Crystallization of MgO-Al2O3-SiO2-ZrO2 Glasses

The crystallization of MgO-Al₂O₃-SiO₂-ZrO₂ glasses at 1000°C was studied. Isothermal heat treatments of a cordierite-based glass (2MgO.2Al₂O₃.5SiO₂= Mg₂Al₄Si₅O₁₈) with 7 wt% ZrO₂ produced surface crystallization of α-cordierite and tetragonal ZrO₂ ( t -ZrO₂). These phases advanced into the glass by cocrystallization of t -ZrO₂ rods in an α-cordierite matrix with a well-defined orientation relation. The t -ZrO₂ rods were unstable with respect to diffusional breakup (a Rayleigh instability) and decomposed into rows of aligned ellipsoidal and spheroidal particles. The t -ZrO₂ was very resistant to transformation to monoclinic symmetry. With a similar glass containing 15 wt% ZrO₂, surface crystallization of α-cordierite and t -ZrO₂ was accompanied by internal crystallization of t -ZrO₂ dendrites. Transformation of the dendrites to mono-clinic symmetry was observed under some conditions.     

Ta2O5/Nb2O5 and Y2O3 Co-doped Zirconias for Thermal Barrier Coatings

Zirconia doped with 3.2–4.2 mol% (6–8 wt%) yttria (3–4YSZ) is currently the material of choice for thermal barrier coating topcoats. The present study examines the ZrO₂-Y₂O₃-Ta₂O₅/Nb₂O₅ systems for potential alternative chemistries that would overcome the limitations of the 3–4YSZ. A rationale for choosing specific compositions based on the effect of defect chemistry on the thermal conductivity and phase stability in zirconia-based systems is presented. The results show that it is possible to produce stable (for up to 200 h at 1000°–1500°C), single (tetragonal) or dual (tetragonal + cubic) phase chemistries that have thermal conductivity that is as low (1.8–2.8W/m K) as the 3–4YSZ, a wide range of elastic moduli (150–232 GPa), and a similar mean coefficient of thermal expansion at 1000°C. The chemistries can be plasma sprayed without change in composition or deleterious effects to phase stability. Preliminary burner rig testing results on one of the compositions are also presented.     

Cubic-to-Tetragonal Displacive Transformation in Gd2O3–Bi2O3 Ceramics

Gd₂O₃-doped Bi₂O₃ polycrystalline ceramics containing between 2 and 7 mol% Gd₂O₃ were fabricated by pressureless sintering powder compacts. The as-sintered samples were tetragonal at room temperature. Hightemperature X-ray diffraction (XRD) traces showed that the samples were cubic at elevated temperatures and transformed into the tetragonal polymorph during cooling. On the basis of conductivity measurements as a function of temperature and differential scanning calorimetry (DSC), the cubic → tetragonal as well as tetragonal → cubic → teansition temperatures were determined as a function of Gd₂O₃ concentration. The cubic → tetragonal transformation appears to be a displacive transformation. It was observed that additions of ZrO₂ as a dopant, which is known to suppress cation interdiffusion in rare-earth oxide–Bi₂O₃ systems, did not suppress the transition, consistent with it being a displacive transition. Annealing of samples at temperatures 660°C for several hundred hours led to decomposition into a mixture of monoclinic and rhombohedral phases. This shows that the tetragonal polymorph is a metastable phase.     

Crystal Chemistry and Phase Transitions in Substituted Pollucites along the CsAlSi2O6-CsTiSi2O6.5 Join: A Powder Synchrotron X-ray Diffractometry Study

The crystal structures for a suite of substituted pollucites with the compositions CsTi _x Al_{1– x} Si₂O_{6+0.5 x} , 0 ≤ x ≤ 1, have been determined from Rietveld analysis of powder synchrotron XRD data. Our results indicate that the pollucite end member (CsAlSi₂O₆) has a tetragonal structure (space group I 4₁/ a ), whereas all other compositions are cubic (space group Ia 3 d ). The increased symmetry for the titanium-substituted structures is presumably due to the incorporation of additional O²⁻ anions (needed for compensating the charge imbalance between Ti⁴⁺ and Al³⁺), which effectively holds open the expanded cubic framework. In situ cooling experiments of the substituted phase CsTi_0.1Al_0.9Si₂O_6.05 reveal a displacive transformation to the tetragonal structure at ∼230 K. This transformation is tricritical in nature and is analogous to the tetragonal-to-cubic transition in pollucite on heating.     

Phase Relationships in the ZrO2-Sc2O3 and ZrO2-In2O3 Systems

Zirconia-rich subsolidus phase relationships in the ZrO₂–Sc₂O₃ and ZrO₂–In₂O₃ systems were investigated. Phase inconsistencies in the ZrO₂–Sc₂O₃ system resulted from a diffusionless cubic-to-tetragonal ( t' ) phase transformation not being recognized in the past. Through three different measuring techniques, along with microstructural observations, the solubility limits of the tetragonal and cubic phases were determined.     

Synchrotron Radiation Ti-k XANES Study of TiO2─Y2O3-Stabilized Tetragonal Zirconia Polycrystals

Valence state and site symmetry of Ti ions in TiO₂–Y₂O₃–ZrO₂ powders with 2 mol% Y₂O₃ and 5, 10, 15, and 20 mol% TiO₂, respectively, are studied by X-ray absorption near-edge spectroscopy (XANES). Tetravalent Zr⁴⁺ ions are replaced predominantly by Ti⁴⁺ ions. Within the solubility region of Ti ions, a subsequent displacement of Ti ions from the center of symmetry is observed with increasing TiO₂ content in TiO₂–Y₂O₃-stabilized tetragonal ZrO₂ polycrystals (Ti-Y-TZP) under investigation. This behavior cannot be interpreted with a random substitution of Ti⁴⁺ ions on Zr⁴⁺ lattice sites. On the contrary, this correlation between the TiO₂ content in Ti-Y-TZP and the shift of Ti ions indicates an increasing interaction between the Ti ions with growing TiO₂ content, caused by a subsequent clustering of Ti ions.     

Optical Spectra of Synthetic Spinels in the System MgAl2O4–MgCr2O4

Unpolarized optical spectra were measured in the wavelength range 322–1666 nm by the diffuse reflection technique from spinel powders synthesized in the system MgAl₂O₄–MgCr₂O₄. The spectra were interpreted by the crystal-field theory on the basis of trigonally distorted spinel octahedra with D_3d symmetry. For chromium-rich solid solutions, including the MgCr₂O₄ end-member, results after peak fittings showed octahedral D_3d local symmetry around Cr³⁺ ions, identical to the crystallographic site symmetry. For chromium-poor solid solutions, however, octahedral C_3v local symmetry was suggested around Cr³⁺ ions, different from the D_3d crystallographically expected.     

Crystallographic Analysis of the Cubic-to-Tetragonal Phase Transformation in the ZrO2-Y2O3 System

The crystallography of diffusion-induced and diffusionless cubic-to-tetragonal phase transformations in the ZrO₂-Y₂O₃ system is examined on the basis of the phenomenological crystallographic theory by adopting the lsqb;011rsqb; (0 1 1) twinning system as the lattice invariant deformation system. Numerical calculation indicates that the principal axes of the cubic phase are not exactly parallel to those of the tetragonal phase and that the habit plane orientation is sensitive to the lattice parameters of the cubic and tetragonal phases. The calculated results are compared with the observed crystallography of the tetragonal precipitates formed by diffusion and of the metastable tetragonal phase formed in a diffusionless manner. In many aspects, the present results were in good agreement with experimental observations. In particular, the crystallography and morphology of the so-called "herringbone" structure are very well explained by the present analysis.     

Phase Equilibria in the KNbO3-SrNb2O6 and KNbO3-BaNb2O6 Systems

Phase equilibrium studies of the KnbO₂-SrNb₂O₆ system revealed that tetragonal tungsten bronze-type solid solutions extend from 59 to 87 mol% SrNb₂O₆. The solid solution field has a relatively flat liquidus peaking at 1486°C and 78 mol% SrNb₂O₆. In contrast, solid solutions are limited to 67 to 75 mol% BaNb₂O₆ in the KnbO₃-BaNb₂O₆ system, with peritectic decomposition occurring at the 75 mol% solid-solution limit. The diagrams establish conditions for perfecting the growth and stoichiometry of potassium-strontium and potassium-barium niobate electrooptic crystals. Dielectric and crystallographic properties of crystals grown in these systems are presented, and the phase relations are compared to previous work in the sodium-barium niobate system.     

Stability of Tetragonal ZrO2 Particles in Ceramic Matrices

The stability of tetragonal ZrO₂ particles in ceramic matrices was considered, with particular reference to Al₂O₃-ZrO₂ composites and to partially stabilized ZrO₂. In both systems, particles above a "critical" size transform martensitically to monoclinic symmetry on cooling to room temperature. The critical factors that could affect the size dependence of the transformation temperature—surface and strain energy effects, the chemical free energy driving force, and the difficulty of nucleating the martensitic transformation—were considered. Nucleation arguments are probably the most important.     

Effect of Ta2O5, Nb2O5, and HfO2 Alloying on the Transformability of Y2O3-Stabilized Tetragonal ZrO2

The addition of Ta₂O₅, Nb₂O₅, and HfO₂ enhanced the transformability of Y₂O₃-stabilized tetragonal ZrO₂ polycrystal (Y-TZP), which was indicated by an increase in phase transformation temperatures and fracture toughness of Y-TZP. Comparison of the alloying effects of these oxides on the transformability and crystal structure of Y-TZP suggested that an alloying oxide which increases the c/a axial ratio (tetragonality) of TZP also increases the transformability. Empirical equations to predict the tetragonality are proposed. Calculated tetragonalities showed good agreement with measured values in the systems ZrO₂-Y₂O₃-Ta₂O₅, -Nb₂O₅, and -HfO₂.     

Chemical Interactions Promoting the ZrO2 Tetragonal Stabilization in ZrO2–SiO2 Binary Oxides

Metastable tetragonal ZrO₂ phase has been observed in ZrO₂–SiO₂ binary oxides prepared by the sol–gel method. There are many studies concerning the causes of ZrO₂ tetragonal stabilization in binary oxides such as Y₃O₂–ZrO₂, MgO–ZrO₂, or CaO–ZrO₂. In these binary oxides, oxygen vacancies cause changes or defects in the ZrO₂ lattice parameters, which are responsible for tetragonal stabilization. Since oxygen vacancies are not expected in ZrO₂–SiO₂ binary oxides, tetragonal stabilization should just be due to the difficulty of zirconia particles growing in the silica matrix. Furthermore, changes in the tetragonal ZrO₂ crystalline lattice parameters of these binary oxides have recently been reported in a previous paper. The changes of the zirconia crystalline lattice parameters must result from the chemical interactions at the silica–zirconia interface (e.g., formation of Si–O–Zr bonds or Si–O⁻ groups). In this paper, FT-IR and ²⁹Si NMR spectroscopy have been used to elucidate whether the presence of Si–O–Zr or Si–O⁻ is responsible for tetragonal phase stabilization. Moreover, X-ray diffraction, Raman spectroscopy, and transmission electron microscopy have also been used to study the crystalline characteristics of the samples.     

Sintering, Microstructure, Hardness, and Fracture Toughness Behavior of Y2O3-CeO2-ZrO2

A wet-chemical approach is applied to derive fine powders with compositions 11 mol% CeO₂-ZrO₂, 1 mol% YO_1.5-10 mol% CeO₂-ZrO₂, 12 mol% CeO₂-ZrO₂, and 2 mol% YO_1.5-10 mol% CeO₂-ZrO₂ by the coprecipitation method. The characteristics of the as-derived powders are evaluated through thermal analysis and electron microscopy. The sintering behavior of the calcined powders is carried out at 1400° and 1500°C for 1 to 10 h. Sintered density higher than 98% of theoretical is achieved for sintering at 1400°C for several hours. The as-sintered density dependence on the sintering condition is related to the extent of tetragonal-to-monoclinic phase transformation as well as the associated microcracks. Partial substitution by Y₂O₃ in CeO₂-ZrO₂ results in reduced grain size and tends to stabilize the tetragonal structure. Y₂O₃ is more effective than CeO₂ with respect to the grain size refinement and tetragonal stability. In addition, Y₂O₃ substitution in CeO₂-ZrO₂ increases the hardness, while it decreases the fracture toughness.     

Microstructural Evolution in a ZrO2 Wt% Y2O3 Ceramic

Several unusual microstructural features, i.e., 90° tetragonal ZrO₂ twins containing antiphase domain boundaries, tetragonal ZrO₂ precipitates in a colony morphology, and precipitate-free zones at the perimeter of cubic ZrO₂ grains containing fine tetragonal ZrO₂ precipitates, were observed in a single ZrO₂-12 wt% Y₂O₂ ceramic annealed at 1550°, 1400°, and 1250°C, respectively. The type of phase transformation responsible for each microstructural feature is described.     

Phase Distribution and Residual Stresses in Melt-Grown Al2O3-ZrO2(Y2O3) Eutectics

Al₂O₃-ZrO₂ eutectics containing 0 to 12.2 mol% Y₂O₃ (with respect to zirconia) were produced by directional solidification using the laser floating zone (LFZ) method. Processing variables were chosen to obtain homogeneous, colony-free, interpenetrating microstructure for all of the compositional range, optimum from the viewpoint of mechanical properties. The amount of cubic, tetragonal, or monoclinic zirconia phases was determined using a combination of Raman and X-ray diffraction techniques. Monoclinic zirconia was present up to concentrations of 3 mol% Y₂O₃, while the amount of tetragonal zirconia gradually increased with yttria content up to 3 mol%. Cubic zirconia was the only phase detected when the yttria content reached 12 mol%. The residual stresses in alumina were measured using the shift of the ruby R lines. Compressive stresses were isotropic when measured in the samples containing tetragonal and cubic zirconia, while higher tensile, anisotropic stresses were found when monoclinic zirconia was present. They were partially relieved in the eutectic sample without yttria. These results were compared with a thermoelastic analysis based on the self-consistent model.     

Ferroelectric and Structural Properties of the Pb(Sc1/2Nb1/2)1-x,Tix,O3 System

Extensive solid solution was observed in the system Pb(Sc_1/2/,Nb_1/2,)_1-x,Ti_x,O₃. In the range 0 ≤ x ≤ 0.425 a rhombohedral ferroelectric phase was stable at 25° C. In the range 0.45 ≤ x ≤ 1.00 a tetragonal ferroelectric phase was stable at this temperature. The phase diagram of the system below 500° C strongly resembles that of PbZrO₃−PbTiO₃. The compound Pb(Sc_1/2Nb_1/2)O₃ exhibited rhombohedral perovskite cell symmetry below the ferroelectric ↔ paraelectric transition temperature, and the angle a was acute. The radial coupling coefficient was 0.46 for the composition Sc_1/2Nb_1/2)_0.575Ti_0.4250O₃. At 25°C this composition consisted primarily of the rhombohedral phase with a small amount of the tetragonal phase present. The ferroelectric ↔ paraelectric transition occurred over a temperature range in the rhombohedral phase field. The spontaneous polarization was finite at temperatures considerably above the temperature of the permittivity maximum for a given rhombohedral solid solution.     

Degradation During Aging of Transformation-Toughened ZrO2-Y2O3 Materials at 250°C

The detrimental aging phenomenon observed in ZrO₂-Y₂O₃ materials, which causes tetragonal ZrO₂ to transform to its monoclinic structure at temperatures between 150 and 400°C, was investigated with respect to the gaseous aging environment and the Y₂O₃ and SiO₂ content of the material. It is shown that the aging phenomenon is caused by water vapor and that inter-granular silicate glassy phases play no significant role. Transmission electron microscopy of thin foils, before and after aging, showed that the water vapor reacted with yttrium in the ZrO₂ to produce clusters of small (20 to 50 nm) crystallites of α-Y(OH)₃. It is hypothesized that this reaction produces a monoclinic nucleus (depleted of Y₂O₃) on the surface of an exposed tetragonal grain. Monoclinic nuclei greater than a critical size grow spontaneously to transform the tetragonal grain. If the transformed grain is greater than a critical size, it produces a microcrack which exposes subsurface tetragonal grains to the aging phenomenon and results in catastrophic degradation. Degradation can be avoided if the grain size is less than the critical size required for microcracking.     

Stability of ZrO2 Phases in Ultrafine ZrO2-Al2O3 Mixtures

Mixtures of ultrafine monoclinic zirconia and aluminum hydroxide were prepared by adding NH₄OH to hydrolyzed zirconia sols containing varied amounts of aluminum sulfate. The mixtures were heat-treated at 500° to 1300°C. The relative stability of monoclinic and tetragonal ZrO₂ in these ultrafine particles was studied by X-ray diffractometry. Growth of ZrO₂ crystallites at elevated temperatures was strongly inhibited by Al₂O₃ derived from aluminum hydroxide. The monoclinic-to-tetragonal phase transformation temperature was lowered to ∼500°C in the mixture containing 10 vol% Al₂O₃, and the tetragonal phase was retained on cooling to room temperature. This behavior may be explained on the basis of Garvie's hypothesis that the surface free energy of tetragonal ZrO₂ is lower than that of the monoclinic form. With increasing A1₂O₃ content, however, the transformation temperature gradually increased, although the growth of ZrO₂ particles was inhibited; this was found to be affected by water vapor formed from aluminum hydroxide on heating. The presence of atmospheric water vapor elevates the transformation temperature for ultrafine ZrO₂. The reverse tetragonal-to-monoclinic transformation is promoted by water vapor at lower temperatures. Accordingly, it was concluded that the monoclinic phase in fine ZrO₂ particles was stabilized by the presence of water vapor, which probably decreases the surface energy.     

Ferroelectric Phase Transitions in the System PbTiO3,-KNbO3,

The formation of a complete series of solid solutions in the system PbTiO₃-KNbO₃ was established by X-ray and dielectric studies. The room-temperature symmetry of the entire system was tetragonal except for compositions containing more than 96 mole % KNbO₃, which had orthorhombic symmetry. The axial ratio, c/a , and the ferroelectric Curie temperature decreased from both the end-members. The lowest Curie temperature observed in the system was 175°C for the composition with 80 mole % KNbO₃. A generalization has been made on the variation of ferroelectric Curie temperatures with compositions in binary systems of perovskitetype solid solutions with and without a common cation.     

In Situ Formation of Hexaferrite Magnets within a 3Y-TZP Matrix: La2O3–ZnO–Fe2O3 and BaO–Fe2O3 Systems

The in situ formation of magnetoplumbite-type (M-type) hexaferrites within a 3Y-TZP matrix was examined for the La₂O₃–ZnO–Fe₂O₃ and BaO–Fe₂O₃ systems. The formation of barium hexaferrite (Ba-M) was rapid enough at a temperature of 1300°C for 2 h to result in a uniform dispersion of fine Ba-M particles in a tetragonal zirconia polycrystal (TZP) matrix. However, the formation of lanthanum-substituted hexaferrite (La-M) was rather sluggish, despite the existence of a charge-compensating divalent oxide. The 3Y-TZP/20-wt%-BaFe₁₂O₁₉ in situ composite possessed good magnetic properties, as well as moderately good mechanical properties.