A new analytical model about the relationship between nominal failure stresses and porosity for foamed metals under biaxial tension

Foamed metals have been widely used as various engineering materials, and their mechanical properties have also been drawing extensive attention. In the present paper, a new mechanical and analytical model is established for these materials with isotropic three-dimensional reticulated structure under biaxial tension, and the mathematical equation about biaxial nominal stresses is deduced for the biaxial tension at the beginning of failure of the porous body. With the relevant experiment, the relation formula is proved to be very effective. Different from the relevant theoretical system of Gibson and Ashby, the present mathematical relationship can be conveniently achieved from directly using the “beam theory” on this mechanical and analytical model. In addition, this relationship can be further expressed as the mathematical relationship among the nominal failure “deviatoric stress”, the nominal failure “average stress” and porosity, but the concepts of both the “deviatoric stress” and the “average stress” can appear just from the mathematical treatment.     

A Diffusion Controlled Drug Delivery System for Theophylline

The goal of achieving ideal attributes of a drug delivery system including reliability and predictability has led investigators to design controlled release (CR) systems based on the principles of microporous coatings, diffusion controlled coatings and various hydrogel type systems.

In this study, the critical role of “water content fraction” of a polymer in deciding its diffusion characteristics has been ascertained and the correlation between molecular size/shape, membrane thickness, pore radii and drug diffusion has also been demonstrated. The theoretical considerations, designing and engineering of a “barrier coated-reservoir” type of a delivery system for theophylline using poly (vinyl alcohol) [PVA] as the coating material are discussed. After realizing the desired theoretical in-vitro release profile, in-vivo studies were carried out on a dog model. The potential of poly (vinyl alcohol) as a barrier coating material in developing a CR system is interestingly observed.     

A Relational Approach to Organization Design

The paper criticizes the currently dominant view of organization forms as “discrete alternatives” and “coherent” set attributes, and proposes a more refined and micro-analytic view of organization forms as particular combinations of coordination mechanisms and rights allocations. This view is relevant for understanding and devising “new” forms and proposing solutions for governing the composite and fast changing systems of today. The view is “relational” as it offers a procedure for devising “superior” configurations as combinations—relations between organizational components—in a quasi-continuous space of possibilities. The approach is sustained by the quantitative methods of network analysis as applied to relations among firm's resources and activities. Theoretically, the approach revisits organization design, integrating classic organization theory tenets with the new inputs provided by organizational economics. Substantively, it is argued that a mix of much differentiated coordination mechanisms is usually superior to the codified, “packaged”, allegedly “coherent”, forms of organization. The procedure presented in the paper is applied to a field experiment in a medium size firm.1     

An Objective-Oriented Rating System of Vendor Quality Performance

This article establishes a rating system for vendor's performance from the orientation of customer satisfaction by objective-orientation driving. Its purpose is to provide a methodology of “how to integrate the capability between vendor and manufacturer and to apply different strategies under the needs of quality improvement.”

The study is undertaken to specify the interaction and the mutual movement among the three groups in the supply chain “Vendor-Manufacturer-Customer” and to integrate the results of four factors: incoming inspection, performance of line reject, service quality of vendor, and product reliability. It tries to transform these factors into measurable, quantitative, just-in-time (JIT) parameters that are utilized in the planning and establishment of this rating system of vendor's performance. The concept of objective orientation is adopted in the “performance” calculations.

We obtain a very satisfactory completeness, flexibility, effectiveness, and sensitivity of parameters-to-model from the results of simulation and demonstration. The multi-parameters rating system of this study can be very beneficial to manufacturers in selecting the best vendor and in driving quality improvements.     

Attitudes of commercial motor vehicle drivers towards safety belts

Despite the fact that Hawaii has one of the highest seat belt use rates for passenger vehicles in the United States, and has had a mandatory seat belt use law since the 1980s, studies have shown that commercial motor vehicles (CMV) seat belt use rates are low. To better understand this phenomenon, a comprehensive survey of commercial vehicle drivers was conducted in Hawaii to ascertain attitudes and self-reported behaviors regarding seat belt use. A total of 791 drivers responded to a written questionnaire implemented at weigh stations and distributed to various trucking firms and transport centers. Approximately 67% reported that they use seat belts “always” when driving a CMV (commercial motor vehicle), yet when asked how often do other CMV drivers use seat belts, only 31% responded “always.” Interestingly, 86% of these same drivers reported that they use seat belts “always” when driving a personal vehicle. The major reason cited for non-use of belts was “frequent stops/inconvenience” (29%), and “not safety conscious” (23%). Notably, the self-reported use of safety belts is highest among operators of vans (88% said “always”), followed by buses (87% said “always”) and lowest among truck drivers (only 60% said “always”). In this paper, some of the differences between self-reported users and non-users are explored and a multivariate logit model was developed to predict the odds of belt use as a function of various factors.     

A Quality Control Chart for Work Performance Appraisal

A substantial disagreement between total quality management/Deming's principles and traditional management falls in the area of work performance appraisal. In fact, Deming ranks the traditional “evaluation of performance, merit rating, or annual review” third in his list of the Seven Deadly Diseases of the western style of management. Deming advocates argue that many of the faulty management practices in performance appraisal originate from a failure to understand variation among workers and a failure to distinguish between the “common causes” and the “special causes” of variation. Deming emphasized quality control charts as a proper tool for monitoring the stability of a system, for distinguishing the special causes from the common causes, and for detecting who among the workers is performing within the system, out of the system on the good side, or out of the system on the poor side. However, the implementation of most control charts requires that the performance ratings be quantitative on the interval scale of measurement, which may not be the case in practice. Some merit systems use ratings that are only categorical on the ordinal scale of measurement (e.g., excellent, good, fair, and poor) or rank workers by arranging them in order of merit from 1, 2, last.

Deming, however, did not show how to construct a control chart for performance appraisal when the performance ratings are reported only on the ordinal scale of measurement. In this article, we propose a quality control chart that is particularly useful in the area of performance appraisal when the workers' ratings are categorical on the ordinal scale of measurement. The proposed chart can aid managers in implementing Deming's teachings on performance appraisal. The manager will then be able to understand variation among workers and to distinguish between the “common causes” and the “special causes” affecting a certain work system. The manager can then determine who among the workers is performing within the bounds of the system, out of the system on the good side, or out of the system on the poor side.     

A Flow-Through Dissolution Approach to In Vivo/In Vitro Correlation of Adinazolam Release from Sustained Release Formulations

A Copley^TM fraction collector and a Disotest^TM flow-through system were coupled to provide an automatic discrete sampling flow-through dissolution system for use both in the “open-loop” and “closed-loop” mode. The system was used to investigate the release characteristics of adinazolam in sustained release formulations using a pH 1.2 simulated gastric fluid (without enzymes) dissolution medium (USP XXI). These experimental formulations are designed to provide relatively slow to rapid drug release. The dissolution effluent was analysed off-line by reverse phase HPLC to determine the adinazolam concentration at programmed timed intervals. The differential dissolution profiles produced when the system is used in the “open-loop” configuration are more discriminating in describing the release characteristics of the formulations according to the relative release rates than the “closed-loop” cumulative profiles. Using the characteristic dissolution time parameter from the Weibull function, a better correlation with in vivo bioavailability data was achieved for the data from the system in the “open-loop” mode than when it was used in the “closed-loop” mode. In the “open-loop” mode the Weibull function characteristic dissolution time parameter yielded the best quantitative correlation with a correlation coefficient of 0.92 compared to a value of 0.85 for the “closed-loop” configuration     

A fast procedure for computing the total system cost of an appointment schedule for medical and kindred facilities

Scheduling outpatients and medical operation rooms has the following structure: Nusers are given appointment times to use a facility, the duration required by the facility to service each user is stochastic. The system incurs a “user idle cost” if a user arriving at the appointed time finds the facility still engaged by preceding users, while a “facility idle cost” is incurred if the facility becomes free before the next user arrives. We develop an accurate procedure to compute the expected total system costs for any given appointment schedule. Compared to earlier related procedures, ours is much faster and can handle larger problems as well as very general service-time distributions. We then show that this fast computation procedure enables one to determine easily the “lowest-cost appointment schedule” for any given “job” (i.e., “user”) sequence. This in turn will enable one to search for the optimal job sequence that has the best “lowest-cost appointment schedule”.     

A mechanistic model for the influence of stress ratio on the LEFM fatigue crack growth behavior of metals and alloys—I. Crack-ductile materials

Concentrating on local behavior of a highly stressed zone ahead of the crack tip, a recent mechanistic approach to analyse LEFM fatigue crack growth behavior in three stages at stress ratio R = 0 is extended here to include the effect of a positive stress ratio. This paper is limited to analysing primarily the stages I and II of “crack-ductile” materials, characterised by a purely “reversed shear” (or ductile “striation”) growth mechanism in stage II. It is shown that in these materials stage I is R-sensitive and stage II is insensitive, and these can, without invoking crack closure arguments, be rationalised alternatively by considering the dominance of a K_max-controlled “Submicroscopic Cleavage” and a ΔK-controlled “ reversed shear ” fracture mechanism, respectively. Assuming Paris type power relations to hold, a predictive model is developed that contains separate growth equations with R-effect for stages I and II and shows the existence of a characteristic “master shear-curve” and a “moving pivot-point” on this curve for a class of materials. Good agreement was found between quantitatively predicted growth curves at selected R-values and a relatively large volume of available experimental data for low strength steels, aluminum alloys and titanium alloys. Besides providing more physical explanations for the observed growth behavior, the model may also be useful as a convenient alternative to crack closure for obtaining fairly accurate and conservative estimates of fatigue life for design applications.     

A mechanistic model for the effect of stress ratio on the LEFM fatigue crack growth behavior of metals and alloys—II. Crack-brittle materials

A recently proposed mechanistic model for the effect of stress ratio, R, on the LEFM (long) fatigue crack growth behavior of “crack-ductile” materials is extended here to explain and predict similar behavior under similar conditions of “crack-brittle” materials characterised by the presence of “static” modes of fatigue fracture in stages II and III. It is shown that in these materials the stage I behavior is similar, but the stages II and III behave differently from crack-ductile materials. Mechanism-based existence of two types of stage II curves characterised respectively by “ pure shear mode ” (SM-II) and “mixed-mode” (MM-II), both plotting linear but having different slopes, is introduced. It is shown that while stage SM-II is insensitive, stage MM-II is significantly sensitive to R, in the same material. Similar to stage I, another “ moving pivot-point ” exists at the transition from SM-II to MM-II, which slides down the “ master shear-curve ” with increasing R. Assuming a critical K_max for the initiation of static modes, a critical R for saturation of these modes, and Paris-type growth relations, a quantitative predictive model containing growth equations for stages SM-II and MM-II, has been developed. Stage III is discussed only qualitatively. Reasonably good agreement was found between predicted curves at selected R-values and a relatively large volume of experimental data for steels, Al-alloys and Ti-alloys. This simple, alternative model may be used for obtaining quick, fairly accurate and conservative estimates of R-influenced crack growth rates for design applications in preference to crack-closure which frequently requires elaborate and tedious experimental procedures.     

An Analysis of Scheduling Policies In Multiechelon Production Systems

Results of a simulation study of the economics of frequency of rescheduling Material Requirements Planning (MRP) systems are presented for a single-product, two-stage system in which demand is uncertain. The results indicate that for systems with moderate demand uncertainty, frequent rescheduling to maintain customer service may be uneconomical when compared with the alternative of more stable schedules in conjunction with safety stock. This result arises primarily because the cost of “emergency” production setups which occur when rescheduling is frequent exceeds the cost of safety stock required to “protect” stable schedules.     

Guides “bimorphes” d''ondes ultrasoniques “bimorph” ultrasonic wave guides”

An analysis of the dispersion of elastic waves is presented for two types of long ultrasonics wave-guides that we qualify of “bimorph”: (i) a “three-layer” guide made of two different materials and (ii) a “clad core” guide built up of a rectangular core surrounded by a cladding, the materials of the rod and cladding having different properties. An analytical model is proposed to describe the extensional, flexural and torsional motions in “bimorph” wave guides having two geometrical and material symmetry axes. The asymptotic behaviour of the model allows one to select the material properties which lead to modes guided essentially either in the central layer or in the core of the bimorph guide. Moreover, the dispersive properties of a “bimorph” can be controlled through the choice of geometrical and material parameters.     

On new types of non-crystalline metallic composite

The structure and mechanical properties of new types of non-crystalline metallic composites, namely “glass-quasi-crystal”, “glass-disclinated nanocrystal” and “quasi-crystal(-glass)-disclinated nanocrystal” composites are theoretically examined. In particular, a theoretical model is proposed which effectively describes the relationship between plastic deformation and the growth of the glassy phase in metallic “glass-quasi-crystal” composite materials. Here also basic features of both the structure and the mechanical properties of the “glass-disclinated nanocrystal” and “quasi-crystal(-glass)-disclinated nanocrystal” composites are theoretically examined. It is shown that such composites are characterized by a very high yield stress.     

A dynamic measure of order in structural glasses

Although some patterns of physical behavior are common in the glass transition and in the properties of supercooled liquids and glasses (characteristic viscoelasticity, temperature dependence of viscosity and relaxation times, property evolution through “physical aging”, difficulties in performing equilibrium measurements or simulations, etc.), it is difficult to arrive at a definition of the glass transition which distinguishes it from other phenomena exhibiting similar features. The present paper addresses this problem by defining a dynamical measure of order involving the average “shape” of particle trajectories in supercooled liquids. This dynamic order parameter should provide a measure of “closeness” to the glass transition and some indirect insights into the physical nature of supercooled liquids and glasses. Arguments are given that the proposed dynamic measure of order [“generalized capacity”, C(T)] is related to the temperature-dependent “effective hydrodynamic radius” R_H(T) measured in supercooled liquids and model numerical calculations are given to support this view. Some consequences of the intermittent particle motion at low temperatures for stress relaxation are also discussed.     

Centering of the ion trajectory in the cyclotron

In this paper we present the theory of the horizontal motion ions through the acceleration gap in the case of a static magnetic field and time-varying electric field. It also describes the motion of the center of the ion trajectory through the acceleration gap and also during the acceleration process. The result also describes analytically the angle through which the ion passed (so called “flying angle”) between two acceleration gaps. That angle can be measured from the center of the ion trajectory or from the center of the cyclotron. The analysis shows that the “flying angle” of the ions measured in these two reference systems is not same. Namely, the “flying angle” of the ion measured from the center of its trajectory is bigger than in the case when the “flying angle” is measured from the center of the cyclotron. It shows that difference between “flying angle” in these two reference systems becomes less and less during acceleration process.     

Use of Stochastic Networks in Reliability Analysis

The application of stochastic networks to reliability analysis is discussed. The article illustrates how the conventional “reliability block diagram” can be replaced by a stochastic network. Once the stochastic network is developed the analyst is able to determine the mean and variance of the reliability of complex systems with relative ease by using the computer program presented. The program is coded in FORTRAN IV and will evaluate the reliability of any mixture of series and parallel subsystems. An example problem is presented in order to illustrate the technique and the use of the program.     

A “Six Sigma”© Black Belt Case Study: G.E.P. Box's Paper Helicopter Experiment Part A

This article presents an application of the “Six Sigma” DMAIC model to G.E.P. Box's famous “paper helicopter” experiment. The define, measure, and analyze phases are presented here, and the improve and control phases are presented in a follow-up article. The intent of this article is to present the reader with a case study for structuring a “Six Sigma” Black Belt project.     

A “Six Sigma”© Case Study: G.E.P. Box's Paper Helicopter Experiment—Part B

This article presents an application of the “Six Sigma” DMAIC model to G.E.P. Box's famous “paper helicopter” experiment. The Improve and Control Phases are presented here. The Define, Measure, and Analyze Phases were presented in an earlier paper. The intent of this article is to present the reader with a case study for structuring a “Six Sigma” project.     

ECONOMIC PRODUCTION QUOTAS FOR PULL MANUFACTURING SYSTEMS

We consider the problem of using “safety capacity” to ensure due date integrity in a pull manufacturing system and quantify the basic tradeoff between lost revenue opportunity and overtime costs. In this context, we address the question of when it is economically attractive to use “under capacity scheduling” and the problem of setting economic production quotas.

We develop four models for addressing the quota setting problem. The first three assume that quota shortfalls cannot be carried over to the next regular time production period. Models 1 and 3 assume that these shortages are made up on overtime and incur fixed or fixed plus variable costs. Model 2 does not use a capacity buffer and treats shortages as lost sales. Finally, Model 4 assumes that shortages can be backlogged to the next regular time production period at a cost. For this model, we compute both an optimal quota and an overtime “trigger,” which represents the minimum shortage for which overtime is used. We give computational results that illustrate and contrast the various models.