Deformation Behaviour of Iron‐Rich Iron‐Aluminium Alloys with Ternary Transition Metal Additions

The hardness and yield stress at room temperature and the brittle‐to‐ductile transition temperature of Fe‐Al alloys with 16 at.% Al, which is in the range of the so‐called K‐state with possible short‐range ordering reactions, and ternary additions of 0.5 and 4 at.% of the transition metals Cr, Mo, Mn, V, Ti and Ni were studied with respect to possible hardening effects of the ternary additions. The addition of Cr, Mo and Mn to the Fe‐Al alloys produce solid‐solution hardening which corresponds to the hardening effect of Al. Only Ti, V and Ni produce extra hardening effects which cannot be related to solid‐solution hardening. This extra hardening is attributed to possible fine NiAl precipitates in the Fe‐Al‐Ni case and to possible enhanced short‐range ordering and/or fine carbide precipitates in the cases of Fe‐Al‐V and Fe‐Al‐Ti.     

Microstructure and Deformation Behaviour of Iron‐Rich Iron‐Aluminium Alloys with Ternary Carbon and Silicon Additions

The microstructure, hardness, yield stress, fracture strain, and brittle‐to‐ductile transition temperature of Fe‐Al alloys with Al contents of 12‐18 at.% Al, which are in the range of the so‐called K‐state with possible short‐range ordering reactions, and with ternary additions of carbon and silicon were studied with respect to the effects of possible impurities on the hardening of Fe‐Al alloys. It was found that perovskite‐type Fe₃AlC carbide particles precipitate even in alloys with low C and Si contents; they are controlled by prior heat treatments and strongly affect the deformation behaviour.     

Phase Transition and Texture Evolution in the Ni-Mn-Ga Ferromagnetic Shape-Memory Alloys Studied by a Neutron Diffraction Technique

The phase transition and influence of the applied stress on the texture evolution in the as-cast Ni-Mn-Ga ferromagnetic shape-memory alloys were studied by the time-of-flight (TOF) neutron diffraction technique. The neutron diffraction experiments were performed on the General Purpose Powder Diffractometer (Argonne National Laboratory). Inverse pole figures were determined from the neutron data for characterizing the orientation distributions and variant selections of polycrystalline Ni-Mn-Ga alloys subjected to different uniaxial compression deformations. Texture analyses reveal that the initial texture for the parent phase in the as-cast specimen was composed of , , , and , which was weakened after the compression deformation. Moreover, a strong preferred selection of martensitic-twin variants (and ) was observed in the transformed martensite after a compression stress applied on the parent phase along the cyclindrical axis of the specimens. The preferred selection of variants can be well explained by considering the grain/variant-orientation-dependent Bain-distortion energy. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

Effect of Ternary Additions on the Stability of Ordered Phases in Ni-Mo Alloys—Transmission Electron Microscopy Results and First Principles Calculations

The ordering behavior of a Ni-Mo alloy in the presence of ternary additives X (X = Al, Cr, Mn, V) has been studied using transmission electron microscopy (TEM) as well as first-principles calculations using the tight-binding–linear muffin tin orbital (TB-LMTO) method. The sequence of ordering transformations in binary Ni-Mo alloys has been shown earlier to be controlled by a competition between several fcc-based superlattices, viz. Ni₂Mo (Pt₂Mo type), Ni₃Mo (D0₂₂), Ni₄Mo (D1_a), and the so-called short-range ordered (SRO) structure characterized by the presence of {1½0} reflections. These ternary additives have been observed to stabilize the Ni₃Mo (D0₂₂) phase compared to the Ni₂Mo + Ni₄Mo phase mixture, leading to a sequence of transformation different from that obtained in binary alloys. The calculated energies of formation were observed to conform to the experimentally observed stability hierarchy in these binary intermetallics and their ternary analogues. The third element stabilizes the D0₂₂ structure by contributing to the covalent component of bonding in these compounds.     

Investigation of Mechanical Properties of High-Density Iron-Based Alloys with Nanosized Additions

Metallurgist - Detailed analysis is provided for results of studying mechanical properties of alloys based on iron and nanodispersed particles of nickel oxide, copper oxide, and silicon nitride...     

Solidification of Aluminum-Copper B206 Alloys with Iron and Silicon Additions

Solidification of B206 aluminum alloys with additions of iron and silicon was studied to investigate their combined effect on the formation and precipitation of intermetallics, particularly Fe-rich phases. Iron is precipitated mainly by either β(CuFe) or α(MnFe) phases, or both depending of the iron and silicon content, as well as the cooling rate. It was found that in alloys having up to 0.3 wt pct Fe, the precipitation of β(CuFe) phase can be largely suppressed if the ratio Si/Fe is close to 1 and the cooling rate is moderately high. The low mobility of the large facets of the β(CuFe) platelets is likely the cause limiting the amount of this phase, especially when the iron atoms have the possibility to be captured by another phase, in this case, the α(MnFe) phase.     

Residual Stress Measurement of Laser-Engineered Net Shaping AISI 410 Thin Plates Using Neutron Diffraction

In an attempt to relate the laser-engineered net shaping (LENS) process parameters, laser power and laser travel speed, to the quality of LENS-produced parts, strain measurements were taken at several predetermined points within seven LENS AISI 410 thin plates using the neutron diffraction method. The residual stresses at these points were then calculated using the measured strain values to ascertain how the internal stress varies as a function of the input parameters and location. It is found that the component of the stress in the vertical direction (i.e., perpendicular to the raster direction of the laser/powder nozzle) is dominant, in agreement with previous reports, and relatively insensitive to variations in process parameters. This was confirmed with numerical simulations performed with a thermomechanical model developed using the commercial program SYSWELD. The simulations also showed a good qualitative agreement with the measured simulated stresses. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

Mapping of Diffusion and Nanohardness Properties of Fcc Co-Al-V Alloys Using Ternary Diffusion Couples

Ternary diffusion behavior in Co-Al-V ternary alloys was investigated at 1373 K and 1473 K (1100 °C and 1200 °C) by the solid-state diffusion-couple technique. The extraction and interpolation of diffusion data allows the diffusion properties of Fcc Co-Al-V alloys to be mapped in the composition arrays of Al and V. A full picture of the diffusion properties was then constructed by interpolating all accessible interdiffusivities and impurity diffusivities of Co-Al binary and Co-Al-V ternary with a Redlich–Kister polynomial, in a graphic manner depicting a rapid increase of Al diffusion with increasing Al and a weak decrease with the V addition alone. Further incorporation of a nanoindentation technique enables the nanohardness property of the Co-Al-V fcc alloys to be screened in the Al and V arrays. The hardenability in the Co-Al-V alloy system has been evidenced; specifically, the alloy arrays containing higher contents of V, being solution-and-quenching processed, exhibit more effective strengthening than those with the addition of Al. The discovery of Co-Al-V alloys with comparable nanohardness but differing alloy compositions could facilitate the strengthening design of next generation Co-based alloys.

     

Refinement of Eutectic Si Phase in Al-5Si Alloys with Yb Additions

A series of Al-5 wt pct Si alloys with Yb additions (up to 6100 ppm) have been investigated using thermal analysis and multiscale microstructure characterization techniques. The addition of Yb was found to cause no modification effect to a fibrous morphology involving Si twinning; however, a refined plate-like eutectic structure was observed. The Al₂Si₂Yb phase was observed with Yb addition level of more than 1000 ppm. Within the eutectic Al and Si phases, the Al₂Si₂Yb phase was also found as a precipitation from the remained liquid. No Yb was detected in the α-Al matrix or plate-like Si particle, even with Yb addition up to 6100 ppm. The absence of Yb inside the eutectic Si particle may partly explain why no significant Si twinning was observed along {111}_Si planes in the eutectic Si particle. In addition, the formation of the thermodynamic stable YbP phases is also proposed to deteriorate the potency of AlP phase in Al alloys. This investigation highlights to distinguish the modification associated with the ever present P in Al alloys. We define modification as a transition from faceted to fibrous morphology, while a reduction of the Si size is termed refinement.     

Fluidity and Hot Cracking Susceptibility of A356 Alloys with Sc Additions

A356 with scandium (Sc) addition provides interesting results beyond costs. For the practical use of Sc, the effects of Sc on castability must be considered. Fluidity and hot cracking are important factors defining the castability of aluminum casting alloys. In the present work, the influence of Sc addition on the castability of A356 hypoeutectic Al–Si alloy was investigated, which was evaluated through fluidity and hot cracking susceptibility. The fluidity of the alloys was studied by measuring the total volume of solidified aluminum in a multi-channel mold. The hot cracking susceptibility of the alloys was evaluated by using a constrained-rod casting mold test. The results of the fluidity and hot cracking susceptibility test were supported by microstructural analysis. The results indicate that 0.2 wt% Sc addition significantly increases the fluidity of A356 alloy, due to the grain refinement and eutectic Si modification by changing the solidification mode. However, the fluidity slightly decreases when the Sc content increases to 0.4 wt% due to the formation of primary Al₂Si₂Sc intermetallic phase. The hot cracking of A356 alloy was completely diminished when Sc was added to the alloy.     

Eutectic Morphology of Al-7Si-0.3Mg Alloys with Scandium Additions

The mechanisms of Al-Si eutectic refinement due to scandium (Sc) additions have been studied in an Al-7Si-0.3Mg foundry alloy. The evolution of eutectic microstructure is studied by thermal analysis and interrupted solidification, and the distribution of Sc is studied by synchrotron micro-XRF mapping. Sc is shown to cause significant refinement of the eutectic silicon. The results show that Sc additions strongly suppress the nucleation of eutectic silicon due to the formation of ScP instead of AlP. Sc additions change the macroscopic eutectic growth mode to the propagation of a defined eutectic front from the mold walls opposite to the heat flux direction similar to past work with Na, Ca, and Y additions. It is found that Sc segregates to the eutectic aluminum and AlSi₂Sc₂ phases and not to eutectic silicon, suggesting that impurity-induced twinning does not operate. The results suggest that Sc refinement is mostly caused by the significantly reduced silicon nucleation frequency and the resulting increase in mean interface growth rate.     

Residual Stress Analysis in Deep Drawn Twinning Induced Plasticity (TWIP) Steels Using Neutron Diffraction Method

In Twinning Induced Plasticity (TWIP) steels, delayed fracture occurs due to residual stresses induced during deep drawing. In order to investigate the relation between residual stresses and delayed fracture, in the present study, residual stresses of deep drawn TWIP steels (22Mn-0.6C and 18Mn-2Al-0.6C steels) were investigated using the finite element method (FEM) and neutron diffraction measurements. In addition, the delayed fracture properties were examined by dipping tests of cup specimens in the boiled water. In the FEM analysis, the hoop direction residual stress was highly tensile at cup edge, and the delayed fracture was initiated by the separation of hoop direction and propagated in an axial direction. According to the neutron diffraction analysis, residual stresses in 18Mn-2Al-0.6C steel were about half the residual stresses in 22Mn-0.6C steel. From the residual strain measurement using electron back-scatter diffraction, formation of deformation twins caused a lot of grain rotation and local strain at the grain boundaries and twin boundaries. These local residual strains induce residual stress at boundaries. Al addition in TWIP steels restrained the formation of deformation twins and dynamic strain aging, resulting in more homogeneous stress and strain distributions in cup specimens. Thus, in Al-added TWIP steels, residual stress of cup specimen considerably decreased, and delayed fracture resistance was remarkably improved by the addition of Al in TWIP steels.     

Influence of Minor Additions on Icosahedral Short-Range Order (ISRO) and Its Consequences on Nucleation and Solidification Growth Kinetics in fcc Alloys

The present contribution reviews the recent progress related to the influence of icosahedral short-range order (ISRO) and icosahedral quasicrystal (iQC) formation on the solidification of fcc alloys through minor solute element additions. From intensive crystallographic analysis of multi-twinned region in as-cast Al-based and Au-based fcc alloys, it has been shown recently that a so-called iQC-mediated nucleation mechanism occurs when a few hundred ppm of Cr and Ir, respectively, are added to the melt (Kurtuldu et al. in Acta Mater 61(19):7098–7108, 2013; Acta Mater 70:240–248, 2014). Similarly, it appears that the growth directions of dendrites in Al–Zn/Cr are also influenced by ISRO in the liquid, thus showing an attachment kinetics effect (Kurtuldu in Influence of trace elements on the nucleation and solidification morphologies of fcc alloys and relationship with icosahedral quasicrystal formation, 2014). Similar observations have been made recently in pink gold alloys with Ir additions, when the solidification speed is increased (Zollinger et al. in Acta Mater, 2018).     

Ti和Ag元素添加对Cu-Cr系合金微观组织及力/电性能影响研究

以Cu-0.5Cr和Cu-0.5Cr-0.1Ti-0.1Ag合金为实验材料,研究同时添加Ti和Ag元素对Cu-Cr系合金微观组织及力/电性能的影响。结果表明,Cu-0.5Cr和Cu-0.5Cr-0.1Ti-0.1Ag两种合金在450 ℃×1 h退火时达到峰时效状态,且Ti和Ag元素的加入显著提高了Cu-Cr系合金的硬度,但导电性能有所降低。同时研究了两种合金的高温抗软化行为,发现软化过程伴随着晶粒回复和再结晶,Ti和Ag元素的添加提高了Cu-Cr系合金的再结晶活化能,延缓了软化过程中合金的再结晶过程,使得Cu-0.5Cr-0.1Ti-0.1Ag合金的抗软化温度比Cu-0.5Cr合金提高约25 °C。     

Prediction of Activities in Fe-Based Ternary Liquid Alloys by Hoch-Arpshofen Model

 Thermodynamic properties for an alloy system play an important role in the materials science and engineering. Therefore, theoretical calculations having the flexibility to deal with complexity are very useful and have scientific meaning. The Hoch-Arpshofen model was deduced from physical principles and is applicable to binary, ternary and larger system using its binary interaction parameters only. Calculations of the activities of Fe-based liquid alloys are calculated using Hoch-Arpshofen model from data on the binary subsystems. Results for the activities for Fe-Au-Ni, Fe-Cr-Ni, Fe-Co-Cr and Fe-Co-Ni systems at required temperature are presented by Hoch-Arpshofen model. The average relative errors of prediction are 78%, 45%, 49% and 27%, respectively. It shows that the calculated results are in good agreement with the experimental data except Fe-Au-Ni system, which exhibits strong interaction between unlike atoms. The model provides a simple, reliable and general method for calculating the activities for Fe-based liquid alloys.