Performance,emission and combustion studies of a DI diesel engine using Distilled Tyre pyrolysis oil-diesel blends

Increase in energy demand, stringent emission norms and depletion of oil resources led the researchers to find alternative fuels for internal combustion engines. Many alternate fuels like Alcohols, Biodiesel, LPG, CNG etc have been already commercialized in the transport sector. In this context, pyrolysis of solid waste is currently receiving renewed interest. The disposal of waste tyres can be simplified to some extent by pyrolysis. The properties of the Tyre pyrolysis oil (TPO) derived from waste automobile tyres were analyzed and compared with the petroleum products and found that it can also be used as a fuel for compression ignition engine. However, the crude TPO has a higher viscosity and sulphur content. The crude TPO was desulphurised and then distilled through vacuum distillation. In the present work, DTPO-diesel blends were used as an alternate fuel in a diesel engine without any engine modification. This paper presents the studies on the performance, emission and combustion characteristics of a single cylinder four stroke air cooled DI diesel engine running with the Distilled Tyre pyrolysis oil (DTPO).     

Assessment of pyrolysis oil as an energy source for diesel engines

This paper describes an experimental study of using tyre pyrolysis oil (TPO) obtained from waste automobile tyres by vacuum pyrolysis method, as a fuel in diesel engine. In this work, performance and emission parameters of a single cylinder water cooled diesel engine running on TPO diesel reference fuel (RF) blends in steps of 20% on volume basis of TPO, viz. TPO20 up to TPO70 were used as fuels and the results compared with diesel operation. Results indicated that reliable operation can be achieved up to 70% of TPO diesel blends. Thermal efficiencies were lower compared to diesel operation. Higher smoke, HC and CO emissions were recorded in the experimentation. Oil sticking was occasionally found on the nozzle stem and sac. There was no corrosion in the injection system after running the engine with TPO–RF blends.     

Fuel production from waste vehicle tires by catalytic pyrolysis and its application in a diesel engine

An alternative fuel production was performed by pyrolysis of waste vehicle tires under nitrogen (N₂) environment and with calcium hydroxide (Ca(OH)₂) as catalyst. The sulfur content of liquids obtained were reduced by using Ca(OH)₂. The liquid fuel of waste vehicle tires(TF) was then used in a diesel engine to blend with petroleum diesel fuel by 5%(TF5), 10%(TF10), 15%(TF15), 25%(TF25), 35%(TF35), 50%(TF50), and 75%(TF75) wt. and pure (TF100). Performance characteristics such as engine power, engine torque, brake specific fuel consumption (bsfc) and exhaust temperature and emission parameters such as oxides of nitrogen (NOx), carbon monoxides (CO), total unburned hydrocarbon (HC), sulfur dioxides (SO₂) and smoke opacity of the engine operation with TF and blend fuels of TF-diesel were experimentally investigated and compared with those of petroleum diesel fuel. It was concluded that the blends of pyrolysis oil of waste tires TF5, TF10, TF25 and TF35 can efficiently be used in diesel engines without any engine modifications. However, the blends of TF50, TF75 and TF100 resulted considerably to high CO, HC, SO₂ and smoke emissions.     

Performance and emission study of waste anchovy fish biodiesel in a diesel engine

Waste anchovy fish oils transesterification was studied with the purpose of achieving the conditions for biodiesel usage in a single cylinder, direct injection compression ignition. With this purpose, the pure biodiesel produced from anchovy fish oil, biodiesel-diesel fuel blends of 25%:75% biodiesel-diesel (B25), 50%:50% biodiesel-diesel (B50), 75%:25% biodiesel-diesel (B75) and petroleum diesel fuels were used in the engine to specify how the engine performance and exhaust emission parameters changed. The fuel properties of test fuels were analyzed. Tests were performed at full load engine operation with variable speeds of 1000, 1500, 2000 and 2500 rpm engine speeds. As results of investigations on comparison of fuels with each other, there has been a decrease with 4.14% in fish oil methyl ester (FOME) and its blends' engine torque, averagely 5.16% reduction in engine power, while 4.96% increase in specific fuel consumption have been observed. On one hand there has been average reduction as 4.576%, 21.3%, 33.42% in CO₂, CO, HC, respectively; on the other hand, there has been increase as 9.63%, 29.37% and 7.54% in O₂, NO_x and exhaust gas temperature has been observed. It was also found that biodiesel from anchovy fish oil contains 37.93 wt.% saturated fatty acids which helps to improve cetane number and lower NO_x emissions. Besides, for biodiesel and its blends, average smoke opacity was reduces about 16% in comparison to D2. It can be concluded that waste anchovy fish obtained from biodiesel can be used as a substitute for petroleum diesel in diesel engines.     

Biodiesel from safflower oil and its application in a diesel engine

Safflower seed oil was chemically treated by the transesterification reaction in methyl alcohol environment with sodium hydroxide (NaOH) to produce biodiesel. The produced biodiesel was blended with diesel fuel by 5% (B5), 20% (B20) and 50% (B50) volumetrically. Some of important physical and chemical fuel properties of blend fuels, pure biodiesel and diesel fuel were determined. Performance and emission tests were carried out on a single cylinder diesel engine to compare biodiesel blends with petroleum diesel fuel. Average performance reductions were found as 2.2%, 6.3% and 11.2% for B5, B20 and B50 fuels, respectively, in comparison to diesel fuel. These reductions are low and can be compensated by a slight increase in brake specific fuel consumption (Bsfc). For blends, Bsfcs were increased by 2.8%, 3.9% and 7.8% as average for B5, B20 and B50, respectively. Considerable reductions were recorded in PM and smoke emissions with the use of biodiesel. CO emissions also decreased for biodiesel blends while NO_x and HC emissions increased. But the increases in HC emissions can be neglected as they have very low amounts for all test fuels. It can be concluded that the use of safflower oil biodiesel has beneficial effects both in terms of emission reductions and alternative petroleum diesel fuel.     

Microwave assisted in continuous biodiesel production from waste frying palm oil and its performance in a 100 kW diesel generator

A household microwave (800W) was modified as a biodiesel reactor for continuous transethylation of waste frying palm oil. The high free fatty acid oil was simultaneously neutralized and transesterified with sodium hydroxide. With the ethanol to oil molar ratio of 12:1, 3.0% NaOH (in ethanol) and 30s residence time, the continuous conversion of waste frying palm oil to ethyl ester was over 97%. The waste palm oil biodiesel was then tested in a 100 kW diesel generator as a neat fuel (B100) and 50% blend with diesel No. 2 fuel (B50). The engine performance and emission are recorded. At the engine loads varied from 0 kW to 75 kW (at 25 kW intervals) of the maximum electrical rating, the performance of the neat and B50 are slightly lower than diesel No. 2 fuel. Emissions of NO_x, CO and HC from B100 and B50 are lower than those of diesel No. 2 fuel, except that at the 75 kW engine load, where the B100 emits higher levels of NO_x than the diesel No. 2 fuel.     

Comparison of particle emissions from an engine operating on biodiesel and petroleum diesel

Biodiesel is an alternative fuel with growing usage in the transportation sector. To compare biodiesel and petroleum diesel effects on particle emissions, engine dynamometer tests were performed on a Euro II engine with three test fuels: petroleum diesel (D), biodiesel made from soy bean oil (BS) and biodiesel made from waste cooking oil (BW). PM_2.5 samples were collected on Teflon and quartz filters with a Model 130 High-Flow Impactor (MSP Corp). Organic (OC) and elemental (EC) carbon fractions of PM_2.5 were quantified by a thermal-optical reflectance analysis method and particle size distributions were measured with an electrical low pressure impactor (ELPI). In addition, the gaseous pollutants were measured by an AMA4000 (AVL Corp). The biodiesels were found to produce 19-37% less and 23-133% more PM_2.5 compared to the petroleum diesel at higher and lower engine loads respectively. On the basis of the carbon analysis results, the biodiesel application increased the PM_2.5 OC emissions by 12-190% and decreased the PM_2.5 EC emissions by 53-80%, depending on the fuel and engine operation parameters. Therefore OC/EC was increased by three to eight times with biodiesel application. The geometrical mean diameter of particles from biodiesels and petroleum diesel had consistent trends with load and speed transition. In all the conditions, there is a shift of the particles towards smaller geometric mean diameter for the biodiesel made from waste oil.     

Utilization of ethyl ester of waste vegetable oils as fuel in diesel engines

Jordan relies heavily on expensive and unreliable imported oil. Therefore, this study was initiated to investigate the potential of ethyl ester used as vegetable oil (VO; biodiesel) to substitute oil-based diesel fuel. The fuels tested were several ester/diesel blends including 100% ester in addition to diesel fuel, which served as the baseline fuel. Variable-speed tests were run on all fuels on a standard test rig of a single-cylinder, direct-injection diesel engine. Tests were conducted to compare these blends with the baseline local diesel fuel in terms of engine performance and exhaust emissions. The results indicated that the blends burned more efficiently with less specific fuel consumption, and therefore, resulted in higher engine thermal efficiency. Furthermore, the blends produced less carbon monoxide and unburned hydrocarbons than diesel fuel. The 100% ester fuel and the blend of 75:25 ester/diesel gave the best performance while the 50:50 blend consistently resulted in the lowest amounts of emissions over the whole speed range tested.     

The influence of n-butanol/diesel fuel blends utilization on a small diesel engine performance and emissions

Nitrogen oxides and smoke emissions are the most significant emissions for the diesel engines. Especially, fuels containing high-level oxygen content can have potential to reduce smoke emissions significantly. The aim of the present study is to evaluate the influence of n-butanol/diesel fuel blends (as an oxygenation additive for the diesel fuel) on engine performance and exhaust emissions in a small diesel engine. For this aim five-test fuels, B5 (contains 5% n-butanol and 95% diesel fuel in volume basis), B10, B15, B20 and neat diesel fuel, were prepared to test in a diesel engine. Tests were performed in a single cylinder, four stroke, unmodified, and naturally aspirated DI high speed diesel engine at constant engine speed (2600 rpm) and four different engine loads by using five-test fuels. The experimental test results showed that smoke opacity, nitrogen oxides, and carbon monoxide emissions reduced while hydrocarbon emissions increased with the increasing n-butanol content in the fuel blends. In addition, there is an increase in the brake specific fuel consumption and in the brake thermal efficiency with increasing n-butanol content in fuel blends. Also, exhaust gas temperature decreased with increasing n-butanol content in the fuel blends.     

Study of oxygenated biomass fuel blends on a diesel engine

Vegetable methyl ester was added in ethanol–diesel fuel to prevent separation of ethanol from diesel in this study. The ethanol blend proportion can be increased to 30% in volume by adding the vegetable methyl ester. Engine performance and emissions characteristics of the fuel blends were investigated on a diesel engine and compared with those of diesel fuel. Experimental results show that the torque of the engine is decreased by 6%–7% for every 10% (by volume) ethanol added to the diesel fuel without modification on the engine. Brake specific fuel consumption (BSFC) increases with the addition of oxygen from ethanol but equivalent brake specific fuel consumption (EBSFC) of oxygenated fuels is at the same level of that of diesel. Smoke and particulate matter (PM) emissions decrease significantly with the increase of oxygen content in the fuel. However, PM reduction is less significant than smoke reduction. In addition, PM components are affected by the oxygenated fuel. When blended fuels are used, nitrogen oxides (NO_x) emissions are almost the same as or slightly higher than the NO_x emissions when diesel fuel is used. Hydrocarbon (HC) is apparently decreased when the engine was fueled with ethanol–ester–diesel blends. Fuelling the engine with oxygenated diesel fuels showed increased carbon monoxide (CO) emissions at low and medium loads, but reduced CO emissions at high and full loads, when compared to pure diesel fuel.     

Biofuels from waste fish oil pyrolysis: Continuous production in a pilot plant

Fast pyrolysis of waste fish oil was performed in a continuous pyrolysis pilot plant. The experiment was carried out under steady-state conditions in which 10 kg of biomass was added at a feed rate of 3.2 kg h⁻¹. A bio-oil yield of 72-73% was obtained with a controlled reaction temperature of 525 °C. The bio-oil was distilled to obtain purified products with boiling ranges corresponding to light bio-oil and heavy bio-oil. These biofuels were characterized according to their physico-chemical properties, and compared with the Brazilian-fuel specifications for conventional gasoline and diesel fuels. The results show that the fast pyrolysis process represents an alternative technique for the production of biofuels from waste fish oil with characteristics similar to petroleum fuels.     

Emission Reduction of Regenerative Fuel Powered Co-Generation Plants with SCR- and Oxidation-Catalysts

Since the beginning of combustion engine development in this recent century various different fuels have been successfully tested. Diesel engines have been adapted to fuels made from mineral oils because of the rising importance and the cheapness in comparison to other fuels. On the other hand, it is possible to burn regenerative fuels in engines and achieve some significant advantages in comparison to fossil diesel fuel. This is, for example, a closed carbon dioxide (CO₂) cycle which causes no green house effect. It is possible to extract oil from various seeds like rapeseed. It is also possible to burn used oil from the food processing industry or waste grease and oil from food recycling companies. The great advantages: (1) food recycling oils can produce energy instead of use as animal food, and (2) as nobody knows exactly the consistency of the collected oils, poisonous pollution is possible. These regenerative fuels can be burned without any further processing in special adapted diesel engines, for example an Elsbett engine, or in precombustion engines with large swept volumes. Most researchers focused on operating diesel engines with regenerative fuels and reducing the emissions caring only about regulated exhaust components. In comparison to these studies it is necessary to learn more about the emissions beyond the exhaust regulations. Additionally emission reduction is possible by using an SCR-catalyst (selective catalytic reduction) to reduce the NO₂ combined with an oxidation-catalyst which reduces any kind of oxidisable emissions. The TU München, Lehrstuhl für Energie- und Umwelttechnik der Lebensmittelindustrie, operates a small co-generation plant with the ability of analysing the standard emission components (CO, NO₂, HC, particles, CO₂, O₂) and unregulated components (SO₂, NH₃, polycyclic aromatic hydrocarbons (PAH), aldehyde, ketone). The emissions show some significant differences in comparison to fossil diesel fuel which is caused by the diversity of each fuel. Results of an investigation on four different fuels (wastefat methyl ester (WME), rapeseed methyl ester (RME), rapeseed oil and diesel fuel) burned in a small co-generation plant with a SCR- and oxidation-catalyst will be presented. A comparison to the emissions before and after the catalysts will be shown additionally to the results of the different reduction potential of diesel fuel, methyl ester or untreated oils. The combination of regenerative fuel and catalyst shows good potential for reducing the emissions. Furthermore the use of regenerative fuels is a sustainable production of energy with an overall efficiency of almost 90%. Regenerative fuels based on vegetable oils and waste fat are a valuable form of energy and have some significant advantages in comparison to diesel fuel, like an almost closed carbon dioxide cycle, rapid biological decomposition and lower CO, HC and particle emissions. Regenerative fuels should also meet minimum standards discussed in the paper to avoid the risk of engine damage and to reduce emissions.     

Comparison of exhaust emissions and their mutagenicity from the combustion of biodiesel, vegetable oil, gas-to-liquid and petrodiesel fuels

Efforts are under way to reduce diesel engine emissions (DEE) and their content of carcinogenic and mutagenic polycyclic aromatic hydrocarbons (PAH). Previously, we observed reduced PAH emissions and DEE mutagenicity caused by reformulated or newly developed fuels. The use of rapeseed oil as diesel engine fuel is growing in German transportation businesses and agriculture. We now compared the mutagenic effects of DEE from rapeseed oil (RSO), rapeseed methyl ester (RME, biodiesel), natural gas-derived synthetic fuel (gas-to-liquid, GTL), and a reference petrodiesel fuel (DF) generated by a heavy-duty truck diesel engine using the European Stationary Cycle. Mutagenicity of the particle extracts and the condensates was tested using the Salmonella typhimurium mammalian microsome assay with strains TA98 and TA100. The RSO particle extracts increased the mutagenic effects by factors of 9.7 up to 17 in strain TA98 and of 5.4 up to 6.4 in strain TA100 compared with the reference DF. The RSO condensates caused up to three times stronger mutagenicity than the reference fuel. RME extracts had a moderate but significantly higher mutagenic response in assays of TA98 with metabolic activation and TA100 without metabolic activation. GTL samples did not differ significantly from DF. Regulated emissions (hydrocarbons, carbon monoxide, nitrogen oxides (NO_x), and particulate matter) remained below the limits except for an increase in NO_x exhaust emissions of up to 15% from the tested biofuels.     

Properties of rapeseed oil for use as a diesel fuel extender

Chemical and thermal analyses were carried out on degummed and filtered (5 μm) rapeseed oil (referred to as SRO, i.e., semirefined rapeseed oil) to determine its suitability as a diesel fuel extender. The upper rate for inclusion of SRO with diesel fuel is 25%. This fuel blend had a phosphorus level of 2.5 ppm, which was comparable to rape methyl esters (1.0 ppm phosphorus). Thermogravimetric analyses were used to estimate the cetane ratings of the fuels. A 25% SRO/diesel blend had an estimated cetane index of 32.4 compared to 38.1 for diesel fuel only. Differential scanning calorimetry and thermogravimetric analyses were used to compare the volatility ranges of the fuels. SRO needed higher temperatures for volatilization (i.e., 70–260°C for diesel fuel vs. 280–520°C for SRO). This indicated poorer cold-starting performance of SRO compared with diesel fuel. SRO fuel is a low-sulfur, high-oxygen fuel giving SRO a more favorable emissions profile than pure diesel fuel.     

Methyl and ethyl soybean esters as renewable fuels for diesel engines

The primary problems associated with using straight soybean oil as a fuel in a compression ignition internal combustion engine are caused by high fuel viscosity. Transesterification of soybean oil with an alcohol provides a significant reduction in viscosity, thereby enhancing the physical properties of the renewable fuel to improve engine performance. The ethyl and methyl esters of soybean oil with commercial diesel fuel additives revealed fuel properties that compared very well with diesel fuel, with the exception of gum formation, which manifested itself in problems with the plugging of fuel filters. Engine performance using soybean ester fuels differed little from engine performance with diesel fuel. A slight power loss combined with an increase in fuel consumption were experienced with the esters, primarily because of the lower heating value of the esters than for diesel fuel. Emissions for the 2 fuels were similar, with nitrous oxide emissions higher for the esters. Measurements of engine wear and fuel-injection system tests showed no abnormal characteristics for any of the fuels after the 200-hr tests. Engine deposits were comparable in amount, but slightly different in color and texture, with the methyl ester engine experiencing greater carbon and varnish deposits on the pistons. Presented at the American Oil Chemists’ Society meeting, Chicago, May 1983.     

Vegetable oils and animal fats as alternative fuels for diesel engines with dual fuel operation

Vegetable oils and animal fats are applicable as fuels in standard diesel engines after having adapted the fuel system for electronically controlled dual fuel regime oil/fat-fossil diesel. In this contribution, performance and emission characteristics of the engines running on rapeseed oil, lard, or chicken fat are given and compared to those of fossil diesel and fatty acid methyl esters. The results of engine tests of these fuels show a decrease in maximum power and maximum torque in comparison to fossil diesel due to a lower energy content of triacylglycerols. These values are influenced also by a type of the engine used at testing. When compared to fossil diesel, the opacity of oil/fat based fuels is higher for an engine with lower injection pressures while it is lower for an engine with higher injection pressures. The level of both controlled and uncontrolled emissions is low for all tested biofuels and is low also for the reference fossil diesel. The results of performance and emission tests for rapeseed oil containing 3 and 6 vol.% of anhydrous ethanol are comparable to those obtained for pure oil. In this paper, practical experiences based on long-term operation of adapted vehicle fleet fuelled with oil/fat-fossil diesel are mentioned.     

Experimental evaluation of DI diesel engine operating with diestrol at varying injection pressure and injection timing

The use of biodiesel as an alternative in a diesel engine for extended period causes several engine operating problems such as injector coking, piston ring sticking, unfavorable pumping and spray characteristics due to the high viscosity of biodiesel compared to conventional diesel. In this study, a blend of 30% waste cooking palm oil (WCO) methyl ester, 60% diesel and 10% ethanol was selected based on stability test conducted and named as diestrol. The effect of diestrol fuel on the performance, emission and combustion characteristics of a direct injection diesel engine at varying injection pressure and timing was studied through experimental investigation. Maximum brake thermal efficiency of 31.3% was obtained at an injection pressure of 240 bar and injection timing of 25.5° bTDC. Compared to diesel, diestrol fuel showed reduction in carbon monoxide (CO), carbon dioxide (CO₂) and smoke emission by 33%, 6.3% and 27.3% respectively. Diestrol fuel decreased nitric oxide (NO) emission by 4.3%, while slight increase in the levels of unburnt hydrocarbon (UHC) was observed. Diestrol fuel exhibited higher cylinder gas pressure and heat release rate compared to diesel. Minimum ignition delay of 12.7° CA was observed with diestrol fuel which was similar to diesel at same operating condition.     

Emission characteristics using methyl soyate–ethanol–diesel fuel blends on a diesel engine

A blend of 20% (v/v) ethanol/methyl soyate was prepared and added to diesel fuel as an oxygenated additive at volume percent levels of 15 and 20% (denoted as BE15 and BE20). We also prepared a blend containing 20% methyl soyate in diesel fuel (denoted as B20). The fuel blends that did not have any other additive were stable for up to 3 months. Engine performance and emission characteristics of the three different fuels in a diesel engine were investigated and compared with the base diesel fuel. Observations showed that particulate matter (PM) emission decreased with increasing oxygenate content in the fuels but nitrogen oxides (NO_x) emissions increased. The diesel engine fueled by BE20 emitted significantly less PM and a lower Bosch smoke number but the highest NO_x among the fuel blends tested. All the oxygenate fuels produced moderately lower CO emissions relative to diesel fuel. The B20 blend emitted less total hydrocarbon (THC) emissions compared with base diesel fuel. This was opposite to the fuel blends containing ethanol (BE15, BE20), which produced much higher THC emission.     

An experimental investigation on a DI diesel engine using waste plastic oil with exhaust gas recirculation

Environmental degradation and depleting oil reserves are matters of great concern around the globe. Developing countries like India depend heavily on oil import of about 125 Mt per annum (7:1 diesel/gasoline). Diesel being the main transport fuel in India, finding a suitable alternative to diesel is an urgent need. In this context, waste plastic solid is currently receiving renewed interest. Waste plastic oil is suitable for compression ignition engines and more attention is focused in India because of its potential to generate large-scale employment and relatively low environmental degradation. The present investigation was to study the effect of cooled exhaust gas recirculation (EGR) on four stroke, single cylinder, direct injection (DI) diesel engine using 100% waste plastic oil. Experimental results showed higher oxides of nitrogen emissions when fueled with waste plastic oil without EGR. NO_x emissions were reduced when the engine was operated with cooled EGR. The EGR level was optimized as 20% based on significant reduction in NO_x emissions, minimum possible smoke, CO, HC emissions and comparable brake thermal efficiency. Smoke emissions of waste plastic oil were higher at all loads. Combustion parameters were found to be comparable with and without EGR. Compression ignition engines run on waste plastic oil are found to emit higher oxides of nitrogen.     

一种以废轮胎热解油为燃料的专用发动机油研制

针对以废轮胎热解油掺燃为燃料的发动机燃烧特性,提出研制一种专用发动机油。研制油采用蓖麻基癸二酸二辛酯与油溶性聚醚的复合作为基础油,不仅环境友好而且具有生物降解性;有针对性地选用多种功能添加剂。从不同添加剂配方研制的发动机油中筛选出最优方案。经理化性能分析及模拟试验可知,所研制的发动机油能够满足以废轮胎热解油掺燃为燃料发动机的使用性能要求。