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1.
《Ceramics International》2020,46(9):13724-13731
Lithium di-silicate (LS2) glass-ceramics modified with copper oxide using the formula: 34.83Li2O–xCuO–(65.17-x)SiO2 (where; x = 1, 2, 4 and 6 mol%) were prepared by melt-quenching followed by controlling heat-treatment. 6 mol% of MnO or Fe2O3 transition metal oxides was added instead of SiO2 in the high CuO-content composition. The effect of the transition cations on phase formation, microstructure, density, thermal expansion, and electrical conductivity was investigated as a function of the controlled crystallization. Results show that up to 4 mol%, Cu+2 was hosted in stable Li2Si2O5 structure. This enhanced the crystal formation, including Li2Si2O5 and its solid solution (ss), Li2SiO3, Li2Cu5(Si2O7)2, CuMn6SiO12, LiFeSi2O6 (ss), and the orthosilicate Li2FeSiO4 (ss). The prepared materials had different density values ranged from 2.35 to 2.79 g/cm3 for glass and varied from 2.43 to 3.15 g/cm3 for glass–ceramics, whereas the α-values of glass-ceramics ranged in the 95–165 × 10−7/°C. The progress of electrical properties in glass-ceramics, as a function of composition, was studied. It was markedly improved by adding different transition cations especially, Fe+3. The study reveals that the incorporation of transition metal ions in LS2 composition has a positive effect on the physical-chemical properties of the prepared glass-ceramics. Therefore, it constitutes to prepare future glass-ceramic applications as hermetic seals of metals as well solid electrolyte materials.  相似文献   

2.
《Ceramics International》2022,48(18):26303-26311
In dental clinics, it is common to perform small fitting adjustments in dentures using a micro-grinding tool after testing them in the patient's mouth. This procedure increases local roughness and can lead to formation of microcracks on the prosthesis surface. This study aimed to investigate the benefits of a post-finishing heat treatment to surface roughness and crack healing and its effect on the flexural strength of lithium disilicate (LD) dental glass-ceramics. Commercially available lithium metasilicate, Li2SiO3, samples were heat treated at 840 °C for 7 min to induce the phase transformation into LD, Li2Si2O5. The LD samples were characterized by X-ray Diffraction, Scanning Electron Microscopy, Vickers hardness, Young’s modulus, and fracture toughness. One of the surfaces of the LD samples was sanded aiming to simulate the denture fitting adjustments performed in the dentist’s laboratory, generating a rough surface, Group 1. Half of the LD samples had their biaxial flexural strength evaluated by the piston-on-three-ball test (P–3B) and the other half were submitted to a second short-term heat treatment (840 °C - 5 min), Group 2, and later assessed by the P–3B. Roughness parameters in both groups were measured by 3D optical profilometry. After the crystallization heat treatment, formation of elongated LD crystals, Li2Si2O5, 35% amorphous phase, and residual Li3PO4 was observed. In addition, the following mechanical property values were obtained: Vickers hardness = 5.8 ± 0.1 GPa, fracture toughness = 2.2 ± 0.1 MPa m1/2, and Young’s modulus = 100.3 ± 0.3 GPa. The samples in Group 1 showed bending strength of 206 ± 30 MPa and the following roughness parameters: Ra = 0.45 ± 0.16 μm, Rz = 22.7 ± 6.7 μm, and PV = 27.7 ± 7.1 μm. In the samples in Group 2, the Ra, Rz and PV roughness parameters were 0.31 ± 0.12 μm, 5.2 ± 2.5 μm, and 9.2 ± 4.7 μm, respectively. With this decrease in roughness, the bending strength increased by 62%, with a mean value of 331 ± 59 MPa. In the need for machine finishing of LD-based glass-ceramic dental prostheses, the use of a second short-term heat treatment at 840 °C for 5 min generates considerable gains in bending strength, increasing the lifecycle of the prosthesis as a result of reduced surface roughness caused by softening of the remaining amorphous phase in the glass-ceramic. These conditions can be adapted to each chemical and crystallographic composition of the glass-ceramic under study.  相似文献   

3.
《Ceramics International》2023,49(5):7737-7745
Glass-ceramics without nucleating agents usually undergo surface crystallization, which deteriorates the overall performance of the products. In this paper, we evaluated the effects of the metastable MgAl2Si3O10 crystalline phase on the crystallization behavior of a MgO–Al2O3–SiO2 (MAS) glass without nucleating agents and mechanical properties of the glass-ceramics obtained. The results demonstrated that the precipitation of metastable MgAl2Si3O10 crystallites promotes the crystallization mechanism transformed from surface crystallization into volume crystallization with two-dimensional crystal growth. Furthermore, the grain size of MgAl2Si3O10 near the surface of the prepared glass-ceramics was larger than that of MgAl2Si3O10 inside, which helps to generate compressive stress and improves its mechanical properties. The glass-ceramics containing metastable MgAl2Si3O10 phase exhibited an enhanced hardness in the range of 7.6 GPa–9.5 GPa for indentation loads ranging from 2.94 N to 98 N, and indentation size effect behavior was observed in Vickers hardness tests of both MAS glass and glass-ceramics. The load-independent hardness values for MAS glass and glass-ceramics were reliably evaluated by the modified proportional specimen resistance (MPSR) model of 7.1 GPa and 7.6 GPa, respectively, with a high correlation coefficient of more than 0.9999. This work reveals the unexploited potential of the metastable phase in improving the crystallization ability and mechanical properties of glass-ceramics.  相似文献   

4.
Transparent and translucent glass-ceramics (GCs) are found in an increasing number of domestic and high-technology applications. In this paper, we evaluated and optimized the effects of two-stage heat treatments on the resulting crystalline phases and microstructure of a glass of the SiO2–Li2O–P2O5–TiO2–CaO–ZnO–Al2O3 system. The objective was to develop a transparent nanostructured glass-ceramic (GC). After numerous heat treatment trials, we found that a long nucleation period of 72 h at 455 °C followed by a crystal growth treatment at 660 °C for 2 h resulted in a highly translucent GC having homogenously distributed nanocrystals. The relatively high amount of P2O5 (2.5 mol%) induced the formation of lithium disilicate as the main crystal phase. We thus developed a GC having crystals under 50 nm, with a high crystallized fraction (52%vol. Li2Si2O5 and 26% vol Li2SiO3), transmittance of approximately 80% in the visible spectrum for 1.2 mm thick specimens, nano hardness of 8.7 ± 0.1 GPa (load of 400 mN), a high elastic modulus of 138 ± 3 GPa as measured by nanoindentation, and good flexural strength (350 ± 40 MPa) as measured by ball-on-3 balls tests. Due to its high content of Li+, this GC has the potential to be chemically strengthened and can be further developed to be used in a number of applications, such as on displays of electronic devices.  相似文献   

5.
《Ceramics International》2021,47(18):25467-25474
The crystallization behaviour and thermo-magnetic characteristics of glass-ceramic based on the 15Li2O–20ZnO–10CaO–55SiO2 system doped with varied Fe2O3 additions (0.0125, 0.025, and 0.05 mol) are described in this work. In some cases, Al2O3 was also added to the iron-containing sample. Glasses were successfully prepared by melt-quenching technique and converted into glass-ceramics by controlled heat-treatment, using DTA, SEM, XRD, and VSM techniques. The density, thermal expansion coefficients (TCE), and magnetic characteristics of the glass-ceramic were examined. XRD results confirmed characteristic peaks for various phases like quartz, Li2ZnSiO4, wollastonite, Li2Si2O5, ZnFe2O4, and β-spodumene. By doping Fe2O3 and Al2O3 with lowering annealing temperature, the particle size was reduce, resulting in glass-ceramics with a more uniform and dense microstructure. The density of glass-ceramics rises from 2.74 g/cm3 to 3.45 g/cm3, whereas the TCE values in average 14–78 × 10−7/°C with temperature range of 25–500 °C. The doped glass-ceramics have superior magnetic properties with saturation magnetization (0.143–0.548 emu/g), the coercivity force (65.116–86.359 G), and remanence magnetization (0.074–0.436 emu/g). Under an alternating magnetic field, the presence of the Zn-ferrite phase in the glass-ceramics improves their magnetic properties and increases their heat-generating capability. Certain features of the doped glass-ceramics control the extensive variety of possibilities for their usage in various magnetic applications particularly for cancer hyperthermia treatment.  相似文献   

6.
In this work, novel Y2Si2O7/ZrO2 composites were developed for structural and coating applications by taking advantage of their unique properties, such as good damage tolerance, tunable mechanical properties, and superior wear resistance. The γ‐Y2Si2O7/ZrO2 composites showed improved mechanical properties compared to the γ‐Y2Si2O7 matrix material, that is, the Young's modulus was enhanced from 155 to 188 GPa (121%) and the flexural strength from 135 to 254 MPa (181%); when the amount of ZrO2 was increased from 0 to 50 vol%, the γ‐Y2Si2O7/ZrO2 composites also presented relatively high facture toughness (>1.7 MPa·m1/2), but this exhibited an inverse relationship with the ZrO2 content. The composition–mechanical property–tribology relationships of the Y2Si2O7/ZrO2 composites were elucidated. The wear resistance of the composites is not only influenced by the applied load, hardness, strength, toughness, and rigidity but also effectively depends on micromechanical stability properties of the microstructures. The easy growth of subcritical microcracks in Y2Si2O7 grains and at grain boundaries significantly contributes to the macroscopic fracture toughness, but promotes the pull‐out of individual grains, thus resulting in a lack of correlation between the wear rate and the macroscopic fracture toughness of the composites.  相似文献   

7.
《Ceramics International》2022,48(2):1916-1925
The phase formation behavior of β′-SiAlON with the general formula Si6-zAlzOzN8-z was studied comprehensively for z values from 1 to 3 using spark plasma sintering (SPS) as the consolidation technique at synthesis temperatures from 1400 to 1700 °C. The samples were prepared close to the β′-SiAlON composition line: Si3N4 ? 4/3(AlN·Al2O3) in the phase diagram using (A) nano-sized amorphous Si3N4 and (B) micro-sized β-Si3N4 precursors. Field-emission scanning electron microscopy (FESEM) was used for microstructural analysis.Most compositions reached almost full density at all SPS temperatures. Compared with the micro-sized β-Si3N4 precursor, the nano-sized amorphous Si3N4 precursor accelerated the reaction kinetics, promoting the formation of dense β′-SiAlON + O′-SiAlON composites after SPS at synthesis temperatures of 1400–1500 °C. This resulted in very high values of Vickers hardness (Hv10) = 18.2–19.2 GPa for the z = 1 composition related to the hardness of the O′-SiAlON component phase.In general, for samples synthesized from nano-sized amorphous Si3N4, which were almost fully dense, containing >95% β′-SiAlON, the hardness values were 13.4–13.8 GPa with a fracture toughness of 3.5–4.6 MPa m1/2. For equivalent samples synthesized from micro-sized β-Si3N4, hardness was in the range 13.9–14.4 GPa with a fracture toughness of 4.3–4.5 MPa.m1/2. These values are comparable with fully dense β′-SiAlONs, usually containing intergranular glass phase which has been sintered by HIP and other processes at much higher temperatures for longer times.  相似文献   

8.
The nucleation and crystallization of glass-ceramics are typically influenced by early phase separation, which can impact glass properties. However, it has been challenging to characterize the nanoscale phase separation and understand the nucleation mechanism of lithium disilicate (L2S) glass-ceramics, which has resulted in some controversy. Here, we raised the direct evidence of nanoscale clustering in the glassy phase prior to formal nucleation and crystallization by element distribution. Firstly, the amorphous Li3PO4 phase formed on the boundary between the phase separation area and residual glass matrix, and then nucleation tended to start on this phase boundary. Furthermore, the effect of phase-separation on nucleation and final crystallize products was illustrated. By sufficient phase-separation, the formation of desired Li2Si2O5 and LiAlSi4O10 microcrystals was effectively motivated, which is prerequisite for high mechanical properties and transparency. We hope this work provides guidance to rationally understand the early phase separation in glass for subsequent controlling crystallization.  相似文献   

9.
《Ceramics International》2023,49(8):12499-12507
MgO–Al2O3–SiO2 glass-ceramics have been widely used in military, industrial, and construction applications. The nucleating agent is one of the most important factors in the production of glass-ceramics as it can control the crystallization temperature or the grain size. In this study, we investigated the effect of replacing P2O5 with different amounts of TiO2 on the crystallization, structure, and mechanical properties of an MgO–Al2O3–SiO2 system. The crystallization and microstructure were investigated by differential scanning calorimetry, Raman spectroscopy, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The mechanical properties were investigated by measuring the Vickers hardness, Young's modulus, and fracture toughness. The results showed that adding TiO2 favored the precipitation of fine grains and significantly increased the Vickers hardness, Young's modulus, and fracture toughness of the glasses. Introducing an appropriate amount of TiO2 can make a glass structure more compact, promote crystallization, and improve the mechanical properties of MgO–Al2O3–SiO2 glass-ceramics.  相似文献   

10.
《Ceramics International》2022,48(9):12699-12711
The effect of variation of MgO (1.5, 4.5 and 7.5 mol%) content on glass structure, crystallization behavior, microstructure and mechanical properties in a Li2O–K2O–Na2O–CaO–MgO–ZrO2–Al2O3–P2O5–SiO2 glass system has been reported here. Increased amount of MgO enhanced the participation of Al2O3 as a glass network former along with [SiO4] tetrahedra, reducing the amount of non-bridging oxygen (NBO) and increasing bridging oxygen (BO) amount in glass. The increased BO in glass resulted in a polymerized glass structure which suppressed the crystallization and subsequently increased the crystallization temperature, bulk density, nano hardness, elastic modulus in the glasses as well as the corresponding glass-ceramics. MgO addition caused phase separation in higher MgO (7.5 mol%) containing glass system which resulted in larger crystals. The nano hardness (~10 GPa) and elastic modulus (~127 GPa) values were found to be on a much higher side in 7.5 mol% MgO containing glass-ceramics as compared to lower MgO containing glass-ceramics.  相似文献   

11.
Solid electrolytes with high lithium ionic conductivity and outstanding mechanical stability are essential for all solid‐state lithium ion batteries. Perovskite LixLa0.5TiO3 is one of the most promising as solid electrolytes candidates. LixLa0.5TiO3 with various initial Li2O (0.5≤x≤0.569) is synthesized by traditional solid‐state reaction at high temperatures. The crystal structure is not remarkably affected by the Li2O quantity, yet higher porosity is obtained as a result of excess Li2O. The Young's modulus, hardness, and fracture toughness are evaluated with indentation method. The Young's modulus increases from 72 to 148 GPa with increasing Li2O, which means that a small variation of Li quantity in LixLa0.5TiO3 results in over a 100% change in Young's modulus. However, the fracture toughness exhibits an opposite trend with that of the Young's modulus. The high Young's modulus and fracture toughness could guarantee the structural integrity during cycle operations.  相似文献   

12.
β‐Yb2Si2O7 is a promising environmental barrier coating (EBC) material and recently attracted attention for its damage tolerance. To investigate the mechanisms of its damage tolerance and possible plasticity, dense β‐Yb2Si2O7 sample was synthesized by in situ reaction/hot‐pressing method, and its mechanical properties were measured from room to high temperatures. The low magnitudes of hardness to Young's modulus ratio HV/E, shear modulus to bulk modulus ratio G/B, and high fracture toughness to strength ratio KIC/σ provide evidences of damage tolerance of β‐Yb2Si2O7. β‐Yb2Si2O7 exhibits extensive plastic deformation in Hertzian contact tests at both room and high temperatures. Transmission electron microscopy (TEM) observations show that the deformation mechanisms are different at low and high temperatures. Deformation twinning and parallel dislocation arrangement occur in plastic deformation at room temperature. Above the brittle‐to‐ductile transition temperature (between 1200°C and 1300°C), plastic deformation brings out extensive slip and climb of dislocations, while twinning is seldom observed. Measurement of temperature‐dependent dynamic Young's modulus demonstrates excellent elastic stiffness retention up to 1300°C.  相似文献   

13.
Apatite-type rare earth based oxides, such as R-doped lanthanum oxides of general formula La9.33(RO4)6O2 with R = Ge, Si, exhibit high ionic conductivity and low activation energy at moderate temperatures, when compared to the yttria-stabilized zirconia electrolyte making them potential materials to be used in the range 500–700 °C, for intermediate temperature solid oxide fuel cells (IT-SOFCs). In this study, dense oxyapatite-based La9.33Si2Ge4O26 electrolytes have been successfully prepared either by electrical sintering at 1400 °C or microwave hybrid sintering at 1350 °C for 1 h from La2O3, SiO2 and GeO2 powders dry milled at 350 rpm for 15 h in a planetary ball mill. The densification behaviour of the apatite-type phase synthesized by mechanical alloying was found to be dependent on the grade of SiO2 used: either pre-milled quartz powder or amorphous nanosized fumed silica. The influence of the silica type on the La9.33Si2Ge4O26 integrity was assessed by dynamic Young's modulus, microhardness and indentation fracture toughness measurements. A good correlation between the degree of densification (as observed by SEM/EDS) and the resulting mechanical properties could be established. Pre-milling of quartz powder has favoured higher densification rates to be attained suggesting that both Fe content, resulting from the dry milling (as determined by PIXE analyses) and crystallinity of SiO2 do promote densification of these electrolytes thereby improving their structural integrity.  相似文献   

14.
《Ceramics International》2023,49(7):10652-10662
Transparent glass-ceramics containing eucryptite and nepheline crystalline phases were prepared from alkali (Li, Na) aluminosilicate glasses with various mole substitutions of Al2O3 for SiO2. The relationships between glass network structure and crystallization behavior of Li2O–Na2O–Al2O3–SiO2 (LNAS) glasses were investigated. It was found that the crystallization of the eucryptite and nepheline in LNAS glasses significantly depended on the concentration of Al2O3. LNAS glasses with the addition of Al2O3 from 16 to 18 mol% exhibited increasing Q4 (mAl) structural units confirmed by NMR and Raman spectroscopy, which promoted the formation of eucryptite and nepheline crystalline phases. With the Al2O3 content increasing to 19–20 mol%, the formation of highly disordered (Li, Na)3PO4 phase which can serve as nucleation sites was inhibited and the crystallization mechanism of glass became surface crystallization. Glass-ceramics containing 18 mol% Al2O3 showed high transparency ~84% at 550 nm. Moreover, the microhardness, elastic modulus and fracture toughness are 8.56 GPa, 95.7 GPa and 0.78 MPa m1/2 respectively. The transparent glass-ceramics with good mechanical properties show high potential in the applications of protective cover of displays.  相似文献   

15.
《Ceramics International》2020,46(8):11492-11498
(1-x) (K2O–Na2O–2Nb2O5)-x (2BaO–Nb2O5–2SiO2) glass-ceramics with x = 0.10, 0.15, 0.20, 0.25 have been successfully prepared by traditional melting method. XRD and microstructure analysis demonstrate that all glass-ceramics are crystallized into uniform Na0.9K0.1NbO3 and K2(NbO)2(Si4O12) ferroelectric crystalline phase. Increasing x promotes the formation of Ba2NaNb5O15 phase with a tungsten bronze structure. Raman and complex impedance data confirmed that Ba2+ is introduced to repair the disruption of the glass network and make carrier migration difficult when x = 0.15. Thus, the x = 0.15 glass-ceramic sample possesses a maximum calculated energy storage density of 2.32 J/cm3 under 820 kV/cm because of a high degree of polymerization (DOP) glass network structure. Moreover, the pulsed discharge-charge tests are carried out to evaluate actual energy storage performance.  相似文献   

16.
In this work, RENbO4 (RE = Y, La, Nd, Sm, Gd, Dy, Yb) ceramics with low density, low Young's modulus, low thermal conductivity, and high thermal expansion have been systematically investigated, the excellent thermo-mechanical properties indicate that RENbO4 ceramics possess the potential as the new generation of thermal barrier coatings (TBCs) materials. X-ray diffraction and Raman spectroscopy phase structure identification reveal that all dense bulk specimens obtained by high-temperature solid-state reaction belonged to the monoclinic (m) phase with C12/c1 space group. The ferroelastic domains are detected in the specimens, revealing the ferroelastic transformation between tetragonal (t) and monoclinic (m) phases of RENbO4 ceramics. The Young's modulus and hardness of the RENbO4 ceramics measured by the NanoBlitz 3D nanoindentation method are discussed in details, and the lower Young's modulus (60-170 GPa) and higher hardness (the maximum value reaches 11.48 GPa) indicating that higher resistance of RENbO4 ceramics to failure and damage. Lower thermal conductivity (1.42-2.21 W [m k]−1 at 500°C-900°C) and lower density (5.330-7.400 g/cm3) than other typical TBCs materials give RENbO4 ceramics the unique advantage of being new TBCs materials. Meanwhile, the thermal expansion coefficients of RENbO4 ceramics reach 9.8-11.6 × 10−6 k−1 and are comparable or higher than other typical TBCs materials. According to the first-order derivative of the thermal expansion rate, the temperature of the ferroelastic transformation of RENbO4 ceramics can be observed.  相似文献   

17.
Porous β‐Si3N4 ceramics are sintered at 1600°C in N2 and postheat treated at 1500°C under vacuum using Li2O and Y2O3 as the sintering additives. The partial sintering and phase transformation are promoted at low temperature by the addition of Li2O. The addition of Y2O3 is advantageous for the formation of high aspect ratio β‐Si3N4 grains. After postheat treatment, a large amount of intergranular glassy phase is removed, and the Li content in the samples is decreased. By this method, the β‐Si3N4 porous ceramic with a porosity of 54.1% and high flexural strength of 110 ± 8.1 MPa can be prepared with a small amount of sintering additives, 0.66 wt% Li2O and 0.33 wt% Y2O3, and it is suitable for high‐temperature applications.  相似文献   

18.
Si2N2O ceramics were prepared by plasma activated sintering using nanosized amorphous Si3N4 powder without sintering additives within a temperature range of 1400°C–1600°C in vacuum. A mixed Si–N4?n–On (n = 0, 1…4) amorphous structure was formed in the process of sintering, and Si2N2O crystals were nucleated where the local structure was similar with Si2N2O. After sintering at 1600°C, the Si2N2O ceramic was composed of elongated plate‐like Si2N2O grains and amorphous phase. The Si2N2O grains showed a width of less than 100 nm and a very high aspect ratio.  相似文献   

19.
《Ceramics International》2022,48(14):20053-20061
The composition governs the crystallization ability, the type and content of crystal phases of glass-ceramics. Glass-ceramic joining materials have generated more research interest in recent years. Here, we prepared a novel Li2O–MgO–Al2O3–SiO2 glass-ceramic for the application of joining Si3N4 ceramics. We investigated the influence of the MgO/Al2O3 composition ratio on microstructure and crystallization behaviour. The crystallization kinetics demonstrated that the glasses had excellent crystallization ability and high crystallinity. β-LiAlSi2O6 and Mg2SiO4 were precipitated from the glass-ceramics, and the increase of MgO concentration was conducive to the precipitation of Mg2SiO4. Among the glass-ceramic samples, the thermal expansion coefficient of LMAS2 glass-ceramic was 3.1 × 10?6/°C, which was very close to that of Si3N4 ceramics. The wetting test showed that the final contact angle of the glass droplet on the Si3N4 ceramic surface was 32° and the interface was well bonded.  相似文献   

20.
The formation of glass-ceramics based on Na2O–CaO-silicates containing P2O5 with minor additives of some trivalent oxides (e.g. La, In, Ga, and Al), has been investigated. Different crystalline phases including sodium-orthosilicate containing lanthanum, or aluminum were formed together with Na2Ca2Si3O9, NaInSi2O6, and Na3Ga2Si3O10. The nature and mechanism of HA formed in the glass-ceramics are considered. In general, the presence of trivalent oxides in the glass-ceramics progressively reduced the ability to form a calcium phosphate layer on the surfaces of the materials. The addition of In2O3 decreased the crystallization of the hydroxyapatite layer. However, in the presence of either Ga2O3 or Al2O3 only the amorphous calcium phosphate layer was formed after the immersion of the crystallized specimens in the SBF solution.  相似文献   

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