order to investigate the effects of preform structures on the mechanical and ablation properties of C/ZrC-SiC composites, 3D4X, 3D5X and 3DZC C/ZrC-SiC composites were fabricated with the same process. The mechanical and ablation properties of 3D4X, 3D5X, and 3DZC C/ZrC-SiC composites were investigated. Results showed that the tensile strength (122.26 MPa) and bending strength (233.29 MPa) of 3D5X C/ZrC-SiC composites were the largest, followed by the tensile strength (112.79 MPa) and bending strength (203.03 MPa) of 3DZC composites and the tensile strength (86.22 MPa) and bending strength (137.59 MPa) of 3D4X composites. The mechanical properties of C/ZrC-SiC composites were mainly related to the fiber content in the axis direction and matrix compactness. In terms of ablation properties, 3DZC C/ZrC-SiC composites acted out the worst performance (the linear ablation rates of 0.0293 mm/s and the mass ablation rates 0.00766 g/s), followed by 3D4X composites (the linear ablation rates of 0.0276 mm/s and the mass ablation rates 0.00683 g/s) and 3D5X composites (the linear ablation rates of 0.0175 mm/s and the mass ablation rates 0.00653 g/s), respectively, which were mainly due to the specific ablation angles, thermal conductivities, and ablation oxides contents caused by fiber volume fraction, braided angles, and other forming parameters.     

Damage evolution in SiC/SiC unidirectional composites by X-ray tomography

Melt infiltrated SiC/SiC ceramic matrix composite unidirectional (UD) composite specimens were imaged under load using X-ray microtomography techniques in order to visualize the evolution of damage accumulation and to quantify damage mechanisms within the composite such as matrix cracking and fiber breaking. The data obtained from these in situ tensile tests were used in comparison with current models and literature results. Three-dimensional (3D) tomography images were used to measure the location and spacing of matrix cracking that occurred at increasing stress increments during testing within two UD composite specimens. The number of broken fibers and the location of each fiber break gap that occurred within the volume of both specimens were also quantified. The 3D locations of fiber breaks were correlated with the location of each matrix crack within the volume of the specimen and it was found that at the stress scanned directly before failure, most of the fiber breaks occur within 100 microns of a matrix crack.     

Effects of Preform Shear on Tensile Properties of a Woven C/SiC Composite

This article addresses effects of weave defects in an angle‐interlock C‐fiber preform on the tensile properties of the resulting fully processed C‐fiber/SiC‐matrix composite. For this purpose, a preform was intentionally sheared in a controlled manner after weaving. The resulting distortions were quantified by analyzing high‐resolution images of the preform surface after the first step of matrix processing, while the tows were still clearly visible. Comparisons are made of tensile test results on specimens cut from this composite panel and from a pristine panel in select loading orientations. Strain maps obtained by digital image correlation are used to identify local strain variations that are attributable to weave defects. The results are discussed in terms of: (i) the shear‐normal coupling that arises in loading orientations of present interest, and (ii) the geometric effects of tow misalignment on tow continuity along the specimen gauge length. The composite is found to perform in a robust manner, in the sense that the tensile properties are not sensitive to the presence of the defects.     

Evaluation of the high temperature performance of HfB2 UHTC particulate filled Cf/C composites

Room and high temperature flexural strength and coefficient of thermal expansion (CTE) of HfB₂ ultra‐high temperature ceramic (UHTC) particulate filled C_f/C composites are determined along with UHT oxidation behavior. Both room and high temperature strength of the composites were found to be broadly comparable to those of other thermal protection system materials currently being investigated. The CTE of the composites was measured both along and perpendicular to the fiber direction up to 1700°C and the values were found to depend on fiber orientation by approximately a factor of 3. Arc‐jet testing of the UHTC composites highlighted the excellent ultra‐high temperature oxidation performance of these materials.     

Cf/SiC复合材料的制备及性能的研究

采用料浆渗积-有机前躯体裂解工艺制备碳纤维增强碳化硅陶瓷基复合材料.制备材料的抗弯强度达283 MPa,断裂韧性达12.1 MPa·m1/2.     

The effect of fibre sizing and compatibilizer of polypropylene/poly(butylene terephthalate) blends on the mechanical and interphase properties of basalt fibre reinforced composites

The effect of basalt fibre sizing on the mechanical and interphase properties of fibre‐reinforced composites was studied. Two different chemical preparations of the fibre surface (PBT‐compliant and PP‐compliant) were used. The polymer matrix was prepared from polypropylene/poly(butylene terephthalate) (PP/PBT) immiscible polymer blend and the effect of different compatibilizers on the composite properties was evaluated. SEM hints at improved fibre adhesion to the polymer matrix when a PP‐compliant sizing is applied. SEM also reveals improved compatibilization effects when block copolymer instead of multiblock copolymer is used for the PP/PBT blend preparation. The pull‐out test was applied to quantitatively evaluate the interface adhesion between the fibres and matrices. It showed a high value of the interfacial shear strength between basalt fibres modified with PP‐compliant sizing and polymer blend compatibilized by block copolymer, thus confirming good adhesion. One possible explanation of such good mechanical properties can be related to the chemical interactions between functional groups, mainly maleic anhydride on basalt fibres and the polyolefin component (PP) of the polymer matrix. © 2017 Society of Chemical Industry     

In situ investigation of tensile behavior of Cf/SiC mini composites

This study presents an in depth analysis over the in situ tensile behavior of C_f/SiC mini composites. As part of the process, the matrix crack spacing at saturation was determined by the in situ x-ray microtomography tensile test and the test results were compared with others obtained by in situ optical microscope tensile test and scanning electron microscopy scan. Moreover, elastic modulus of fiber and matrix as well as interface shear stress were identified by the indirect method and in situ modulus of C fibers and SiC matrix were also measured by the nanoindentation test, showing outcomes much lower than those identified by indirect method. The in situ property parameters measured by in situ XCT tensile test and identified by the indirect method were substituted into the shear-lag model to predict the stress-strain responses of C_f/SiC mini composites and the predicted results agrees well with the experimental data, while there exists large deviation between the stress-strain response predicted by using the in situ modulus of C fibers tested by nanoindentation and the experimental data, which indicates that in situ modulus of C fibers tested by nanoindentation tests cannot be utilized to model the tensile stress-strain responses due to the possible asymmetry of tension and compression of C fibers.     

Mechanical properties and microstructure evolution of 3D Cf/SiBCN composites at elevated temperatures

3D C_f/SiBCN composites were fabricated by an efficient polymer impregnation and pyrolysis (PIP) method using liquid poly(methylvinyl)borosilazanes as precursor. Mechanical properties and microstructure evolution of the prepared 3D C_f/SiBCN composites at elevated temperatures in the range of 1500‐1700°C were investigated. As temperature increased from room temperature (371 ± 31 MPa, 31 ± 2 GPa) to 1500°C (316 ± 29 MPa, 27 ± 3 GPa), strength and elastic modulus of the composite decreased slightly, which degraded seriously as temperature further increased to 1600°C (92 ± 15 MPa, 12 ± 2 GPa) and 1700°C (84 ± 12 MPa, 11 ± 2GPa). To clarify the conversion of failure mechanisms, interfacial shear strength (IFSS) and microstructure evolution of the 3D C_f/SiBCN composites at different temperatures were investigated in detail. It reveals that the declines of the strength and changes of the IFSS of the composites are strongly related to the defects and SiC nano‐crystals formed in the composites at elevated temperatures.     

Effect of solid state grinding on properties of PP/PET blends and their composites with carbon nanotubes

In this study, it was aimed to improve electrical conductivity and mechanical properties of conductive polymer composites, composed of polypropylene (PP), poly(ethylene terephthalate) (PET), and carbon nanotubes (CNT). Grinding, a type of solid state processing technique, was applied to PP/PET and PP/PET/CNT systems to reduce average domain size of blend phases and to improve interfacial adhesion between these phases. Surface energy measurements showed that carbon nanotubes might be selectively localized at PET phase of immiscible blend systems. Grinding technique exhibited improvement in electrical conductivity and mechanical properties of PP/PET/CNT systems at low PET compositions. Ground composites molded below the melting temperature of PET exhibited higher tensile strength and modulus values than those prepared above the melting temperature of PET. According to SEM micrographs, micron‐sized domain structures were obtained with ground composite systems in which PET was the minor phase. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of hydrocarbon resin on the morphology and mechanical properties of isotactic polypropylene/clay composites

The article reports an investigation of the effect of a hydrocarbon resin, Necirés TR100, on the structure, morphology, and properties of two isotactic polypropylene/clay composites. The clays are Dellite HPS, a purified montmorillonite, and Dellite 67G, a purified and modified montmorillonite with a high content of quaternary ammonium salt. Necirés TR100 contains hydroxyl and acid groups, which were expected to interact during the melt mixing with the polar surface of the clays to have intercalation with Dellite HPS and/or exfoliation of Dellite 67G, which is already intercalated by the quaternary ammonium salt. The morphological results indicate that the composite isotactic polypropylene/Dellite HPS presents large and coarse clay domains, whereas the composite isotactic polypropylene/Dellite 67G presents a better distribution of the clay clusters, although the presence of some clay domains of a few μm are also detected. Although results from Wide Angle X‐ray Diffraction have indicated that Necirés TR100 has no effect on the layers distance of Dellite HPS and Dellite 67G its addition produces composites with clay particles homogenously distributed in the polyolefin matrix, better tensile properties (higher values of Young's modululs and elongation to break) and decrease of permeability. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Temperature-dependent fracture strength of whisker-reinforced ceramic composites: Modeling and factor analysis

In this study, a temperature-dependent fracture strength model for whisker-reinforced ceramic composites was developed. This model considers the strength degradation of both whisker and ceramic matrix at elevated temperatures, as well as the evolution of residual thermal stress with temperature. It was verified by comparison with the available flexural strengths of five types of whisker-reinforced ceramic composites at different temperatures, and good agreement between the model predictions and the experimental data is obtained. Moreover, based on the established model, we systematically analyzed the effects of six influencing factors, including the volume fraction and the aspect ratio of whisker, the Young's modulus of matrix and whisker, the thermal expansion coefficient difference and the stress-free temperature, on the temperature-dependent flexural strengths of whisker-reinforced ceramic composites. Some new insights which could help optimize and improve the temperature-dependent fracture strength of whisker-reinforced ceramic composites are obtained.     

Effect of polyphenylene sulfide containing amino unit on thermal and mechanical properties of polyphenylene sulfide/glass fiber composites

Three kinds of high‐molecular‐weight compatibilizers [copoly(1,4‐phenylene sulfide)‐poly(2,5‐phenylene sulfide amine)] (PPS‐NH₂) containing different proportions of amino units in the side chain) were synthesized by the reaction of dihalogenated monomer and sodium sulfide via nucleophilic substitution polymerization under high pressure. The intrinsic viscosity of the obtained copolymers was 0.354–0.489 dL/g and they were found to have good thermal performance with melting point (T_m) of 271.3–281.0 °C and initial degradation temperature (T_d) of 490.0–495.7 °C. There was an excellent physical compatibility between PPS‐NH₂ and the pure industrial PPS. The results of dynamic mechanical analysis and macro‐ and micromechanical test showed that the selective compatibilizer PPS‐NH₂ (1.0) (1.0% mol aminated ratio) can improve the mechanical and interfacial properties of polyphenylene sulfide/glass fiber (PPS/GF) composite. The macro‐optimal tensile strength, Young's modulus, bending strength, and notched impact strength of 5%PPS‐NH₂ (1.0)/PPS/GF composite raised up to 141 MPa, 1.98 GPa, 203 MPa, and 6.15 kJ/m², which increased 12.8%, 9.4%, 4.1%, and 13.8%, respectively, comparing with the pure PPS/GF composite (125 MPa, 1.81 GPa, 195 MPa, and 5.40 kJ/m², respectively). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45804.     

Effect of layering pattern on dynamic mechanical properties of randomly oriented short banana/sisal hybrid fiber–reinforced polyester composites

Dynamic mechanical test methods have been widely employed for investigating the structures and viscoelastic behavior of polymeric materials to determine their relevant stiffness and damping characteristics for various applications. Randomly oriented short banana/sisal hybrid fiber–reinforced polyester composites were prepared by keeping the volume ratio of banana and sisal 1 : 1 and the total fiber loading 0.40 volume fraction. Bilayer (banana/sisal), trilayer (banana/sisal/banana and sisal/banana/sisal), and intimate mix composites were prepared. The effect of layering pattern on storage modulus (E′), damping behavior (tan δ), and loss modulus (E″) was studied as a function of temperature and frequency. Bilayer composite showed high damping property while intimately mixed and banana/sisal/banana composites showed increased stiffness compared to the other pattern. The Arrhenius relationship has been used to calculate the activation energy of the glass transition of the composites. The activation energy of the intimately mixed composite was found to be the highest. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2168–2174, 2005     

Fabrication and properties of Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C-SiC high-entropy ceramic matrix composites via precursor infiltration and pyrolysis

In this work, C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC high-entropy ceramic matrix composites were reported for the first time. Based on the systematic study of the pyrolysis and solid-solution mechanisms of (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C precursor by Fourier transform infrared spectroscopy, TG-MS and XRD, C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC with uniform phase and element distribution were successfully fabricated by precursor infiltration and pyrolysis. The as-fabricated composites have a density and open porosity of 2.40 g/cm³ and 13.32 vol% respectively, with outstanding bending strength (322 MPa) and fracture toughness (8.24 MPa m^1/2). The C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC composites also present excellent ablation resistant property at a heat flux density of 5 MW/m², with linear and mass recession rates of 2.89 μm/s and 2.60 mg/s respectively. The excellent combinations of mechanical and ablation resistant properties make the C_f/(Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)C-SiC composites a new generation of reliable ultra-high temperature materials.     

Thermoset IM-LSI-based C/C-SiC: Influence of flow direction and weld lines on microstructure and mechanical properties

The production of ceramic matrix composites (CMC) based on C/C-SiC is still very cost-intensive and therefore only economical for a few applications. The fabrication of the preforms involves many costs that need to be reduced. In this work, the shaping of the CFRP-preforms is realized by thermoset injection molding, which enables large-scale production. The polymeric matrix used is a multi-component matrix consisting of novolak resin, curing agent and lubricant. Six millimeter chopped carbon fiber with a proportion of 50 wt.% were used as a reinforcement. These ingredients are processed by an industrial equipment for compounding and injection molding in order to manufacture a CFRP demonstrator representing a brake disc. Test specimens are cut out of the demonstrator in different directions in order to investigate influences of flow direction and weld lines on microstructural and mechanical properties. Afterward, the CFRP samples were converted to C/C-SiC composites by the liquid silicon infiltration process. The article addresses the flow behavior of the compound during the injection molding and the building of the weld lines in the demonstrator. In addition, results of the directional dependence of the microstructural and mechanical properties within the fabricated disc in the different production steps are presented.     

Preparation and properties of poly(ethylene terephthalate)/inorganic whiskers composites

To improve the crystallization and mechanical properties of poly(ethylene terephthalate) (PET), in this work, PET/SiO₂‐MgO‐CaO whiskers composites were prepared via in situ polymerization. The morphology, crystallization, and mechanical properties of the prepared composites were investigated. It was found that inorganic whiskers could be easily dispersed in PET matrix, as demonstrated by SEM and PLM. DSC and PLM observation indicated a strong nucleation capability of inorganic whiskers for PET. Mechanical analysis results showed that the glass transition temperature, tensile strength, and modulus of the composites were greatly improved. A possible chemical bonding between PET chains and the surface of whiskers was observed by FTIR, TGA, and sedimentation experiment. It could be the main reason for the good dispersion and improved properties of the prepared composites. This work is important for the application of PET due to the low cost but high reinforcing efficiency of this inorganic whisker. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of coupon geometry and preload on flexural properties of oxide ceramic matrix composites

Oxide ceramic matrix composites (O-CMCs) have a high potential for usage in thermal protection systems or combustion chambers because of their low weight, temperature- and corrosion stability as well as non-brittle failure behavior. Mechanical property changes over their lifetime due to operational loads are not well understood. Moreover, mechanical properties from planar samples under laboratory conditions often differ substantially from upscaled components with complex geometries. In this work, the influences of curvature and preloading conditions were investigated experimentally using modeling to determine boundary conditions. Effects of curvature and trends among preload conditions were determined, with high-cycle-fatigue-preload (HCF) reducing strength and Young’s Modulus by 15% compared to their original values where low-cycle-fatigue-preload (LCF) had smaller effect. The low impacts of high temperatures and small-to-medium loads on the properties of O-CMCs makes them an interesting choice for high-temperature combustive environments.