Modeling P(3HB) production by Bacillus megaterium

BACKGROUND: The poly(3‐hydroxybutyrate)—P(3HB)—is a polyester synthesized by many bacteria and stored as an energy reserve material in the cell cytoplasm as water‐insoluble inclusions. The aim of this research was to present a mathematical modeling approach in order to describe the culture kinetics of the bacterium Bacillus megaterium for the production of poly(3‐hydroxybutyrate). RESULTS: Four different models were proposed, differing in the expressions used for specific growth and polymer production rates. The predictions of these models were compared with experimental data and against the results of other models reported in the literature. CONCLUSION: Analysis of the experimental data under controlled and uncontrolled pH conditions showed that the inclusion of a correction factor for products formation, as well as a term related to the influence of H⁺ cations, are important for the correct modeling of this bioprocess. Compared with earlier models reported in the literature the proposed models show better fitting, with less or equal numbers of parameters, and provide parameter estimates with much lower variability. Copyright © 2011 Society of Chemical Industry     

Thermogravimetric analysis of poly(3‐hydroxybutyrate) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)

The thermal degradation of poly(3‐hydroxybutyrate) (PHB) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) [P(HB‐HV)] was studied using thermogravimetry (TG). In the thermal degradation of PHB, the temperature at the onset of weight loss (T_o) was derived by T_o = 0.97B + 259, where B represents the heating rate (°C/min). The temperature at which the weight loss rate was maximum (T_p) was T_p = 1.07B + 273, and the final temperature (T_f) at which degradation was completed was T_f = 1.10B + 280. The percentage of the weight loss at temperature T_p (C_p) was 69 ± 1% whereas the percentage of the weight loss at temperature T_f (C_f) was 96 ± 1%. In the thermal degradation of P(HB‐HV) (7:3), T_o = 0.98B + 262, T_p = 1.00B + 278, and T_f = 1.12B + 285. The values of C_p and C_f were 62 ± 7 and 93 ± 1%, respectively. The derivative thermogravimetric (DTG) curves of PHB confirmed only one weight loss step change because the polymer mainly consisted of the HB monomer only. The DTG curves of P(HB‐HV), however, suggested multiple weight loss step changes; this was probably due to the different evaporation rates of the two monomers. The incorporation of 10 and 30 mol % of the HV component into the polyester increased the various thermal temperatures (T_o, T_p, andT_f) by 7–12°C (measured at B = 20°C/min). © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2237–2244, 2001     

The kinetics of the thermal decomposition of poly(3‐hydroxybutyrate) and maleated poly(3‐hydroxybutyrate)

The thermal decomposition mechanism of maleated poly(3‐hydroxybutyrate) (PHB) was investigated by FTIR and ¹H NMR. The results of experiments showed that the random chain scission of maleated PHB obeyed the six‐membered ring ester decomposition process. The thermal decomposition behavior of PHB and maleated PHB with different graft degree were studied by thermogravimetry (TGA) using various heating‐up rates. The thermal stability of maleated PHB was evidently better than that of PHB. With increase in graft degree, the thermal decomposition temperature of maleated PHB gradually increased and then declined. Activation energy E_a as a kinetic parameter of thermal decomposition was estimated by the Flynn‐Wall‐Ozawa and Kissinger methods, respectively. It could be seen that approximately equal values of activation energy were obtained by both methods. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1789–1796, 2002; DOI 10.1002/app.10463     

Carbon dioxide sorption and diffusion in poly(3‐hydroxybutyrate) and poly(3‐hydroxybutyrate‐CO‐3‐hydroxyvalerate)

CO₂ sorption and diffusion in poly(3‐hydroxybutyrate) and three poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) copolymers were investigated gravimetrically at temperatures from 25° to 50°C and pressures up to 1 atm. The sorption behavior proved to be linear for all the copolymers studied. An additional set of measurements performed in a pressure decay apparatus at 35°C showed that the linearity could be extrapolated to pressures up to 25 atm. The sorption results obtained from both techniques were in good agreement. The poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) sorption kinetics were increasingly non‐Fickian at the higher temperatures, thus preventing the calculation of diffusion coefficients above 35°C. Interestingly, this was not the case for poly(3‐hydroxybutyrate), and diffusion coefficients and permeabilities could be calculated at all of the investigated temperatures. The 35°C permeabilities were fairly low, which is attributed to the high degree of crystallinity of this polyester family. Finally, the poly(3‐hydroxybutyrate) barrier properties against CO₂ are successfully compared with those of some selected common thermoplastics. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2391–2399, 1999     

Water transport properties in poly(3‐hydroxybutyrate) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) biopolymers

Water sorption and diffusion have been investigated in poly(3‐hydroxybutyrate) (PHB) and three poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) copolymers [P(HB‐HV)] by means of a Cahn electromicrobalance. Permeability of these samples have been determined using a gravimetric permeation cell. Two experimental setups were used for the gravimetric sorption measurements, under dynamic and static conditions, respectively. The differences observed in the results obtained using these techniques are discussed. The sorption measurements have evidenced the tendency of water molecules to form aggregates or clusters in the polymer. In addition, the static sorption method revealed the potential of PHB and P(HB‐HV) to undergo molecular relaxations, eventually leading to a partial desorption of the previously sorbed water after an induction period. The clustering effect was adequately described by the polycondensation model. On the other hand, the interpretation of the diffusivity in terms of mobility coefficients has revealed a competition between a plasticization effect and clustering. As a whole, water transport properties in PHB and its copolymers can be considered to be very close in magnitude to those of common thermoplastics such as PVC and PET. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 455–468, 1999     

Fast crystallization of poly(3‐hydroxybutyrate) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) with talc and boron nitride as nucleating agents

The crystallization behavior of poly(3‐hydroxybutyrate) (PHB) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) induced by two kinds of nucleating agents, boron nitride (BN) and talc, was investigated by differential scanning calorimetry, polarized optical microscopy and X‐ray diffraction. Both BN and talc have good nucleating ability in the crystallization of PHB and PHBV. From these results, combined with molecular weight measurement by gel permeation chromatography, the mechanism of nucleation by BN and talc in the crystallization of PHB and PHBV has been proposed. BN acts as a nucleating agent itself and initiates nucleation in the crystallization of PHB and PHBV. Talc acts in a different way. It reacts as a chemical reagent with the molten chains of PHB/PHBV, while the reaction product acts as the true nucleating agent, which lowers the crystallization barriers of PHB and PHBV. ¹H NMR spectroscopy provides evidence for the reaction between PHB and talc and supports the proposed nucleation mechanism. Copyright © 2005 Society of Chemical Industry     

Crystallization of poly(3‐hydroxybutyrate) by exfoliated graphite nanoplatelets

Poly(3‐hydroxybutyrate) (PHB) has been shown to be efficiently nucleated by exfoliated graphite nanoplatelets (xGnP). The nucleating effect of xGnP was investigated using differential scanning calorimetry, optical microscopy and atomic force microscopy. Nonisothermal crystallization of PHB from the melt required lower activation energies for PHB containing 1 wt % and 3 wt % xGnP (?214 and ?102 kJ/mol respectively) than for pure PHB (?60 kJ/mol). A kinetic study of the PHB/xGnP crystallization employing a modified form of the Avrami equation revealed that the presence of xGnP increased the PHB crystallization temperature, as well as the crystallization rates, and generated smaller and more numerous spherulites. Optical microscopy and atomic force microscopy confirmed the incorporation of xGnP into the lamellar structure of the PHB spherulites and provided insight into the influence of xGnP on spherulite size and lamellae thickness. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Synthesis and characterization of maleated poly(3‐hydroxybutyrate)

Graft copolymerization of maleic anhydride (MA) onto poly(3‐hydroxybutyrate) (PHB) was carried out by use of benzoyl peroxide as initiator. The effects of various polymerization conditions on graft degree were investigated, including solvents, monomer and initiator concentrations, reaction temperature, and time. The monomer and initiator concentrations played an important role in graft copolymerization, and graft degree could be controlled in the range from 0.2 to 0.85% by changing the reaction conditions. The crystallization behavior and the thermal stability of PHB and maleated PHB were studied by DSC, WAXD, optical microscopy, and TGA. The results showed that, after grafting MA, the crystallization behavior of PHB was obviously changed. The cold crystallization temperature from the glass state increased, the crystallization temperature from the melted state decreased, and the growth rate of spherulite decreased. With the increase in graft degree, the banding texture of spherulites became more distinct and orderly. Moreover, the thermal stability of maleated PHB was obviously improved, compared with that of pure PHB. Its thermal decomposition temperature was enhanced by about 20°C. In addition, the introduction of the MA group promoted the biodegradability of PHB. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 659–668, 2003     

Tailoring the surface architecture of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) scaffolds

This study was designed to determine whether the surface modifications of the various poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) [P(3HB‐co‐4HB)] copolymer scaffolds fabricated would enhance mouse fibroblast cells (L929) attachment and proliferation. The P(3HB‐co‐4HB) copolymer with a wide range of 4HB monomer composition (16–91 mol %) was synthesized by a local isolate Cupriavidus sp. USMAA1020 by employing the modified two‐stage cultivation and by varying the concentrations of 4HB precursors, namely γ‐butyrolactone and 1,4‐butanediol. Five different processing techniques were used in fabricating the P(3HB‐co‐4HB) copolymer scaffolds such as solvent casting, salt‐leaching, enzyme degradation, combining salt‐leaching with enzyme degradation, and electrospinning. The increase in 4HB composition lowered melting temperatures (T_m) but increased elongation to break. P(3HB‐co‐91 mol % 4HB) exhibited a melting point of 46°C and elongation to break of 380%. The atomic force analysis showed an increase in the average surface roughness as the 4HB monomer composition increased. The mouse fibroblasts (L929) cell attachment was found to increase with high 4HB monomer composition in copolymer scaffolds. These results illustrate the importance of a detailed characterization of surface architecture of scaffolds to provoke specific cellular responses. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Blending and characterizations of microbial poly(3‐hydroxybutyrate) with dendrimers

Blending of microbial polyester poly(3‐hydroxybutyrate) (PHB) with various dendritic polyester oligomers or dendrimers was achieved by solution casting to improve the film forming ability of PHB. Films of the blends were characterized by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron micrograph (SEM), and Fourier transform infrared spectroscopy (FTIR). It was revealed that there were mainly two types of interactions in the blending system: the plasticizing or lubricating effect of the low melting spherical dendrimers molecules improved the polymer chain mobility through the suppression of PHB crystallization in the blends; The dendrimers also functioned as crosslinking agents or antiplasticizing agents via weak hydrogen bonding to enhance the overall intermolecular interactions which decrease the chain mobility and thus cause the increase of glass transition temperature (T_g) of PHB. TGA results concluded that incorporating the dendrimers could retard the thermal decomposition of PHB and enhanced its thermal stability accordingly. With the above blend processes, the so‐obtained PHB possessed better film forming ability and even patterned surface structures. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:3782–3790, 2006     

Modification via preparation for poly(3‐hydroxybutyrate) films: Water‐transport phenomena and sorption

The effect of the preparation technique on the sorption–diffusion parameters of poly(3‐hydroxybutyrate) (PHB) films was studied. The films formed by a single‐stage technique have an axial texture of the crystalline phase, with the polymer chain oriented predominantly perpendicularly to the film plane. Moreover, the crystallites in PHB are preferably ordered in stacks in the course of diffusion; the alignment of the crystallites noticeably decreases the “sites” of PHB (polar groups) which are accessible to water molecules. As a result, the sorption capacity decreases but the rate of diffusion increases. On the contrary, PHB films prepared by a two‐stage technique are characterized by a poor ordering of crystallites without texture organization. Here, the sorption/immobilization on the polar groups of PHB is increased, but diffusivities are decreased. Concentration dependencies of the water‐diffusion coefficient are discussed. Additional information on the existence of protein impurities in the PHB samples obtained by the above two preparation techniques was obtained by FTIR spectroscopy and H–D exchange methods. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 475–480, 2000     

Dielectric relaxation analysis of biopolymer poly(3‐hydroxybutyrate)

Poly(3‐hydroxybutyrate), PHB, is a widely distributed carbon storage polymer among prokaryotes including Rhizobium. Capacities of Rhizobium etli R13 to produce the bioplastic during growth on media with different carbon sources appeared to be specific carbon‐source. In fed batch fermentation, R. etli R13 resulted in cell dry weight 6.2 g/L and PHB 51.4%. Gas chromatography‐mass spectrometry and gel permeation chromatography analysis revealed that PHB produced from R. etli R13 was solely composed of 3‐hydroxybutyric acid and the molecular mass of the purified PHB was 3.4 × 10⁵ Da with polydispersity 1.47. Dielectric relaxation of PHB has been studied in the temperature and frequency ranges 300–440 K and 10 kHz–4 MHz, respectively. A clear dielectric α and ρ‐relaxation processes are observed in these studied ranges of temperature and frequency. The first process is due to the dipole relaxation in the crystalline phase of PHB. The second one is due to the space‐charge formation or Maxwell‐Wagner‐polarization. The α‐relaxation process has been investigated by semiempirical Havriliak‐Negami relaxation function. The activation energy (E_a) and the relaxation time (τ₀) are calculated using the Arrhenius equation. The dielectric relaxation strength (Δε) is strongly temperature dependent. The calculated values of E_a for ac conductivity, ln(σ), of PHB provide information about the presence of electronic conduction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Development and characterization of bionanocomposites based on poly(3‐hydroxybutyrate) and cellulose nanocrystals for packaging applications

Poly(3‐hydroxybutyrate) (PHB)‐based bionanocomposites were prepared using various percentages of cellulose nanocrystals (CNCs) by a solution casting method. CNCs were prepared from microcrystalline cellulose using sulfuric acid hydrolysis. The influence of CNCs on PHB properties was evaluated using differential scanning calorimetry, Fourier transform infrared spectroscopy, X‐ray diffraction, thermogravimetry and tensile testing. Vapor permeation and light transmission of the materials were also measured. Differential scanning calorimetric tests demonstrated that CNCs were effective PHB nucleation agents. Tensile strength and Young's modulus of PHB increased with increasing CNC concentration. Moreover, the PHB/CNC bionanocomposites exhibited reduced water vapor permeation compared to neat PHB and had better UV barrier properties than commodity polymers such as polypropylene. It was found that nanocomposites with 6 wt% of CNCs had the optimum balance among thermal, mechanical and barrier properties. © 2016 Society of Chemical Industry     

Synthesis and characterization of multi‐block copolymers containing poly [(3‐hydroxybutyrate)‐co‐(3‐hydroxyvalerate)] and poly(ethylene glycol)

Various problems, including high crystallinity, high melting temperature, poor thermal stability, hydrophobicity and brittleness, have impeded many practical applications of poly[(3‐hydroxybutyrate)‐co‐(3‐hydroxyvalerate)] (PHBV) as an environmentally friendly material and biomedical material. In the work reported here, multi‐block copolymers containing PHBV and poly(ethylene glycol) (PHBV‐b‐PEG) were synthesized with telechelic hydroxylated PHBV as a hard and hydrophobic segment, PEG as a soft and hydrophilic segment and 1,6‐hexamethylene diisocyanate as a coupling reagent to solve the problems mentioned above. PHBV and PEG blocks in PHBV‐b‐PEG formed separate crystalline phases with lower crystallinity levels and lower melting temperatures than those of phases formed in the precursors. The crystallite dimensions of the two blocks in PHBV‐b‐PEG were smaller than those of the corresponding precursors. Compared to values for the original PHBV, the maximum decomposition temperature of the PHBV block in PHBV‐b‐PEG was 16.0 °C higher and the water contact angle was 9° lower. In addition, the elongation at break was 2.8% for a pure PHBV fiber but 20.9% for a PHBV/PHBV‐b‐PEG fiber with a PHBV‐b‐PEG content of 30%. PHBV‐b‐PEGs can overcome some of the disadvantages of pure PHBV; it is possible that PHBV might be a good candidate for the formulation of environmentally friendly materials and biomedical materials. Copyright © 2010 Society of Chemical Industry     

The synthesis of poly(3‐hydroxybutyrate)‐g‐poly(methylmethacrylate) brush type graft copolymers by atom transfer radical polymerization method

Brush type of poly (3‐hydroxy butyrate), PHB, copolymer synthesis has been reported. Natural PHB was chlorinated by passing chlorine gas through PHB solution in CHCl₃/CCl₄ mixture (75/25 v/v) to prepare chlorinated PHB, PHB‐Cl, with the chlorine contents varying between 2.18 and 39.8 wt %. Toluene solution of PHB‐Cl was used in the atom transfer radical polymerization (ATRP) of methyl methacrylate, MMA, in the presence of cuprous bromide (CuBr)/2,2′‐bipyridine complex as catalyst, at 90°C. This “grafting from” technique led to obtain poly (3‐hydroxybutyrate)‐g‐poly(methylmethacrylate) (PHB‐g‐PMMA) brush type graft copolymers (cylindrical brush). The polymer brushes were fractionated by fractional precipitation methods and the γ values calculated from the ratio of the volume of nonsolvent to volume of solvent of brushes were ranged between 2.8 and 9.5 depending on the molecular weight, grafting density, and side chain length of the brushes, while the γ values of PHB, PHB‐Cl, and homo‐PMMA were 2.7–3.8, 0.3–2.4, and 3.0–3.9, respectively. The fractionated brushes were characterized by gel permeation chromatography, ¹H‐NMR spectrometry, thermogravimetric analysis (TGA), and differential scanning calorimetry techniques. PHB‐g‐PMMA brush type graft copolymers showed narrower molecular weight distribution (mostly in range between 1.3 and 2.2) than the PHB‐Cl macroinitiator (1.6–3.5). PHB contents in the brushes were calculated from their TGA thermograms and found to be in range between 22 and 42 mol %. The morphologies of PHB‐g‐PMMA brushes were also studied by scanning electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Preparation of cellulose acetate butyrate and poly(ethylene glycol) copolymer to blend with poly(3‐hydroxybutyrate)

A two‐step procedure was used to synthesize the cellulose acetate butyrate and poly(ethylene glycol) graft copolymer (CAB‐g‐PEG). By choosing the appropriate composition, the crosslinked graft copolymer or not could be obtained. Then, the CAB‐g‐PEG copolymer was blended with poly(3‐hydroxybutyrate) (PHB), to further improve the mechanical properties of PHB. The results indicated that PHB and CAB‐g‐PEG that were not crosslinked were miscible over the entire composition range. As the CAB‐g‐PEG copolymer increased in the PHB/CAB‐g‐PEG blends, the melting temperature of the blends decreased, the crystallization of PHB became more difficult, and the crystallinity of the blend and PHB phase all decreased. The tensile properties and impact strength of the PHB/CAB‐g‐PEG blends were superior to the PHB/CAB blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1471–1478, 2006     

Effect of lignin particles as a nucleating agent on crystallization of poly(3‐hydroxybutyrate)

The effect of lignin fine powder, as a new kind of nucleating agent, on the crystallization process of poly(3‐hydroxybutyrate) (PHB) was studied. The kinetics of both isothermal and nonisothermal crystallization processes from the melt for both pure PHB and PHB/lignin blend was studied by means of differential scanning calorimetry. Lignin shortened the crystallization half‐time t_1/2 for isothermal crystallization. The activation energy ΔE for PHB/lignin and pure PHB in the isothermal crystallization process was ?237.40 and ?131.22 kJ/mol, respectively, clearly indicating that the crystallization of the PHB/lignin blend was more favorable than that of pure PHB from a thermodynamic perspective. At the same time, according to polarized optical microscopy, the rate of spherulitic growth from the melt increased with the addition of lignin, which is ascribed to the reduction of surface fold energy σ_e, that is, σ_e is 59.2 × 10^?3 and 41.6 × 10^?3 J m^?2 for pure PHB and PHB/lignin, respectively. Polarized optical microscopy also showed that the spherulites found in PHB with lignin were smaller in size and greater in number than those found in pure PHB. The wide‐angle X‐ray diffraction indicated that an addition of lignin caused no change in the crystal structure and degree of crystallinity. These results indicated that lignin is a good nucleating agent for the crystallization of PHB. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2466–2474, 2004     

Thermal degradation of poly(3‐hydroxybutyrate) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) as studied by TG,TG–FTIR,and Py–GC/MS

The thermal degradation kinetics of poly(3‐hydroxybutyrate) (PHB) and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) [poly(HB–HV)] under nitrogen was studied by thermogravimetry (TG). The results show that the thermal degradation temperatures (T_o, T_p, and T_f) increased with an increasing heating rate (B). Poly(HB–HV) was thermally more stable than PHB because its thermal degradation temperatures, T_o(0), T_p(0), and T_f(0)—determined by extrapolation to B = 0°C/min—increased by 13°C–15°C over those of PHB. The thermal degradation mechanism of PHB and poly(HB–HV) under nitrogen were investigated with TG–FTIR and Py–GC/MS. The results show that the degradation products of PHB are mainly propene, 2‐butenoic acid, propenyl‐2‐butenoate and butyric‐2‐butenoate; whereas, those of poly(HB–HV) are mainly propene, 2‐butenoic acid, 2‐pentenoic acid, propenyl‐2‐butenoate, propenyl‐2‐pentenoate, butyric‐2‐butenoate, pentanoic‐2‐pentenoate, and CO₂. The degradation is probably initiated from the chain scission of the ester linkage. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1530–1536, 2003     

Atactic poly(methyl methacrylate) blended with poly(3‐D(−)hydroxybutyrate): Miscibility and mechanical properties

Atactic poly(methylmethacrylate), aPMMA, was blended with poly(3‐D(−)hydroxybutyrate), PHB, up to a maximum composition of 25% of polyester, at 190°C in a Brabender‐like apparatus. The resulting blends quenched from the melt to room temperature were completely amorphous, and exhibited a single glass transition using DSC and DMTA, indicating miscibility of the components for this time–temperature history. Tensile experiments showed that at room temperature the 10/90 and 20/80 PHB/aPMMA blends exhibited higher values of strain at break, and slight decreases of the modulus and stress at break compared to neat aPMMA. The tensile energy at break was almost twice that of neat aPMMA. Tensile tests were also performed at 80°C, at which point the 25/75 and 20/80 PHB/aPMMA blends are above T_g, while the 10/90 and neat aPMMA are below T_g. The stress–strain curves obtained were functions of the physical state of the amorphous phase, and also depended on the difference between the test temperatures and T_g. In particular, comparing the neat aPMMA and the blends, decreases of the modulus and stress at break and a respectable increase in the strain at break were observed in the latter. Finally, the results were commented considering the thermal degradation of PHB in the melt during the blend preparation. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 746–753, 2000