Formation of double-surface-silvered polyimide films via a direct ion-exchange self-metallization technique: The case of BPADA/ODA and [Ag(NH3)2]+

Double-surface-silvered polyimide (PI) films have been successfully fabricated via a direct ion-exchange self-metallization method using silver ammonia complex cation ([Ag(NH₃)₂]⁺) as silver resource and bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride/4,4′-oxydianiline (BPADA/ODA)-based poly(amic acid) (PAA) as the PI precursor. The alkaline characteristic of the silver precursor dramatically improves the efficiency of the ion exchange and film metallization process. By using an aqueous [Ag(NH₃)₂]⁺ solution with a concentration of only 0.01M and an ion-exchange time of only 5 min, metallized films with desirable performance could be easily obtained by simply heating the silver(I)-doped PAA films to 300°C. The strong hydrolysis effect of the basic [Ag(NH₃)₂]⁺ cations on the flexible and acidic BPADA/ODA PAA chains was observed during the ion exchange process by the quantitative evaluation of the mass loss of PAA matrix. Nevertheless, under the present experimental conditions, the final metallized film essentially retained the basic structural, thermal, and mechanical properties of the pristine PI, which make it a truly applicable material. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Metal ion additive–polyimide interactions employing thermogravimetry

Solutions of poly(amic acid), a polyimide precursor prepared from 3,3′,4,4′-benzophenone tetracarboxylic acid dianhydride and 4,4′-oxydianiline, containing metal ions such as Pd, Pt, and Sn in a variety of chemical states were prepared. The polymer–metal ion solutions and each component thereof were analyzed by thermogravimetry. Summation of the calculated contribution of each component of the polymer solution mass loss curve yields a calculated TG curve. Subtraction of the calculated curve from the actual curve for the polyamic acid–metal ion solution results in a difference TG curve. From the difference TG curve information about polymer/additive interactions can be obtained.     

Photosensitive poly(amic acid)/organoclay nanocomposites

A project was carried out aimed at reducing the coefficient of thermal expansion (CTE) of photosensitive polyimide formulations (photoresists) through the incorporation of small amounts of an organoclay. The organoclay was formed by a cation exchange reaction between a NA⁺-montmorillonite clay and an ammonium salt of dodecylamine. Two polyimide precursors, a poly(amic ester) (PAE) and a poly(amic acid) (PAA), were used in this study. The PAE was prepared by direct polymerization of 2,2′-bis-(3-amino-4-hydroxyphenyl)hexafluoropropane and bis(n-butyl)ester of pyromellitic acid in the presence of phenylphosphonic dichloride as an activator. The polymer had an inherent viscosity of 0.23 dL/g. The PAA copolymer was prepared by polymerization of pyromellitic dianhydride, oxydiphthalic anhydride and oxydianiline. The polymer had an inherent viscosity of 1.00 dL/g. Two photosensitive resin/clay formulations were prepared from these two PI precursors using 2,3,4-tris(1-oxo-2-diazonaphthoquinone-5-sulfonyloxy)-benzophenone as the photosensitizer and 3 wt% organoclay. The films obtained from the PAA formulation were transparent and tough, while the films prepared from the PAE formulation were opaque and brittle. Both X-ray diffraction and transmission electron microscope analyses showed that, although the organoclay was not dispersed well in the PAE matrix, it was dispersed in the PAA matrix on a nanometer scale. The clay particles remained well dispersed after the PAA film was thermally imidized. The CTE of the polyimide film obtained was 23% lower than that of a similar film that did not contain the organoclay. The temperature at which the polyimide underwent a 5% weight loss when subjected to TGA in nitrogen was also increased by 13%. The photosensitive PAA/clay nanocomposite showed a sensitivity of 301 mJ/cm² and a contrast of 1.66 when a 0.2 wt% tetramethylammonium hydroxide developer was used. A line/space pattern with a resolution of 10 μm was obtained from this formulation.     

Elaboration of ion‐exchange membranes with semi‐interpenetrating polymer networks containing poly(vinyl alcohol) as polymer matrix

Ion‐exchange membranes were prepared with semi‐interpenetrating networks (s‐IPNs) by mixing a film‐forming polymer, poly(vinyl alcohol) (PVA), for the crosslinked matrix and a polyelectrolyte for the specific ion‐exchange property. Poly(sodium styrenesulfonate) (PSSNa), poly(styrenesulfonic acid) (PSSH), and poly(acrylic acid) (PAA) were used as anionic polyelectrolytes. Polyethyleneimine (PEI), poly(1,1‐dimethyl‐3,5‐dimethylenepiperidinium chloride) (PDDPCl), and poly(diallyldimethylammonium chloride) (PDDMACl) were used as cationic polyelectrolytes. Membranes with PVA 60% and polyelectrolyte 40% showed the best compromise among mechanical, homogeneous, and ion‐exchange properties. Gaseous dibromoethane was used as a crosslinking agent to form the PVA network and for efficient entrapment of the polyelectrolyte in the membrane. The crosslinking time (tc) was optimized for each type of membrane and its influence was studied by thermogravimetric analysis of the sample and scanning electron microscopy observations. The best results (large ion‐exchange capacity and small swelling ratio) were obtained for PVA/PAA and PVA/PSSNa/PSSH membranes. Among anion‐exchange membranes, PVA/PEI gave the best permselectivity (low co‐ion leakage) and the highest ion‐exchange capacity. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1572–1580, 2002; DOI 10.1002/app.10420     

Formation of metal-polymer hybrid nanostructures during radiation-induced reduction of metal ions in poly(acrylic acid)-poly(ethylenimine) complexes

The formation of nanoparticles during the radiation-induced chemical reduction of silver ions, copper ions, and nickel ions in films based on poly(acrylic acid)-poly(ethylenimine) complexes are studied via electron microscopy. This approach allows preparation of composites containing nanoparticles that are randomly distributed in the polymer matrix and materials with a regular spatial distribution of nanoparticles across the film thickness and in subsurface layers. The structure of metal-polymer hybrid materials is dependent on the irradiation conditions, the type of reduced metal ions, and their initial content in polymer matrices. The ratio between the rate of nucleation and the rate of growth of nanoparticles in the matrices of interpolyelectrolyte complexes depends on the intensity of the absorbed dose and on the mechanisms of reduction of metal ions and formation of clusters. The IR spectroscopic studies reveal the effect of nanoparticles on the chemical structure of the polymer matrix.     

High-performance polymer films. III. Preparation and characterization

A series of polyimide and copolyimide films were prepared by film casting, drying, and thermal imidization from the respective precursor poly(amic acid) (PAA) and copoly(amic acid) solutions derived from two dianhydrides, pyromellitic dianhydride (PMDA) and 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA), and two diamines, 4,4′-oxydianiline (ODA) and a proprietary aromatic diamine (PD) as monomers. Depending on the solution's inherent viscosity value (molecular weight) and the nature of the polymer chains (derived from rigid or flexible monomers), precursor poly(amic acid) and copoly(amic acid) solution concentrations of 8–12% (w/w) were found to be suitable for the preparation of good quality polyimide/copolyimide films. The recovery of film toughness and creasability from the brittleness at the intermediate temperature of the cure cycle depended not only on the molecular weight of the precursor poly(amic acids)/copoly(amic acids) but also on their chain flexibility. The poly(amic acid) derived from both rigid dianhydride and diamine practically gave rise to a brittle film of polyimide even after curing to 360°C. The resulting polyimide and copolyimide films were compared with Du Pont's Kapton H film. The density of the films was in the range 1.39–1.42 g/cm³. The thickness of most of the films was in the range 20–30 μm. The HPF 3 film, based on PMDA–PD, appeared to be highly colored (reddish brown), and the HPF 2 film, based on BTDA–ODA, had the lightest yellow coloring among the films in this investigation, including Kapton H film. HPF 2, HPF 6, and HPF 8 films were more amorphous than the other films. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 976–988, 2001     

Preparation of carbon fiber web from electrostatic spinning of PMDA-ODA poly(amic acid) solution

Pyromellitic dianhydride (PMDA) and 4,4′-oxydianiline (ODA) were copolymerized in a tetrahydrofuran (THF)/methanol (MeOH) mixed solvent to form a 12 wt.% poly(amic acid) (PAA) solution. It was electrostatically spun at 13-15 kV to form a PAA web of fine fibers with diameters less than 2-3 μm. The PAA web was heated to 150-250 °C to induce cyclization, transforming the PAA web into polyimide (PI) web. Then, the PI web was heat-treated at 700, 800, 900, 1000 and 2200 °C. The carbonization yield decreased monotonically from 64% at 700 °C to 53% at 1000 °C. The electrical conductivity of carbonized PI webs also increased with increasing heat treatment temperature, exhibiting 2.5 and 5.3 S/cm at 1000 and 2200 °C, respectively. The tensile strength and modulus of the carbonized web were 5.0 and 73.9 MPa, respectively.     

Enhanced mechanical and thermal properties of polyimide/organically modified montmorillonite hybrid film based on stable poly(amic acid) ammonium salt

In this study, polyimide/organically modified montmorillonite (PI/OMMT) hybrid film was prepared by in situ polymerization from the stable poly(amic acid) ammonium salt/OMMT (PAAS/OMMT) precursor hybrid. PAAS was obtained by incorporating calculated triethylamine into terpolymer poly(amic acid) (PAA), which was synthesized by pyromellitic dianhydride (PMDA), 4,4′‐oxydianiline and p‐phenylenediamine in dimethylacetamide (DMAc). OMMT as a type of layered clays was prepared through surface treatment of montmorillonite (MMT) with 1‐hexadecylamine. Mechanical property measurements of PI/OMMT hybrid film indicated that the addition of 5 wt% of OMMT increased the Young's modulus of PI film up to 11.24 GPa, which is 58% higher than the pristine PI film from PAAS. Besides, the tensile strength increased to 168.36 MPa, which was higher than that of PI film derived from PAA (164.3 MPa) and PI film derived from PAAS (145.2 MPa). Moreover, the thermal stabilities of PI/OMMT hybrid film with appropriate OMMT content were also better than those of original PI films. POLYM. COMPOS., 34:2076–2081, 2013. © 2013 Society of Plastics Engineers     

PH-induced structure change of poly(vinyl alcohol) hydrogel crosslinked with poly(acrylic acid)

The structure of the hydrogel of poly(vinyl alcohol) (PVA) and poly(acrylic acid) (PAA) was investigated by small angle X-ray scattering (SAXS) of synchrotron radiation. A physically crosslinked blend gel, which was prepared by repetitive freezing and thawing of an aqueous solution of PVA and PAA, could be chemically crosslinked by esterfication of PVA with PAA even in the hydrogel state. The chemical crosslinking induced the destruction of physical crosslinks into a folded structure, indicating that the chemical crosslinking proceeds at the sites around the physical crosslinks that contain PVA and PAA in much higher concentration than other portion of the gel. The pH-induced structure changes of the PVA hydrogels, chemically crosslinked with poly(acrylic acid) (PAA) were investigated by SAXS on the samples of various chemical crosslinking time. The gels were shrunk at pH4, and swollen at pH8. The results of SAXS showed, that the Porod slope changed with chemical crosslinking time from -3.5 to ?2.9 at pH4, and from ?2.9 to ?2.4 at pH8. The results suggest that a folded structure as a structural domain, which is characterized by fractally rough interface, tends to change into the structure that corresponds to percolation cluster, particularly at pH8. The gels immersed in pH8 showed a remarkable structure change accompanying swelling. The results revealed that a conformational change of PAA chains, induced by the pH change, can be explained by the presence of a structural domain in the gel network, where both PVA chains and PAA chains get entangled and partially form a interpenetrating polymer network(IPN).     

Synthesis,miscibility, and properties of rodlike/flexible polymer composites via in-situ rod chain formation

Summary Flexible, soluble poly(amic diethyl ester) precursors of rodlike poly(p-phenylene biphenyltetracarboximide) (BPDA-PDA) and poly(4,4-oxydiphenylene biphenyltetracarboximide) (BPDA-ODA), which are more stable than the respective poly(amic acid)s and are not in the equiliration with the constituent anhydride and amine monomers so that chemical exchange reactions are prevented in their solution blending, were synthesized. Homogeneous precursor/precursor solutions with various compositions were obtained in N-methyl-2-pyrrolidinone with appreciably high solid contents. The dried precursor blend films and resultive polyimide composite films thermally imidized were optically transparent, regardless of compositions and film process conditions. The composites showed single T_g behavior. Conclusively, rodlike BPDA-PDA/flexible BPDA-ODA molecular composites were achieved from the blend of the respective flexible poly(amic diethyl ester) precursors through conventional drying and imidization process. In addition, film properties of composites were characterized.     

Synthesis and characterization of a bifunctional ion exchange resin with polystyrene-immobilized diphosphonic acid ligands

A new ion exchange resin for the selective complexation of metal ions has been synthesized by functionalizing vinylbenzyl chloride-styrene-divinylbenzene copolymer beads with the sodium salt of tetra(isopropyl) methylene diphosphonate. The effects of bifunctionality, matrix rigidity, degree of functionalization, and macroporosity on final resin properties have been quantified. A sulfonic acid-diphosphonic acid bifunctional resin is highly selective with rapid complexation kinetics. A macroporous polymer matrix crosslinked with 10% divinylbenzene provides optimum results; for example, 99.7% Eu(III) is complexed from a 1M nitric acid solution with a 30-min contact time. The importance of physical crosslinking as well as chemical crosslinking in limiting access of substrates into polymer-supported reagents is discussed. © 1996 John Wiley & Sons, Inc.     

Synthesis and characterization of poly(acrylate amic acid) and its application as negative‐tone photosensitive polyimides

The dianhydride monomer 3,3′,4,4′‐benzophenone tetracarboxylic acid dianhydride and two diamine monomers, 4,4′‐diamino‐3,3′‐biphenyldiol (HAB) and 2,4‐diaminophenol dihydrochloride (DAP), were used to synthesize a series of poly(hydroxyl amic acid). Further functionalization by grafting acrylate groups yields the corresponding poly(acrylate amic acid) that underwent a crosslinking reaction on exposure to UV‐light and was used as a negative‐tone photosensitive polyimide (PSPI). The analysis of chemical composition and molecular weight of these poly(amic acid)s determined by nuclear magnetic resonance (NMR) spectroscopy, Fourier transform infrared spectroscopy, and gel permeation chromatography revealed that the molecular weight of the poly(hydroxyl amic acid) increased with the molar content of HAB in the feedstock, because HAB exhibited higher polymerization reactivity than DAP. Moreover, the degree of grafting acrylate groups onto poly(hydroxyl amic acid) was determined by ¹H‐NMR spectroscopy. The photoresist was formulated by adding 2‐benzyl‐2‐N,N‐dimethylamino‐1‐(4‐morpholinophenyl) butanone (IRG369) and isopropylthioxanthone as a photoinitiator, tetra(ethylene glycol) diacrylate as a crosslinker, and tribromomethyl phenyl sulfone as a photosensitizer. The PSPI precursor exhibited a photosensitivity of 200 mJ/cm² and a contrast of 1.78. A pattern with a resolution of 10 μm was observed in an optical micrograph after thermal imidization at 300°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

An ellipsometric study of polymer film curing: 2,6-Bis(3-aminophenoxy) benzonitrile/4,4′oxidiphthalic anhydride poly(amic acid)

The curing of 2,6-bis(3-aminophenoxy)benzonitrile/4,4′oxidiphthalic anhydride ((β-CN) APB/ODPA) has been investigated using spectroscopic ellipsometry on films with various degrees of imidization. Results indicate that much of the film imidization is accomplished at 200 °C and above. Three absorption peaks have been observed (4.1, 5, and 6 eV) which correspond to intra- and inter-molecular optical transitions. A comparison of the film optical constants for the pristine poly(amic acid) and the fully cured polyimide shows film densification upon imidization. A curing timeline has been obtained using in situ real-time spectroscopic ellipsometry, and ellipsometry is shown to serve as a general technique for studying organic film curing.     

Multiblock sulfonated-fluorinated poly(arylene ether)s for a proton exchange membrane fuel cell

New proton exchange membranes were prepared and evaluated as polymer electrolytes for a proton exchange membrane fuel cell (PEMFC). Sulfonated-fluorinated poly(arylene ether) multiblocks (MBs) were synthesized by nucleophilic aromatic substitution of highly activated fluorine terminated telechelics made from decafluorobiphenyl with 4,4′-(hexafluoroisopropylidene)diphenol and hydroxyl-terminated telechelics made from 4,4′-biphenol and 3,3′-disulfonated-4,4′-dichlorodiphenylsulfone. Membranes with various sulfonation levels were successfully cast from N-methyl-2-pyrrolidinone. An increase sulfonated block size in the copolymer resulted in enhanced membrane ion exchange capacity and proton conductivity. The morphological structure of MB copolymers was investigated by tapping mode atomic force microscopy (TM-AFM) and compared with those of Nafion^® and sulfonated poly(arylene ether) random copolymers. AFM images of MBs revealed a very well defined phase separation, which may explain their higher proton conductivities compared to the random copolymers. The results are of particular interest for hydrogen/air fuel cells where conductivity at high temperature and low relative humidity is a critical issue.     

Reflective and electrically conductive surface silvered polyimide films and coatings prepared via unusual single-stage self-metallization techniques

Highly reflective and/or surface conductive flexible polyimide films can be prepared by the incorporation of positive valent silver compounds into solutions of poly(amic acid)s formed from a variety of dianhydrides and diamines. Thermal curing of selected silver(I)-containing poly(amic acid)s leads to cycloimidization of the polyimide precursor with concomitant silver(I) reduction and surface aggregation of the metal yielding a reflective and/or conductive silver surface similar to that of the native metal. However, not all silver(I) precursors are effective surface metallization agents and not all poly(amic acid)s metallize with equal facility. Ligand/anion and polyimide structural effects on film metallization efficacy and on physical properties on metallized films are reviewed.     

Perfluorinated sulfonic acid ionomer/poly(N-vinylpyrrolidone) nanofiber membranes: Electrospinning fabrication, water stability, and metal ion removal applications

Perfluorinated sulfonic acid ionomer/poly(N-vinylpyrrolidone) (PFSA/PVP) fibrous membranes with varying compositions were prepared by electrospinning. The morphology, physicochemical structure and water stability of these membranes were investigated by SEM, XRD, and FTIR. The crosslinking agent 4,4′-diazostilbene-2,2′-disulfonic acid disodium salt (DAS) was added to the spinning solutions, and its effect on electrospinning behavior and PFSA/PVP membrane morphology was investigated. Thermal annealing of the DAS-containing PFSA/PVP fibrous membranes resulted in improved water stability due to PVP crosslinking. The adsorption properties of the nanofiber membranes were measured by the ability to remove Cu²⁺ and Ca²⁺ ions from water. Nanofiber membranes with higher surface area provide more exposed functional groups and thus better ion removal capability. These functional PFSA/PVP nanofiber membranes show applicability in water treatment and may find potential applications in sensors and drug delivery or as components of the catalytic layer of proton-exchange membrane fuel cells.     

Preparation of modified poly(vinyl chloride) containing N,N-di(β-hydroxyethyl)dithiocarbamate and its reaction with metal ions

Reaction of N,N-di(β-hydroxyethyl)dithiocarbamate ion with poly(vinyl chloride) (PVC) was undertaken, and the reaction with metal ions of the polymer obtained was investigated. The effect of γ-irradiation on the reaction with metal ion was also studied. The modified PVC (PHDC) obtained from the reaction with N,N-di(β-hydroxyethyl)dithiocarbamate ion is pale yellow even after reaction at 100°C for 5 hr in dimethylformamide (DMF); it is soluble in dipolar solvents and its chlorine content is decreased considerably. This polymer reacted well with acetate salts of copper(II), nickel(II), zinc(II), and silver(I) heterogeneously in aqueous solution because of the introduction of hydrophilic groups (two hydroxy groups). The reactivity of the metal ions toward the polymer was of the order Ag(I) ? Cu(II) > Ni(II) > Zn(II). From the result of the reaction of γ-irradiated polymer with cupric ion, the polymer was judged to have fairly good antiradiation property.     

A chemically amplified positive-working photosensitive polyimide based on a blend of poly(amic acid ethoxymethyl ester) and poly(amic acid)

We prepared a novel chemically amplified photosensitive polyimide based on a blend of poly(amic acid ethoxymethyl ester) (PAAE) and poly(amic acid); this blend produces polyimide (PI) films with improved mechanical properties after imidization with photoacid generator (PAG). PAAE and poly(amic acid) were end-capped with 5-norbornene-2,3-dicarboxylic dianhydride and 2,3-dimethyl maleic anhydride, respectively, to lower their molecular weights without compromising the properties of the resulting PI films. As a result of the blending of these PI precursors, the mechanical properties of the PI films were found to be less affected by the strong acid generated from the PAG than PI films fabricated by imidization of PAAE alone. The relatively high solubility of the blended PI precursor film in basic aqueous solutions was found to be effectively controlled by the use of a high-temperature post-exposure bake process to partially imidize the end-capped PAA. It was found that a 10-μm-thick film of the PSPI precursor system containing 13 wt% PAGs exhibits a sensitivity (D⁰) of 700 mJ/cm² when developed with 2.38 wt% aqueous tetramethyl ammonium hydroxide solution at room temperature. A fine positive pattern was fabricated in a 12 μm thick film with 1000 mJ/cm² of i-line exposure. The resultant PI film was also found to exhibit excellent mechanical and thermal properties, which are critical to its practical use as a stress buffer layer in semiconductor packaging.     

Thermal imidization of poly(amic acid) on Si(100) surface modified by plasma polymerization of glycidyl methacrylate

The plasma polymerization of glycidyl methacrylate (GMA) on pristine and Ar plasma-pretreated Si(100) surfaces was carried out. The epoxide functional groups of the plasma-polymerized GMA (pp-GMA) could be preserved, to a large extent, through the control of the glow discharge parameters, such as the radio-frequency (RF) power, carrier gas flow rate, system pressure, and monomer temperature. The pp-GMA film was used as an adhesion promotion layer for the Si substrate. The polyimide (PI)/pp-GMA-Si laminates, formed by thermal imidization of the poly(amic acid) (PAA) precursor poly(pyromellitic dianhydride-co-4,4′-oxydianiline) (PMDA-ODA) on the pp-GMA-deposited Si surface (the pp-GMA-Si surface), exhibited a 180°-peel adhesion strength as high as 9.0 N/cm. This value was much higher than the negligible adhesion strength for the PI/Si laminates obtained from thermal imidization of the PAA precursor on both the pristine and the argon plasma-pretreated Si(100) surfaces. The high adhesion strength of the PI/pp-GMA-Si laminates was attributed to the synergistic effect of coupling the curing of epoxide functional groups in the pp-GMA layer with the imidization process of the PAA, and the fact that the plasma-deposited GMA chains were covalently tethered onto the Si(100) surface. The chemical composition and structure of the deposited films were characterized, respectively, by X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy, while the surface morphology of the deposited films was characterized by atomic force microscopy (AFM).     

Selective retention properties to silver(I) and mercury(II) ions of poly(4‐vinylpyridine) methyl iodide studied by the liquid‐phase polymer‐based retention technique

The retention of various metal ions by water‐soluble poly(4‐vinylpyridine) methyl iodide in conjunction with ultrafiltration membrane was investigated. The method is based on the retention of inorganic ions by this polymer in a membrane filtration cell and subsequent separation of low‐molecular weight species from the polymer metal ion complex formed. It is shown that the polychelatogen can bind silver(I) and mercury(II) ions in aqueous solution at pH 1. At higher pH, the water‐soluble polymer can be applied to the separation and preconcentration of silver metal ions. Therefore, this polychelatogen is highly selective to Hg(II) at pH 1 with respect to metal ions such as Cd(II) and Zn(II). © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2578–2582, 2001