Nanofibre-based bilayer biopolymer films: enhancement of antioxidant activity and potential for food packaging application

This study aimed to enhance the antioxidant property of biopolymer film without the incorporation of external agents. The active bilayer film with improved antioxidant activity has been developed by electrospinning zein, a prolamine of corn as nanofibre (average diameter of 286 nm) on solvent cast chitosan film. Zein nanofibres exhibited a slight increase in antioxidant activity as compared to solvent cast zein film. But, zein nanofibre coating on chitosan films significantly improved its antioxidant activity from 12.41% to 44.17%. The developed bilayer films were evaluated for its ability to prevent browning in minimally processed apple slices and compared with those of chitosan and zein films plasticised with polyethylene glycol. Higher surface to volume ratio and better affinity of zein nanofibres in the bilayer film helped enhance its anti-browning ability. Thus, zein nanofibre-coated chitosan bilayer films can be used as an effective anti-browning packaging material for the packing of minimally processed fruits.     

Natural antimicrobials and antioxidants added to polylactic acid packaging films. Part I: Polymer processing techniques

Currently, reducing packaging plastic waste and food losses are concerning topics in the food packaging industry. As an alternative for these challenges, antimicrobial and antioxidant materials have been developed by incorporating active agents (AAs) into biodegradable polymers to extend the food shelf life. In this context, developing biodegradable active materials based on polylactic acid (PLA) and natural compounds are a great alternative to maintain food safety and non-toxicity of the packaging. AAs, such as essential oils and polyphenols, have been added mainly as antimicrobial and antioxidant natural compounds in PLA packaging. In this review, current techniques used to develop active PLA packaging films were described in order to critically compare their feasibility, advantages, limitations, and relevant processing aspects. The analysis was focused on the processing conditions, such as operation variables and stages, and factors related to the AAs, such as their concentrations, weight losses during processing, and incorporation technique, among others. Recent developments of active PLA-based monolayers and bi- or multilayer films were also considered. In addition, patents on inventions and technologies on active PLA-based films for food packaging were reviewed. This review highlights that the selection of the processing technique and conditions to obtain active PLA depends on the type of the AA regarding its volatility, solubility, and thermosensitivity.     

Development of moisture‐absorbing and antioxidant active packaging film based on poly(vinyl alcohol) incorporated with green tea extract and its effect on the quality of dried eel

Active packaging film with functions of moisture‐absorbing and antioxidant activity was developed based on poly(vinyl alcohol) (PVA) incorporated with green tea extract (GTE). The effects of GTE concentrations of 0, 0.5, 1, 1.5, and 2% on the physical, structural, and antioxidant properties of PVA films were investigated. The PVA film containing 2% GTE had lower moisture absorbing efficiency relatively and better antioxidant activity through DPPH radical‐scavenging ability experiment. A packaging system of GTE‐incorporated PVA films was applied to package dried eel and quality of dried eel was evaluated during storage. The result showed that dried eel packed with GTE‐incorporated PVA films showed lower weight change, peroxide value and TBARS value during storage than that packed without PVA films or with PVA films but no GTE. The PVA film containing 2% GTE showed the best quality protective effectiveness to prevent the dried eel from absorbing moisture and oxidizing of lipid.

Practical applications

Poly(vinyl alcohol) (PVA) is a synthetic polymer that is widely used in packaging applications because of its excellent film forming, biodegradability, good mechanical, and gas barrier properties. The present study evidenced that the PVA films incorporated with GTE showed good quality protective effectiveness to prevent the dried eel packed with these films from absorbing moisture and oxidizing of lipid. This active packaging film could be used as inner layer or intermediate layer in the composite packaging film system to improve the storage quality of moisture‐sensitive and high‐fat food. Based on this concept, the moisture‐absorbing agents and antioxidant can be incorporated into the packaging structures to develop an active multifunctional food packaging material potentially to remove or reduce moisture inside the food packaging system instead of desiccants and preservative added in the food.     

Evaluation of antioxidant and antimicrobial properties of biocompatible low density polyethylene/polyaniline blends

Melt processed blends of linear low density polyethylene (LLDPE) and polyaniline, in nanorod form, synthesized via the “falling pH” method (NR-PANI), with 5%, 10%, 15% and 20% NR-PANI loading, were evaluated for active packaging applications. The oxygen permeability decreased as the amount of NR-PANI in the blends increased. The blends films also exhibited antimicrobial and antioxidant capabilities. The oxidation of fish oil was delayed in the presence of the NR-PANI/LLDPE blends, and there was a negative correlation between oxidation and the NR-PANI content in the films. Moreover, the blends films were biocompatible to mammalian cells, meaning that NR-PANI/LLDPE films can potentially be utilized for a range of active packaging applications.     

Development of new active packaging films coated with natural phenolic compounds to improve the oxidative stability of beef

The aim is to develop active packaging films containing natural antioxidants and to evaluate their capacity to enhance the oxidative stability of beef during refrigeration. The antioxidant activity of a natural extract obtained from a brewery residual waste was evaluated and compared with that of a commercial rosemary extract and two synthetic antioxidants (BHT and propyl gallate). Different concentrations of each antioxidant were also added directly to beef samples, resulting in a reduction in lipid oxidation of up to 70–80% relative to the control. Active antioxidant films coated with PVPP-WS extract reduced lipid oxidation by up to 80%, relative to the control, during cold storage. The use of active packaging films containing natural extracts could improve the oxidative stability of meat products and should therefore be of great interest in the food industry.     

Wettability, surface microstructure and mechanical properties of films based on phosphorus oxychloride-treated zein

BACKGROUND: Zein, the predominant protein in corn, has been extensively studied as an alternative packaging material in edible and biodegradable films. However, films made from 100% zein are brittle under normal conditions. The aim of this investigation was to improve the film‐forming properties of zein by chemical phosphorylation. The surface hydrophobicity, surface microstructure and mechanical properties of films based on untreated and phosphorus oxychloride (POCl₃)‐treated zein were evaluated and compared. The effect of POCl₃ treatment on the rheological properties of zein solutions was also studied. RESULTS: POCl₃ treatment, especially at pH 7 and 9, led to an increase in the apparent viscosity of zein solutions. Atomic force microscopy (AFM) analysis showed that the film based on POCl₃‐treated zein at pH 7 had a stone‐like surface microstructure with a higher roughness (R_q) than the untreated zein film. The AFM data may partially account for the phenomenon that this film exhibited high surface hydrophobicity (H₀). POCl₃ treatment diminished the tensile strength (TS) of zein films from 4.83–6.67 to 1.3–2.29 MPa. However, the elongation at break (EAB) of the films at pH 7 and 9 increased from 3.0–4.5% (control film) to 150.1–122.7% (POCl₃‐treated film), indicating the potential application of zein films in wrapping foods or in non‐food industries such as sugar, fruit or troche that need good extension packing materials. CONCLUSION: The data presented suggest that the properties of zein films could be modulated by chemical phosphorylation treatment with POCl₃ at an appropriate pH value. Copyright © 2011 Society of Chemical Industry     

活性包装薄膜的功能特性表征及对食品保鲜作用的研究进展

本文综述了活性包装薄膜的功能特性表征与对食品保鲜作用的研究进展,归纳总结了薄膜抗菌和抗氧化功能的表征方法,并从这两个方面介绍了薄膜对食品的保鲜作用,旨在为今后的研究提供参考。活性包装薄膜抗菌功能的表征方法主要有抑菌圈法、抑菌率法、微生物生长曲线法和包装食品直接测定法等,抗氧化功能的表征方法主要有自由基清除法、铁离子还原/抗氧化能力法和包装食品直接测定法等。薄膜对食品的保鲜作用主要体现在薄膜对所包装食品中微生物生长的抑制,对脂类、蛋白质氧化进程的减缓以及食品货架期的延长。     

Active antioxidant packaging films: Development and effect on lipid stability of brined sardines

Active antioxidant food packaging films were produced by the incorporation of ascorbic acid, ferulic acid, quercetin, and green tea extract into an ethylene vinyl alcohol copolymer (EVOH) matrix. The characterisation of the thermal and barrier properties of the developed film showed that the addition of these bioactive compounds did not greatly modify their properties. However, the presence of ascorbic and ferulic acids resulted in a significant decrease in water vapour permeability, possibly due to the high affinity for water of these substances. Exposure of the films to various food simulants showed that the release from the films was dependent on the type of food simulant and the antioxidant incorporated: in the aqueous food simulant, materials containing ascorbic acid produced the largest release; in the fatty food simulant, quercetin and green tea extract presented the best performance. The efficiency of the films developed was determined by real packaging applications of brined sardines. The evolution of the peroxide index and the malondialdehyde content showed that, in general, the films improved sardine stability. Films with green tea extract offered the best protection against lipid oxidation.     

Controlled release of thymol from zein based film

Active packaging materials, able to release antimicrobial compounds into foodstuffs, can be used in order to inhibit or slow down bacterial growth during storage. Zein-based mono and multilayer films were loaded with spelt bran and thymol (35% w/w) to obtain edible composite polymeric materials. Various composite systems were developed to control the release of thymol. In particular, the thickness of the layers and the biodegradable fibres amount were varied. Results highlight that thymol release rate decreased with the increase of the film thickness for both mono and multilayer films, without spelt bran addition. Conversely, a significant increase of thymol release rate with the increase of the bran concentration is recorded for both mono and multilayer films.Industrial relevanceIn recent years, food safety is an important area of concern to the food industry. This fact requires packaging to be an integral part of the preservation concept. Consequently additional antimicrobial activity from the packaging material can aid in shelf life extension. The present work is focused on the development of controlled release systems based on zein incorporated with an active compound, thymol and natural fibres. Release rate of thymol from the developed mono and multilayer films, as affected by layers thickness and fibres amount, was evaluated.     

Preservation of strawberry fruit quality via the use of active packaging with encapsulated thyme essential oil in zein nanofiber film

Strawberry is highly perishable with a short shelf life mainly due to physiological deterioration and microbiological decay. Thyme essential oil (TEO), which is a natural antimicrobial and antioxidant agent, encapsulated in zein (Z) nanofiber could be used by electrospinning to examine the ability of the nanofiber for strawberry quality preservation. Test groups were designated as zein nanofiber film, and zein loaded with TEO nanofiber film (Z/TEO). The fruit packed in PET container without film on its lid was used as the control group. Packages of fruits were then stored in a cool room at 4 ± 0.5 °C and 85 ± 5% RH for 15 days. Results indicated that the scanning electron microscopy images of nanofibers had a linear morphology, smooth surface and bead-free structure. Fourier transform infrared also showed that the encapsulation of TEO in the zein was a physical process and no chemical interactions occurred between ingredients during electrospinning. Moreover, differential scanning calorimetry data confirmed the thermal stability of TEO encapsulated in zein nanofibers. Active packaging including nanofiber films significantly preserved the biochemical and microbial properties of fruit. Indeed, stored fruit in packages containing nanofiber Z/TEO (Zein loaded with TEO nanofiber film) significantly (p˂0.05) lowered total bacterial counts, fungi and yeast, and maintained the total phenols content, antioxidant activity and titratable acidity of the strawberries during 15 days of storage at 4 °C. In conclusion, this study revealed the benefits of incorporating TEO into zein films, which may have a great potential in active packaging and preservation of strawberry fruits.     

Temperature-sensitive polyurethane (TSPU) film incorporated with carvacrol and cinnamyl aldehyde: antimicrobial activity,sustained release kinetics and potential use as food packaging for Cantonese-style moon cake

Temperature-sensitive polyurethane (TSPU) films incorporated with carvacrol and cinnamyl aldehyde were prepared for the potential use of food packaging. The antimicrobial properties and sustained release kinetics of carvacrol and cinnamyl aldehyde in TSPU film were investigated. Results indicated that cinnamyl aldehyde and carvacrol had favourable antimicrobial properties at relatively low addition ratio. The diffusion and release of carvacrol were linearly related to temperature and its addition ratio. The release rates of carvacrol from TSPU film increased from 0.6% to 2.2% with the increase of addition ratio and temperature. The first-order kinetic equation could be used to describe its diffusion and sustained release process. TSPU films could significantly prolong the shelf life of Cantonese-style moon cakes by effectively inhibiting microbial growth and decreasing lipid oxidation comparing with commonly used polyethylene food packaging. Results obtained in the present work can provide technical guide of sustained release food packaging films with antimicrobial properties.     

包载山苍子油的醇溶蛋白纳米粒子对明胶膜结构和性能的影响

本文以明胶、玉米醇溶蛋白和山苍子油为基材,通过流延法制备包载山苍子油的醇溶蛋白纳米粒子/明胶复合膜,研究了纳米粒子与明胶的相互作用,以及不同纳米粒子添加量对复合膜的透光性、微观结构、热稳定性、机械性能、疏水性、抑菌和抗氧化性能的影响。结果表明,纳米粒子与明胶之间发生了氢键相互作用,具有良好的相容性。随着纳米粒子添加量的增大,复合膜的透明度显著降低,其疏水性和抗氧化性显著增强（P<0.05）。复合膜对大肠杆菌和金黄色葡萄球菌均具有明显的抑菌活性,其抑菌圈直径分别为（9.17～10.00） mm和（10.02～11.10） mm。当纳米粒子分散液添加量为30%(v/v)时,复合膜的截面最致密,其热稳定性最好,断裂伸长率最大。本研究为开发含有山苍子油的食品活性包装材料提供了一定的参考依据。     

Insect‐Resistant Food Packaging Film Development Using Cinnamon Oil and Microencapsulation Technologies

Insect‐resistant films containing a microencapsulated insect‐repelling agent were developed to protect food products from the Indian meal moth (Plodia interpunctella). Cinnamon oil (CO), an insect repelling agent, was encapsulated with gum arabic, whey protein isolate (WPI)/maltodextrin (MD), or poly(vinyl alcohol) (PVA). A low‐density polyethylene (LDPE) film was coated with an ink or a polypropylene (PP) solution that incorporated the microcapsules. The encapsulation efficiency values obtained with gum arabic, WPI/MD, and PVA were 90.4%, 94.6%, and 80.7%, respectively. The films containing a microcapsule emulsion of PVA and CO or incorporating a microcapsule powder of WPI/MD and CO were the most effective (P < 0.05) at repelling moth larvae. The release rate of cinnamaldehyde, an active repellent of cinnamaldehyde, in the PP was 23 times lower when cinnamaldehyde was microencapsulated. Coating with the microcapsules did not alter the tensile properties of the films. The invasion of larvae into cookies was prevented by the insect‐repellent films, demonstrating potential for the films in insect‐resistant packaging for food products. Practical Application : The insect‐repelling effect of cinnamon oil incorporated into LDPE films was more effective with microencapsulation. The system developed in this research with LDPE film may also be extended to other food‐packaging films where the same coating platform can be used. This platform is interchangeable and easy to use for the delivery of insect‐repelling agents. The films can protect a wide variety of food products from invasion by the Indian meal moth.     

Antimicrobial effects of corn zein films impregnated with nisin, lauric acid, and EDTA

Bacterial growth during food transport and storage is a problem that may be addressed with packaging materials that release antimicrobials during food contact. In a series of five experiments, EDTA, lauric acid (LA), nisin, and combinations of the three antimicrobial agents were incorporated into a corn zein film and exposed to broth cultures of Listeria monocytogenes and Salmonella Enteritidis for 48 h (sampled at 2, 4, 8, 12, 24, and 48 h). Four experiments used starting cultures of 10(8) CFU/ml in separate experiments tested against each bacterium; the fifth experiment examined the inhibitory effect of selected antimicrobial agents on Salmonella Enteritidis with an initial inoculum of 10(4) CFU/ml. L. monocytogenes cell numbers decreased by greater than 4 logs after 48 h of exposure to films containing LA and nisin alone. No cells were detected for L. monocytogenes (8-log reduction) after 24-h exposure to any film combination that included LA. Of all film agent combinations tested, none had greater than a 1-log reduction of Salmonella Enteritidis when a 10(8)-CFU/ml broth culture was used. When a 10(4) CFU/ml of Salmonella Enteritidis initial inoculum was used, the films with EDTA and LA and EDTA, LA, and nisin were bacteriostatic. However, there was a 5-log increase in cells exposed to control within 24 h. The results demonstrate bacteriocidal and bacteriostatic activity of films containing antimicrobial agents.     

玉米-小麦淀粉/玉米醇溶蛋白双层膜热学及微观特性

研究了玉米-小麦淀粉成膜液与玉米醇溶蛋白成膜液不同配比制作的5 种可食用复合膜理化特性的差异, 并分别通过扫描电子显微镜观察、热重分析、差示扫描量热分析、X射线衍射分析、傅里叶变换红外光谱分析对其 热学特性和微观结构进行研究。结果表明：添加一层玉米醇溶蛋白后,双层膜阻水性提高,机械性能得到改善,由 扫描电子显微镜观察结果可知双层膜间结合紧密,热重分析和差示扫描量热分析结果显示双层膜热稳定性得到提 高,X射线衍射结果表明生物大分子之间相容性较好,傅里叶变换红外光谱分析结果发现双层膜间产生了新的氢键 等作用力,为玉米-小麦淀粉/玉米醇溶蛋白双层膜在食品包装中的应用提供了重要的参考依据。     

Corn Zein Packaging Materials for Cooked Turkey

Mechanical and barrier properties of corn zein films with butylated hydroxyanisole (BHA), bacterial enzyme, and emulsifier additives were investigated and compared to those of polyvinylidine chloride (PVDC) films. No significant differences (P < 0.05) occurred in elongation, tensile strength, or Young's modulus among corn zein films. PVDC had the lowest apparent water vapor permeability (WVP_app), and no significant differences in WVP_app were found between zein films and PVDC. Cooked turkey breast was packaged, evaluated by a trained sensory panel, and analyzed for hexanal content. Turkey breast wrapped in corn zein film with antioxidant and emulsifier had lower hexanal content than samples packaged in PVDC.     

Evaluation of the biocide properties of whey-protein edible films with potassium sorbate to control non-O157 shiga toxinproducing Escherichia coli

The use of edible films to release antimicrobial constituents in food packaging is a form of active packaging that contributes to extend the shelf-life of a product and provides microbial safety for consumers. A number of plant and animal proteins have been investigated for the production of edible films such as corn zein, wheat gluten, soy and peanut proteins, gelatin, collagen, casein, and whey proteins. Several antimicrobial agents such as organic acids, enzymes, fungicides and natural antimicrobial compounds (spices and essential oils) can be incorporated into edible films. Potassium sorbate (PS) have a long history as a generally recognized as safe food preservative, being widely used to inhibit or retard the growing of a number of recognized food pathogens. Shiga toxin-producing Escherichia coli (STEC) O157 and non-O157 strains have been associated with human disease, ranging from uncomplicated diarrhea to hemorrhagic colitis and hemolytic uremic syndrome. STEC is transmitted to humans through contaminated food, water, and direct contact with infected persons or animals. Several outbreaks caused by non-O157 STEC were described although data implicating these STEC were scanty and the source of infection was not always known. Therefore, the objective of the present study was to incorporate PS into whey protein concentrate (WPC) films and to determine the inhibitory effects of these films against eight non-O157 STEC strains isolated from readyto-eat food samples.     

Physical,Barrier, and Antioxidant Properties of Pea Starch-Guar Gum Biocomposite Edible Films by Incorporation of Natural Plant Extracts

Active food packaging based on pea starch and guar gum (PSGG) films containing natural antioxidants (NAs) was developed. Four kinds of NAs (epigallocatechin gallate (EGCG), blueberry ash (BBA) fruit extract, macadamia (MAC) peel extract, and banana (BAN) peel extract) were added into the PSGG-based films as antioxidant additive. The effects of these compounds at different amounts on the physical and antioxidant characteristics of the PSGG film were investigated. The antioxidant activity was calculated with three analytical assays: DPPH radical scavenging ability assay, cupric reducing antioxidant capacity (CUPRAC), and ferric reducing activity power (FRAP). EGCG-PSGG films showed higher antioxidant activity, followed by BBA-PSGG, MAC-PSGG, and BAN-PSGG films, at all concentrations (0.75–3 mg/mL) and with all procedures tested. Additionally, the antioxidant activity of films showed a concentration dependency. The results revealed that addition of NAs made the PSGG film darker and less transparent. However, the moisture barrier was significantly improved when NAs were incorporated into the film. The FTIR spectra were examined to determine the interactions between polymers and NAs. The results suggested that incorporation of EGCG, BBA, MAC, and BAN into PSGG films have great potential for use as active food packaging for food preservation.     

Use of Electrospinning to Develop Antimicrobial Biodegradable Multilayer Systems: Encapsulation of Cinnamaldehyde and Their Physicochemical Characterization

In this work, three active bio-based multilayer structures, using a polyhydroxybutyrate-co-valerate film with a valerate content of 8 % (PHBV8) as support, were developed. To this end, a zein interlayer with or without cinnamaldehyde (CNMA) was directly electrospun onto one side of the PHBV8 film and the following systems were developed: (1) without an outer layer; (2) using a PHBV8 film as outer layer; and (3) using an alginate-based film as outer layer. These multilayer structures were characterized in terms of water vapour and oxygen permeabilities, transparency, intermolecular arrangement and thermal properties. The antimicrobial activity of the active bio-based multilayer systems and the release of CNMA in a food simulant were also evaluated. Results showed that the presence of different outer layers reduced the transport properties and transparency of the multilayer films. The active bio-based multilayer systems showed antibacterial activity against Listeria monocytogenes being the multilayer structure prepared with CNMA and PHBV outer layers (PHBV + zein/CNMA + PHBV) the one that showed the greater antibacterial activity. The release of CNMA depended on the multilayer structures, where both Fick’s and Case II transport—polymer relaxation explained the release of CNMA from the multilayer systems.Overall, the deposition of electrospun CNMA-loaded zein fibres on a PHBV8 layer is a promising methodology for the development of active bio-based multilayer systems, with a great potential for food packaging applications.