QUALITY CHARACTERISTICS OF GLUTEN‐FREE CHICKEN NUGGETS EXTENDED WITH SORGHUM FLOUR

ABSTRACT

Application of coarse cereal flours is recommended to replace wheat gluten in meat products and to avoid gluten allergy in susceptible populations. Sorghum flour is a good source of dietary fiber and provides nonglutinous flours and scope for making gluten‐free meat products. Keeping this in view, the present research was envisaged to evaluate the different quality characteristic of gluten‐free chicken nuggets prepared with sorghum flour. Three types of chicken nuggets viz., Control chicken nuggets (CCNs), gluten‐free nuggets (GFN1 with 5% sorghum flour and GFN2 with 10% sorghum flour) were compared for different physicochemical, instrumental texture, color and sensory characteristics. Use of sorghum flour significantly (P < 0.05) increased the product yield and dietary fiber content in GFN1 and GFN2 as compared with CCN. Instrumental color results showed that lightness (L* value) and redness (a*) values were significantly (P < 0.05) lower in GFN1 and GFN2 as compared with CCN. Texture profile analysis indicated that incorporation of sorghum flour significantly (P < 0.05) improved hardness, gumminess and chewiness. Sensory scores of GFN1 and CCN were significantly (P < 0.05) higher than GFN2. It was concluded that that 5% sorghum flour is optimum to prepare gluten‐free chicken nuggets.

PRACTICAL APPLICATIONS

Sorghum is coarse millet and a popular staple diet in many developing countries. The results of this study support that sorghum flour can serve as a functional ingredient in developing healthy meat products. Use of sorghum flour in the formulation of wheat free meat products is an alternative to avoid gluten allergy. These gluten‐free meat products have potential to reach the niche markets and will be highly acceptable to gluten allergic consumers who demand gluten‐free products. Therefore, sorghum based food products can be marketed as health/functional products.     

STORAGE STABILITY OF FERROUS IRON IN WHOLE WHEAT FLOUR NAAN PRODUCTION

Premix containing ferrous sulfate, ethylenediamine tetraacetic acid and folic acid (20.0:20.0:1.5 ppm) was used to fortify whole wheat flour stored at ambient temperature for 42 days. Naans (flat bread) were prepared from 0‐, 20‐, 40‐ and 60‐ppm ferrous iron‐fortified flour samples at weekly intervals and were analyzed for physicochemical constants and sensory evaluation. It was observed that flour containing 60‐ppm ferrous sulfate contained the highest iron residues. Total iron in flour samples showed no significant difference, while ferrous iron significantly decreased in fortified flour (0.53–3.08%) and in the naans (0.42–3.48%) because of its oxidation to ferric iron during storage. Phytic acid content decreased (0.886–0.810%) significantly during the same storage period. Iron levels affected some sensory characteristics significantly (P ≤ 0.05) including color, texture, flexibility, chewability and overall acceptability of the naans, but not taste and flavor. The sensory attributes of naans illustrated that naans containing 40‐ppm ferrous iron are more acceptable than those prepared with 60‐ppm ferrous iron.     

Nutritional,physicochemical, and textural properties of gluten-free extruded snacks containing cowpea and whey protein concentrate

Ready-to-eat extruded snacks with high protein and fibre were developed from a composite flour comprising rice flour, cowpea flour and whey protein concentrate (WPC). Nutritional, physicochemical, and textural properties of extrudates were evaluated, at five ratios of cowpea: WPC (10:0, 15:05, 20:10, 25:15, 30:20); rice flour was used as a control. The protein and fibre content in the extrudates significantly increased (P ≤ 0.05) with cowpea (10%–30%) and WPC (5%–20%) incorporation compared to the control. The extrudates with higher levels of cowpea and WPC showed a significant increase in bulk density and hardness. A slight decrease of 12% was observed in the expansion of 15% cowpea and 5% WPC fortified extrudates compared to the control. The number of peaks during compression increased with incorporations of cowpea and WPC. All cowpea and WPC containing snacks were darker than the control. Significant correlations were found between the protein, fibre, colour values and textural properties. The essential and non-essential amino acid profiles increased in the extrudates, proportionally to the cowpea and WPC fortification.     

PROCESSING AND ACCEPTABILITY OF FRIED CASSAVA BALLS ("AKARA-AKPU") SUPPLEMENTED WITH MELON AND SOYBEAN FLOURS

The processing and acceptability of fried cassava balls (“Akara‐akpu”) supplemented with melon and soybean flours were studied. Cassava flour, defatted soybean flour and cassava mash were produced. Some functional and chemical properties of the flours were determined. Akara‐akpu prepared from 100% cassava mash served as control; 100% cassava flour, 80% cassava flour + 20% defatted soybean and 70% cassava flour + 30% defatted melon flour were prepared. Akara‐akpu balls were subjected to chemical and physical analyses. Akara‐akpu prepared from composite flour blends had higher protein, fat, ash and energy value than Akara‐akpu from 100% cassava mash. The cyanide content and degree of starch gelatinization of Akara‐akpu prepared from 100% cassava mash (control) were higher than Akara‐akpu prepared from cassava mash plus composite flour blends. There was a significant difference (P ≤ 0.05) in weight and yield between Akara‐akpu prepared from 100% cassava mash (control) and cassava mash plus composite flour blends. There was no significant difference (P ≤ 0.05) in volume between Akara‐akpu made from control sample and those cassava plus composite flour blends.     

Studies on the quality of fried snacks based on blends of wheat flour and soya flour

Wheat flour and defatted soya flour blended in the ratio of 65:20, 60:25, 55:30 and 45:40 were studied in respect of dough characteristics and quality of fried savoury and sweet snacks prepared from them. Farinograph characteristics of flour blends showed that as the proportion of soya flour increased there was a slight increase in water absorption and decrease in dough stability. In fried savoury snacks the protein content increased gradually from 20.75 to 27.50%. When the proportion of soya flour was raised from 20 to 40% in the blend, the corresponding rise in protein content in fried sweet snack was from 15.75 to 21.75%. The products were subjected to sensory evaluation by adopting preference ranking test and analyzing the data using Friedman's test and Wilcoxon Mann–Whitney U Test. No significant difference (P⩽0.05) was found among the samples for overall acceptability. In sweet snack, irrespective of levels of soya flour significant difference was not found (P⩽0.05) for all the attributes namely color and appearance, texture, aroma and taste. Color values expressed as L¹, a¹, b¹ showed that development of color during deep fat frying of snacks was not markedly affected by the levels of soya flour. Hardness of fried snacks was measured as force required for 50% compression. Duncan's Multiple Range Test (DMRT) of the texture values showed a significant increase in hardness (P⩽0.05) with the level of soya flour.     

Development and characterization of extruded snacks from New Zealand Taewa (Maori potato) flours

Crispy extruded snacks were prepared by mixing ungelatinized dried potato flours from four different Taewa cultivars and a modern potato cultivar with corn flour at two different ratios (25:75; 50:50), and their quality characteristics studied. All of the potato flours showed differences in colour, dry matter content, starch content and pasting characteristics. Among the extrudates prepared with 25% potato flours, Huakaroro snacks showed an L¹ value of 51.71, whereas pure corn flour snacks had the highest L¹ value of 61.22. The b¹ at both levels of potato flour incorporation were lowest for Tutaekuri snacks. The microstructural characteristics of the extrudates such as cell structure and cell wall thickness changed considerably when potato flour was incorporated (50%) in the extruder feed. Moemoe, Tutaekuri and 100% corn flour snacks had the highest toughness, whereas the highest crispness was observed for the Huakaroro snacks. Lower and higher cold peak viscosities of 91 and 597 cP were observed for corn and Tutaekuri extrudates (in powdered form), respectively. The extrudates with 50% potato flour had higher breakdown and lower final viscosity than those containing 25% flour. The peak G′ values were highest for 100% corn, Moemoe and Karuparera snack pastes.     

Effect of malting and fermentation on antinutrients,and total and extractable minerals of high and low phytate corn genotypes

Two corn genotypes, Var‐113 (high phytate) and TL‐98B‐6225‐9 × TL617 (low phytate), were germinated for 6 days. The germinated grains were dried and milled. A mixture of 5% malt and 95% corn flour was fermented for 14 days. Phytic acid and polyphenol contents and hydrochloric acid (HCl) extractability of minerals from the fermented flours were determined at the intervals of 2 days during fermentation. Phytic acid and polyphenol contents decreased significantly (P ≤ 0.05) with an increase in fermentation time, with a concomitant increase in HCl‐extractable minerals. For both genotypes, the major mineral content was increased, while that of trace minerals was increased but at slow rate with fermentation time. When the grains were fermented for 14 days, TL‐98B‐6225‐9 × TL617 genotype had higher extractable calcium and Var‐113 had higher extractable phosphorus, whereas iron and manganese recorded high extractability levels in Var‐113. There was good correlation between phytate and polyphenol level reduction and the increment in extractable minerals with fermentation time.     

Effect of malt pretreatment on phytate and tannin level of two sorghum (Sorghum bicolor) cultivars

The seeds of two cultivars of Sudanese sorghum (Sorghum bicolor), namely Wad Ahmed and Tabat, were germinated for 4 days to obtain 1‐, 2‐ and 4‐day‐old malts. Sorghum malt (5% and 10%) was added to sorghum flour. The mixtures were incubated at 30 °C with shaking for 30, 60, 90 and 120 min. Malting loss was very slight for both cultivars and for all incubation periods. Phytic acid and tannin contents were assayed for all treatments. The results revealed that phytate and tannin contents were significantly (P ≤ 0.05) reduced when sorghum flour was pretreated with malt. When a mixture containing 10%, 4‐day‐old malt and sorghum flour was incubated for 120 min, it significantly (P ≤ 0.05) reduced phytate and tannin contents by 92% and 98%, respectively, for Wad Ahmed cultivar, while for Tabat they were reduced by 93% and 96%, respectively. The rate of reduction of phytate and tannin content increased with incubation time and malt age and concentration.     

Rheology of Rice Flour Dough with Gum Arabic: Small and Large‐Deformation Studies,Sensory Assessment and Modeling

The absence of gluten protein makes the rice flour doughs difficult to handle when flattened/sheeted products are to be prepared. The rheological, sensory and microstructural changes in rice flour doughs having gum Arabic (0% to 5%, w/w) and moisture contents (44% to 50%) were studied for improving the dough handling characteristics. Rheological parameters like storage modulus (G′) and complex viscosity (η*) decreased with an increase in moisture content while loss angle (δ) increased. A power‐law type equation was suitable to relate angular frequency (ω) with G′, G″, and η* (0.814 ≤ r ≤ 0.999, P ≤ 0.01). An increase in gum and moisture contents increased δ from 6.9° to 15.5° but decreased the energy required for compression/flattening. The 6‐element spring‐dashpot model was suitable (r ≥ 0.991, P ≤ 0.01) for creep curves. The sensory panel had the opinion that dough with a low to moderate hardness between 3 and 4, and stickiness of ≤3.5 was suitable for the purpose of flattening in relation to the preparation of sheeted/flattened products; the appropriate condition for dough formulation was with the moisture and gum contents of 47.0% to 47.9% and 1.55% to 2.25%, respectively to offer the desirability index between 0.50 and 0.52. The microstructure of the rice flour dough in the absence of gum Arabic appeared to possess loosely bound flour particles. The presence of gum provided a coating on flour particles to yield dough having good cohesive microstructure.     

BAKING PERFORMANCE AND CONSUMER ACCEPTABILITY OF RAW AND EXTRUDED COWPEA FLOUR BREADS

Cowpea flour was used to partially replace wheat flour in yeast bread, using automatic household‐type bread machines for mixing, proofing and baking. Loaves containing 15 or 30% extruded cowpea flour weighed more (683.4 g) than loaves from other treatments (641.1–652.6 g). The 100% wheat had the highest loaf volume (2.58 L) and the 30% extruded cowpea the lowest (1.64 L). Cowpea flour breads contained more protein (13.9–15.4%) than the 100% wheat (4.1% fat, 12.5% protein). Bread made with 15% extruded cowpea flour was not different (P < 0.05) from the all‐wheat control in sensory quality and acceptability. Hedonic ratings for the control and 15% extruded cowpea flour ranged from 6.6 (like slightly) to 7.4 (like moderately) for all sensory attributes. The least liked samples contained either 30% raw or 30% extruded cowpea flour, receiving ratings for all attributes ranging from 4.8 (disliked slightly) to 6.2 (liked slightly). Overall, 15% extruded cowpea flour demonstrated successful bread making performance without compromising sensory quality.     

Quality changes during the storage of dehydrated chicken kebab mix

The level of binders (starch, refined wheat flour and milk powder) was optimised with respect to sensory quality of ready‐to‐eat kebab made from a dehydrated mix using the experiment based on the Box–Behnken design. The optimised levels (as % of cooked meat) were 4.5% starch, 9.5% refined wheat flour and 2% milk powder. Dehydrated chicken kebab mix prepared with optimised quantities of binders and spices was packed in metalised polyester pouches, stored at ambient temperature (27 ± 2 °C) for 6 months and sampled periodically for quality evaluation. A gradual decrease (P ≤ 0.05) in pH from 5.8 to 5.5, increases (P ≤ 0.05) in a_w from 0.31% to 0.42%, in moisture from 5.4% to 6.2%, in free fatty acid values from 0.99 to 1.74 as per cent oleic acid and in thiobarbituric acid numbers from 2.9 to 5.3 mg malonaldehyde kg^?1 were observed during storage. Hunter colour a values increased (P ≤ 0.05) from 0.30 to 1.29, whereas changes in Hunter L (51.8–53.4) and in Hunter b (19.0–19.5) values were marginal (P ≥ 0.05) during storage. The chicken kebab mix was microbiologically safe as indicated by low bacterial counts and absence of coliforms throughout the storage period of 6 months. Fried chicken kebabs prepared from mix stored for up to 6 months were acceptable.     

Sensory and Quality Evaluation of Traditional Compared with Power Ultrasound Processed Corn (Zea Mays) Tortilla Chips

Power ultrasound reduces the traditional corn steeping time from 18 to 1.5 h during tortilla chips dough (masa) processing. This study sought to examine consumer (n = 99) acceptability and quality of tortilla chips made from the masa by traditional compared with ultrasonic methods. Overall appearance, flavor, and texture acceptability scores were evaluated using a 9‐point hedonic scale. The baked chips (process intermediate) before and after frying (finished product) were analyzed using a texture analyzer and machine vision. The texture values were determined using the 3‐point bend test using breaking force gradient (BFG), peak breaking force (PBF), and breaking distance (BD). The fracturing properties determined by the crisp fracture support rig using fracture force gradient (FFG), peak fracture force (PFF), and fracture distance (FD). The machine vision evaluated the total surface area, lightness (L), color difference (ΔE), Hue (°h), and Chroma (C*). The results were evaluated by analysis of variance and means were separated using Tukey's test. Machine vision values of L, °h, were higher (P < 0.05) and ΔE was lower (P < 0.05) for fried and L, °h were significantly (P < 0.05) higher for baked chips produced from ultra‐sonication as compare to traditional. Baked chips texture for ultra‐sonication was significantly higher (P < 0.05) on BFG, BPD, PFF, and FD. Fried tortilla chips texture were higher significantly (P < 0.05) in BFG and PFF for ultra‐sonication than traditional processing. However, the instrumental differences were not detected in sensory analysis, concluding possibility of power ultrasound as potential tortilla chips processing aid.     

Physiochemical Properties and Probiotic Survivability of Symbiotic Corn‐Based Yogurt‐Like Product

Corn is a major grain produced in northern China. Corn‐based functional food products are very limited. In this study, a symbiotic corn‐based yogurt‐like product was developed. Corn milk was prepared through grinding, extrusion and milling, and hydration processes. Corn extrudate was prepared under the optimized conditions of corn flour particle size <180 μm, moisture content of 15% and extrusion temperature at 130 °C. The corn milk was prepared from 8% corn extrudate suspension and then milled twice with 0.1% glyceryl monostearate and 0.1% sucrose ester as emulsifiers. The corn milk was mixed with sugar (5%), glucose (2%), soy protein isolate (0.75%), inulin (1%), polymerized whey protein (0.3%) and xanthan gum (0.09%) as thickening agents. The mixture was fermented at 35 °C for 6 h using a probiotic starter culture containing L. plantarum. Chemical composition (%) of the symbiotic corn‐based yogurt‐like product was: total solids (17.13 ± 0.31), protein (1.12 ± 0.03), fat (0.30 ± 0.05), carbohydrates (15.14 ± 0.19), and ash (0.16 ± 0.02), respectively. pH value of this symbiotic product decreased from 4.50 ± 0.03 to 3.88 ± 0.13 and the population of L. plantarum declined from 7.8 ± 0.09 to 7.1 ± 0.14 log CFU/mL during storage at 4 °C. SDS‐PAGE analysis showed that there were no changes in protein profile during storage. Texture and consistency were also stable during the period of this study. It can be concluded that a set‐type corn‐based symbiotic yogurt‐like product with good texture and stability was successfully developed that would be a good alternative to the dairy yogurt.     

Effect of Sequestering Intrinsic Iron on the Electron Paramagnetic Resonance Signals in Powdered Soy Proteins

This investigation examined iron in powdered soy protein products using electron paramagnetic resonance (EPR) spectroscopy, and the effect that selectively binding free iron in isolated soy protein (ISP) had on the occurrence of metastable radicals in powdered soy proteins. EPR analyses of soybean defatted flour, commercial ISP and laboratory ISP samples revealed a peak at g = 4.3 characteristic of high‐spin ferric iron in a rhombic‐coordinated environment. Commercial ISP samples examined contained higher levels of the rhombic ferric iron than laboratory‐prepared ISP samples. During the first 6 wk of storage the primary singlet EPR signal at g = 2.0049 in the commercial ISP samples approximately doubled, and the laboratory prepared samples increased by about 9‐fold. The EPR signal was initially about 4‐times higher in the freshly prepared commercial samples compared to the corresponding laboratory ISP. Laboratory ISP samples prepared with added deferoxamine to sequester endogenous iron exhibited a large increase in the high‐spin ferric iron EPR signal at g = 4.3. ISP treated with deferoxamine also exhibited a multiple‐line EPR signal at about g = 2.007, instead of the typical singlet signal at g = 2.0049. The power at which the signal amplitude was half‐saturated also changed from about 1 mW in the control ISP to about 20 mW in the deferoxamine treated ISP. The multiple‐line EPR spectrum from the ISP treated with deferoxamine increased during storage over a 6‐wk period by about 6‐fold. The observed changes in EPR line‐shape, g‐value, and power saturation with the deferoxamine treatment indicate that the primary free‐radical signal in powdered ISP samples may be from stabilized tyrosine radicals with spin densities distributed over the aromatic ring.     

An After‐School Snack of Raisins Lowers Cumulative Food Intake in Young Children

Snacks are an important part of children's dietary intake, but the role of dried fruit on energy intake in children is unknown. Therefore, the effect of ad libitum consumption of an after‐school snack of raisins, grapes, potato chips, and chocolate chip cookies on appetite and energy intake in twenty‐six 8‐ to 11‐y‐old normal‐weight (15th to 85th percentile) children was examined. On 4 separate weekdays, 1 wk apart, children (11 M, 15 F) were given a standardized breakfast, morning snack (apple), and a standardized lunch. After school, children randomly received 1 of 4 ad libitum snacks and were instructed to eat until “comfortably full.” Appetite was measured before and 15, 30, and 45 min after snack consumption. Children consumed the least calories from raisins and grapes and the most from cookies (P < 0.001). However, weight of raisins consumed was similar to potato chips (about 75 g) and lower compared to grapes and cookies (P < 0.009). Raisins and grapes led to lower cumulative food intake (breakfast + morning snack + lunch + after‐school snack) (P < 0.001), while the cookies increased cumulative food intake (P < 0.001) compared to the other snacks. Grapes lowered appetite compared to all other snacks (P < 0.001) when expressed as a change in appetite per kilocalorie of the snack. Ad libitum consumption of raisins has potential as an after‐school snack to achieve low snack intake prior to dinner, similar to grapes, compared to potato chips, and cookies in children 8 to 11 y old.     

Reduction of Moniliformin in Corn by Heat Processing

The effects of autoclaving, baking, extrusion, frying, and roasting on the stability of moniliformin (MON) in spiked (5 μg/g of MON) corn‐based food products were investigated. Roasting corn meal at 218 °C for 15 min had the most significant effect (p ≤ 0.05) on the reduction of MON (44.6%). Autoclaving creamed corn at 121 °C for 65 min resulted in only 10% reduction of MON. Reductions of MON ranging from 5.4 to 28.9% were observed when corn chips were prepared from spiked masa. MON was reduced by 42.2% when corn muffins were baked and by 26.7% when corn grits were extruded. Overall, MON showed heat stability similar to or greater than other Fusarium mycotoxins such as deoxynivalenol and fumonisin B₁     

EVALUATION OF THE NUTRITIONAL QUALITY OF NONTOXIC KERNEL FLOUR FROM JATROPHA CURCAS L. IN RATS

ABSTRACT

The origin of Jatropha curcas L. is in Central America, probably Mexico, although it is also distributed in South America, Africa and Asia. In Mexico, it grows as nontoxic and toxic J. curcas genotypes. In this work, the protein quality including protein efficiency ratio (PER), net protein ratio (NPR) and true digestibility (TD) of nontoxic genotype defatted flour was assessed using Wistar rats. The probed diets contained flour (3), flour‐lysine, 1% (4), flour‐phytase, 500 FTU (5) and two control diets: nitrogen‐free (1) and casein (2). The rats were fed for 28 days. The PER (1.37, 1.77 and 1.61) and NPR (1.80, 2.29 and 2.12) obtained values for diets (3.4 and 5) were lower than those obtained for casein (2.07 and 2.46), respectively. No statistical differences were found in TD.

PRACTICAL APPLICATIONS

Jatropha curcas defatted flour may be used in the food industry for the development of diets for human and animal consumption. Besides achieving fortification of foods that are made from wheat, which has a low protein content, with the addition of Jatropha meal, these foods will improve the protein quality of many food products.     

Effect of storage on resistant starch content and in vitro starch digestibility of some pressure‐cooked cereals and legumes commonly used in India

Resistant starch (RS) is that fraction of starch, which escapes enzymic hydrolysis in the small intestine and passes in the colon. Effect of storage time (12 and 24 h) and temperature (4 °C and 25 °C) was studied on RS content of the pressure‐cooked cereal and legume grains/seeds and their flours. RS content was observed to increase in the stored cereals and legumes, with more enhanced increase in the flour samples stored at refrigeration temperature for longer duration (41.4% in wheat flour and 85.4% in pea flour). Significant positive correlations were observed between RS content (4 °C, 24 h) and amylose (y = 0.388 × –5.948, r = 0.840, P ≤ 0.05, n = 7) as well as between % increase in insoluble dietary fibre content (4 °⁰C, 24 h) and amylose (y = 2.257 × –27.724, r = 0.971, P ≤ 0.05, n = 7). Reduced in vitro starch digestibility of the cooked/stored samples (4 °C, 24 h) was observed when compared to freshly cooked samples.