Sol–Gel Route to Synthesis of Microporous Ceramic Membranes: Preparation and Characterization of Microporous TiO2 and ZrO2 Xerogels

This paper focuses on the preparation and characterization of pure TiO₂ and ZrO₂ xerogels. The preparation method is based on a sol–gel technique using metal tert -amyloxides as precursors to produce nano-sized metal oxide particles which are subsequently packed in a gelation process, eventually resulting in microporous xerogele. The unsupported TiO₂ and ZrO₂ xerogele produced in this manner have a mean pore diameter less than 2 nm and more than 50% microporosity. However, these gels, in their pure form, are thermally stable only to 350°C. Improved thermal stabilities of mixed metal oxide xerogels will be reported elsewhere.     

A Study of the Phase Relations of ZrO2–TiO2 and ZrO2–TiO2–SiO2

The phase relations of the systems ZrO₂–TiO₂ and ZrO₂–TiO₂–SiO₂ were investigated. X-ray diffraction techniques served as the principal means of analysis. The binary system ZrO₂–TiO₂ was found to be one of partial solid solutions with no intermediate compounds. A eutectic point was found to exist at 50 to 55 weight % ZrO₂ and 1600°C. A preliminary investigation of the ternary system ZrO₂–TiO₂–SiO₂, although not extensive, resulted in a better understanding of this system, with a fairly accurate location of some of its boundary lines. A eutectic point was located at 2% ZrO₂, 10% TiO₂, and 88% SiO₂ at approximately 1500°C.     

Low-Fire Processing of ZrO2–SnO2–TiO2 Ceramics

Effects of a liquid-phase-sintering aid, BaCuO₂+ CuO (BCC), on densification and microwave dielectric properties of (Zr_0.8Sn_0.2)TiO₄ (ZST) ceramics have been investigated. The densification kinetics of ZST are greatly enhanced with the presence of 2.5–5 wt% BCC, but become retarded when the amount of BCC increases further. At a given BCC content, moreover, slower densification kinetics are observed with a larger particle size of ZST. The above results are attributed to a chemical reaction taking place at the interface of BCC/ZST during firing. The ZST dissolves into BCC, forming crystalline phases of ZrO₂, SnO₂, CuO, and BaTi₈O₁₆ which reduce the amount of BCC flux available for liquid-phase sintering. The crystallization kinetics become more significant, compared with densification kinetics, with increasing the amount of BCC and the particle sizes of ZST. For samples with 2.5–5 wt% BCC, a high relative sintered density is obtained at 1000°C and the resulting microwave ceramics have a dielectric constant and a value of Q at 7 GHz in the ranges of 35–38 and 2800–5000, respectively.     

Immiscibility Area in the System TiO2–ZrO2–SiO2

A furnace for use in conjunction with the X-ray spectrometer was developed which was capable of heating small powdered specimens in air to temperatures as high as 1850°C. This furnace was also used for the heating and quenching of specimens in air from temperatures as high as 1850°C. An area of two liquids coexisting between 20 and 93 weight % TiO₂ above 1765°± 10°C. was found to exist in the system TiO₂–SiO₂, which is in substantial agreement with the previous work of other investigators. The area of immiscibility in the system TiO₂–SiO₂ was found to extend well into the system TiO₂–ZrO₂–SiO₂. The two liquids were found to coexist over a major portion of the TiO₂ (rutile) primary-phase area with TiO₂ (rutile) being the primary crystal beneath both liquids. The temperature of two-liquid formation in the ternary was found to fall about 80°C. with the first additions of ZrO₂ up to 3%. With larger amounts of ZrO₂ the change in the temperature of the boundary of the two-liquid area was so slight as to be within the limits of error of the temperature measurement. Primary-phase fields for TiO₂ (rutile), tetragonal ZrO₂, and ZrTiO₄ were found to exist in the system TiO₂–ZrO₂–SiO₂. SiO₂ as high cristobalite is known to exist in the system TiO₂–ZrO₂–SiO₂.     

SiO2–PbO–CaO–ZrO2–TiO2–(B2O3–K2O), A New Zirconolite Glass–Ceramic System: Crystallization Behavior and Microstructure Evaluation

Zirconolite (CaZrTi₂O₇) is a mineral that has a high containment capacity for actinides and lanthanides and is considered to be a good candidate for the immobilization of radioactive wastes. The glass–ceramic technique seems to be a very suitable and convenient method to produce zirconolite crystals by precipitating them in a specific glass matrix. In this study, development of a new zirconolite-based glass–ceramic belonging to SiO₂–PbO–CaO–ZrO₂–TiO₂–(B₂O₃–K₂O) system was investigated. The presence of PbO, together with B₂O₃ and K₂O, allowed the preparation of a X-ray diffraction (XRD) amorphous glass with a relatively high concentration of ZrO₂ and TiO₂, which was successfully converted to a glass–ceramic containing 34 wt% of zirconolite after heating at 770°C for 4 h. Differential thermal analysis, XRD, scanning electron microscope, and energy dispersive X-ray spectroscopy were used to determine the crystallization conditions, identify the crystallized phases, determine their compositions and quantities and observe and analyze the microstructures. The zirconolite crystals showed a platelet morphology with a monoclinic structure characterized by a =1.246 nm, b =0.7193 nm, c =1.128 nm, and β=100.508°.     

Stabilization of Tetragonal ZrO2 in ZrO2–SiO2 Binary Oxides

Gel-glasses of various compositions in the x ZrO₂^.(10 – x )SiO₂system were fabricated by the sol–gel process. Precipitation due to the different reactivities between tetraethyl orthosilicate (TEOS) and zirconium(IV) n -propoxide has been eliminated through the use of 2-methoxyethanol as a chelating agent. Thermal treatment of these gels produced crystalline ZrO₂particles. While monoclinic is the stable crystalline phase of zirconia at low temperatures, the metastable tetragonal phase is usually the first crystalline phase formed on heat treatment. However, stability of the tetragonal phase is low, and it transforms to the monoclinic phase on further heat treatment. In this study, it has been found that the transformation temperature increases as the SiO₂content in the ZrO₂–SiO₂ binary oxide increases. The most significant results were from samples containing only 2 mol% SiO₂, where the metastable tetragonal phase formed at low temperatures and remained stable over a broad temperature range. X-ray diffraction, transmission electron microscopy, and Fourier transform infrared spectroscopy were used to elucidate the structure of these binary oxides as a function of temperature.     

Sol–Gel Synthesis and Photocatalytic Activity of CeO2/TiO2 Nanocomposites

Uniform CeO₂ / TiO₂ composite nanoparticles with different Ce/Ti molar ratios have been successfully synthesized via the sol–gel method. The samples were characterized using differential thermal analysis (DTA), thermogravimetric analysis (TGA), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The surface state analysis by means of X-ray photoelectron spectroscopy (XPS) shows that the Ti element mainly exists as a chemical state of Ti⁴⁺, while the Ce element exists as a mixture of Ce³⁺ and Ce⁴⁺ oxidation states. The photocatalytic degradation of methyl orange (MeO) in CeO₂ / TiO₂ suspension was investigated. The results indicate that the CeO₂/TiO₂ nanocomposites show higher photocatalytic activity than pure TiO₂. Photodegradation of MeO can be improved by increasing the Ce/Ti molar ratio in the initial 15 min.     

Sol–Gel Synthesis and Characterization of Ag and Au Nanoparticles in SiO2, TiO2, and ZrO2 Thin Films

Silver and gold nanoparticles were synthesized by the sol–gel process in SiO₂, TiO₂, and ZrO₂ thin films. A versatile method, based on the use of coordination chemistry, is presented for stabilizing Ag⁺ and Au³⁺ ions in sol–gel systems. Various ligands of the metal ions were tested, and for each system it was possible to find a suitable ligand capable of stabilizing the metal ions and preventing gold precipitation onto the film surface. Thin films were prepared by spin-coating onto glass or fused silica substrates and then heat-treated at various temperatures in air or H₂ atmosphere for nucleating the metal nanoparticles. The Ag particle size was about 10 nm after heating the SiO₂ film at 600°C and the TiO₂ and ZrO₂ films at 500°C. After heat treatment at 500°C, the Au particle size was 13 and 17 nm in the TiO₂ and ZrO₂ films, respectively. The films were characterized by UV–vis optical absorption spectroscopy and X-ray diffraction, for studying the nucleation and the growth of the metal nanoparticles. The results are discussed with regard to the embedding matrix, the temperature, and the atmosphere of the heat treatment, and it is concluded that crystallization of TiO₂ and ZrO₂ films may hinder the growth of Ag and Au particles.     

Chemical Interactions Promoting the ZrO2 Tetragonal Stabilization in ZrO2–SiO2 Binary Oxides

Metastable tetragonal ZrO₂ phase has been observed in ZrO₂–SiO₂ binary oxides prepared by the sol–gel method. There are many studies concerning the causes of ZrO₂ tetragonal stabilization in binary oxides such as Y₃O₂–ZrO₂, MgO–ZrO₂, or CaO–ZrO₂. In these binary oxides, oxygen vacancies cause changes or defects in the ZrO₂ lattice parameters, which are responsible for tetragonal stabilization. Since oxygen vacancies are not expected in ZrO₂–SiO₂ binary oxides, tetragonal stabilization should just be due to the difficulty of zirconia particles growing in the silica matrix. Furthermore, changes in the tetragonal ZrO₂ crystalline lattice parameters of these binary oxides have recently been reported in a previous paper. The changes of the zirconia crystalline lattice parameters must result from the chemical interactions at the silica–zirconia interface (e.g., formation of Si–O–Zr bonds or Si–O⁻ groups). In this paper, FT-IR and ²⁹Si NMR spectroscopy have been used to elucidate whether the presence of Si–O–Zr or Si–O⁻ is responsible for tetragonal phase stabilization. Moreover, X-ray diffraction, Raman spectroscopy, and transmission electron microscopy have also been used to study the crystalline characteristics of the samples.     

Ionically Conducting Composite Membranes from the Li2O–Al2O3–TiO2–P2O5 Glass–Ceramic

This paper reports processing of lithium ion-conducting, composite membranes comprised of 14Li₂O·9Al₂O₃·38 TiO₂·39P₂O₅ glass–ceramic and polyethylene. The processing involved tape casting of 14Li₂O·9Al₂O₃·38TiO₂·39P₂O₅ glass powder with organic additives into tapes, subjecting the green tape to binder burnout and thermal soaking in the temperature range of 950°–1100°C, and finally infiltrating the porous tape with polyethylene solution. The ionic conductivity and microstructure of 150–350 μm thick membranes were characterized and are discussed in this paper. The crystallites of the glass–ceramic show liquid-like conductivity at ambient temperature, whereas the grain boundary conductivity is lower by a factor of five. The lower grain boundary conductivity is explained on the basis of crystallographic mismatch and the existence of AlPO₄ at the grain boundary. The polyethylene infiltration in the porous membrane improved mechanical resilience with a minor adverse effect on conductivity.     

Sol–Gel Fabrication of Epitaxial and Oriented TiO2 Thin Films

Thin films of titania have been prepared by spin coating on fused silica, Si(100), and rutile(110), starting with a sol–gel process. The alkoxide solution was chelated with diisopropanolamine, and the resulting precursor solution was hydrolyzed prior to coating. Oriented rutile films were obtained on fused silica and Si(100), while epitaxially oriented film was formed on rutile (110). X-ray diffraction results indicated that the as-deposited films transformed to rutile via anatase with increasing temperature. The phase transformation temperature was found to be dependent on the substrate, and it was in general higher on the substrates than that observed for the gel powder. Microstructural studies revealed that these films consisted of finely dispersed grains of 0.05 to 0.15 μm in size.     

Nanometer-Sized ZrO2 Particles Prepared by a Sol–Emulsion–Gel Method

ZrO₂ powder was prepared by a sol–emulsion–gel method at temperatures below 140°C from ZrO(NO₃)₂· n H₂O. The asprepared powder was amorphous, but crystallized into the tetragonal structure by 600°C. The metastable tetragonal powder (600°C) was comprised of ultrafine 4- to 6-nm size particles. On heat treatment, the tetragonal form completely transformed into the monoclinic state at 1100°C. Preliminary studies indicate good sinterability with densities greater than 94% at 1100°C and with a grain size of 0.25 μ.     

Thermodynamic Calculation of the ZrO2–YO1.5–MgO System

A thermodynamic evaluation of the ZrO₂-MgO system has been developed and combined with previous assessments of the ZrO₂–YO_1.5 and YO_1.5–MgO systems to describe the ZrO₂–YO_1.5-MgO Systems to describe the ZrO₂–YO_1.5-MgO system by means of Bonnier's equation. The calculated results are shown by isothermal and vertical sections, a projection of the liquidus surfaces, and the reaction scheme. Comparisons between calculated and experimental diagrams demonstrate that the calculations satisfactorily account for most of the available experimental data.     

Phase Stability and Physical Properties of Cubic and Tetragonal ZrO2 in the System ZrO2–Y2O3–Ta2O5

The cubic ( c -ZrO₂) and tetragonal zirconia ( t -ZrO₂) phase stability regions in the system ZrO₂–Y₂O₃–Ta₂O₅ were delineated. The c -ZrO₂ solid solutions are formed with the fluorite structure. The t -ZrO₂ solid solutions having a c/a axial ratio (tetragonality) smaller than 1.0203 display high fracture toughness (5 to 14 MPa · m^1/2), and their instability/transformability to monoclinic zirconia ( m -ZrO₂) increases with increasing tetragonality. On the other hand, the t -ZrO₂ solid solutions stabilized at room temperature with tetragonality greater than 1.0203 have low toughness values (2 to 5 MPa · m^1/2), and their transformability is not related to the tetragonality.     

GeO2-Based Sol–Gel Films

This paper describes the preparation of new oxide host materials for Er³⁺ based on GeO₂ by the sol-gel method. The characterization of these new materials is reported, with particular regard to the crystallization behavior: the tendency of GeO₂ gels to crystallize during thermal treatment, in fact, is a critical problem. The investigated systems, powders and films, are GeO₂-SiO₂, with different compositions, and 80GeO₂20M _x O _y , with M = Nb, Sn, Ti, Te.     

Properties of (Y)ZrO2–Al2O3 and (Y)ZrO2–Al2O3–(Ti or Si)C Composites

The effect of Al₂O₃ and (Ti or Si)C additions on various properties of a (Y)TZP (yttria-stabilized tetragonal zirconia polycrystal)–Al₂O₃–(Ti or Si)C ternary composite ceramic were investigated for developing a zirconia-based ceramic stronger than SiC at high temperatures. Adding Al₂O₃ to (Y)TZP improved transverse rupture strength and hardness but decreased fracture toughness. This binary composite ceramic revealed a rapid loss of strength with increasing temperature. Adding TiC to the binary ceramic suppressed the decrease in strength at temperatures above 1573 K. The residual tensile stress induced by the differential thermal expansion between ZrO₂ and TiC therefore must have inhibited the t - → m -ZrO₂ martensitic transformation. It was concluded that a continuous skeleton of TiC prevented grain-boundary sliding between ZrO₂ and Al₂O₃. In contrast, for the ternary material containing β-SiC in place of TiC, the strength decreased substantially with increasing temperature because of incomplete formation of the SiC skeleton.     

Stability Domains of TiO2–Ti3O5–Ti2O3–TiC/Ti(CN) Systems During Reduction Process

The phase domain of Ti₃O₅–Ti₂O₃–Ti(CO) at 1580 K was determined from the formation energies of Ti(C _x O _y ), as calculated via the Gibbs–Duhem equation. An extensive Ti(CO) domain is attributed to the high affinity between TiC and TiO. The phase domain of Ti₃O₅–Ti₂O₃–Ti(CN) was obtained at 1673 K using the formation energies of Ti(C _x N _y ). This study shows that the stable region for Ti₂O₃ is significantly small in the Ti₃O₅–Ti₂O₃–Ti(CN) phase domain. It demonstrates the absence of TiO and Ti₂O₃ in the normal syntheses of TiC and Ti(CN) from TiO₂, respectively.     

PbTiO3–PbO–SiO2 Glass-Ceramic Thin Film by a Sol–Gel Process

PbTiO₃(PT)-PbO-SiO₂ glass-ceramic thin films were pro-duced by a sol-gel process. The crystallization of PT oc-curred at ∼700°C and was higher than that in PT-PbO-B₂ O₃ sol-gel glass-ceramics. A pinhole-free thin film was obtained by a rapid thermal annealing process when the designed glass-forming phase content in the thin film was >24 vol%. The measured dielectric constants of the films fairly agreed with the predicted values, based on a parallel mixing model. The dielectric constant was 219 and the di-electric loss was 0.04 in the 0.6PT-0.4(PbO-SiO₂) film that was fired at 700°C.     

Solubility of TiO2 in ZrO2

The solubility of TiO₂ in tetragonal ZrO₂ is 13.8±0.3 mol% ui 1300°C, 14.9±0.2 mol% at 1400°C, and 16.1±0.2 mol% at 1500°C. These solid solutions transform to metastable monoclinic solid solutions without compositional change on cooling to room temperature.