Influence of stoichiometric ratio on water absorption in epoxy resins

Dielectric, gravimetric, dynamic mechanical, and infrared measurements are reported on the effect of different stoichiometric ratios on the water absorption of diglycidyl ether of bisphenol A (DGEBA), MY720 (Ciba Geigy) cured with stoichiometric variations of triethylenetetramine (TETA), (BDH). Resin samples were prepared with stoichiometric ratios of epoxy:amine from 3 : 1 through 1 : 1 to 1 : 3. Analysis of the water absorption characteristics of these materials showed the existence of water in two different environments; molecules bound to specific sites in the matrix and clustered in microvoids as “free water.” Diffusion coefficients and equilibrium water uptake were shown to markedly increase with an increase in the amine ratio. An anomaly observed in dielectric results is attributed to a high rate of diffusion in the high amine ratio materials. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2369–2376, 1998     

Effect of cure temperature on the structure and water absorption of epoxy/amine thermosets

Dielectric and rheological measurements are reported on the effect of cure temperature on the water absorption of tris[(2,3-epoxypropoxy)phenyl] methane cured with a 1 : 1 stoichiometric ratio of 4,4′-diaminodiphenylsulphone. Analysis of the water absorption characteristics of these materials using a combination of dielectric and gravimetric measurements has indicated that water molecules can be found in two distinctly different types of environments. There are water molecules which are strongly interacting with polar groups and water molecules clustered together into sub-micro-scale cavities within the matrix structure. Changes in the final cure temperature have the effect of changing both the extent and distribution of the types of water molecules present in the matrix. Validation of the diffusion coefficients obtained from the dielectric analysis is based on a comparison with gravimetric data and the implications are discussed. Differences observed between these two different types of measurement are related to peculiarity in the dielectric method and its extreme sensitivity to interfacial phenomena.     

Fluorescence labels to monitor water absorption in epoxy resins

Water uptake phenomena was studied in a group of commercial epoxy based thermosets using gravimetric and fluorimetric analysis. The different epoxy formulations were labeled with two dansyl derivatives differing in the spacer length between the chain and the fluorophore moiety. The fluorimetric method consisted of monitoring the changes in the first moment of the dansyl emission band as a function of water immersion time. Using the fluorescence, it was possible to obtain the parameters that govern the water diffusion process and there was a good concordance with gravimetric results. Furthermore, the fluorescence response of the dansyl moieties was used to study the effect of the molecular structure of the polymers in the water absorption process.     

Model compound studies on the amine cure of epoxy resins

Monoepoxy phenyl glycidyl ether, curing agent p-chloroaniline, and the substituted urea type accelerator Monuron were used as a model system for studying the amine cure of epoxies. Reactions were carried out at 120°C with amine to epoxy equivalent rations of 0.25 and 1.0 Reaction mixtures were analyzed primarily by reverse phase high performance liquid chromatography. Three types of reactions occur; simple amine addition to epoxy, homopolymerization of epoxy, and epoxy polymerization involving the addition products. In the absence of accelerator the reaction involved simple addition. With the accelerator, there was competition between addition and polymerization, the balance depending on the amine to epoxy equivalent ratio. Both addition and polymerization were important for a ratio of 1, but polymerization far outweighed addition for a ratio of 0.25.     

Competition between cure and thermal degradation in a high Tg epoxy system: Effect of time and temperature of isothermal cure on the glass transition temperature

The isothermal cure of a diglycidyl ether of bisphenol A with a tetrafunctional aromatic diamine has been studied in an attempt to achieve full cure (maximum glass transition temperature, T_g∞, ca. 170°C). Since high temperatures of cure are necessary for high T_g∞ systems (because of low reaction rates after vitrification), cure and thermal degradation reactions often compete. In this work T_g is used as a direct measure of conversion. An approach leading to a series of iso-T_g contours in a temperature vs. time transformation (TTT) diagram, which can be used to design time-temperature cure paths leading to particular values of T_g, is discussed.     

Some aspects of monuron-accelerated dicyandiamide cure of epoxy resins

The synergistic effect of dicyandiamide and certain trisubstituted ureas in the curing of epoxy resin is shown by differential scanning calorimetry and exotherm profiles. When 3-(p-chlorophenyl)-1,1-dimethylurea (Monuron) was reacted with dicyandiamide, we could isolate dimethylamine and a derivative of dicyandiamide. The role of these products in epoxy resin curing is speculated.     

Comparison of microwave and thermal cure of epoxy resins

Stoichiometric mixtures of DGEBA (diglycidyl ether of bisphenol A)/DDS (diaminodiphenyl sulfone) and DGEBA/mPDA (meta phenylene diamine) have been isothermally cured by electromagnetic radiation and conventional heating using thin film sample configurations. Fourier transform infrared spectroscopy (FTIR) was used to measure the extent of cure. Thermal mechanical analysis (TMA) was used to determine the glass transition temperatures directly from the cured thin film samples. Well-defined glass transitions were observed in the TMA thermograph for both thermal and microwave cured samples. Significant increases in the reaction rates have been observed in the microwave cured DGEBA/DDS samples. Only slight increases in the reaction rates have been observed in the microwave cured DGEBA/mPDA samples. Higher glass transition temperatures were obtained in microwave cured samples compared to those of thermally cured ones after gelation. The magnitude of increases of glass transition temperature is much larger for the DGEBA/DDS system than DGEBA/mPDA system. The microwave radiation effect was much more significant in DGEBA/DDS system than in DGEBA/mPDA system. DiBenedetto's model was used to fit the experimental T_g data of both thermal and microwave cured epoxy resins.     

Catalytic activity of graphite-based nanofillers on cure reaction of epoxy resins

The strong influence of graphite oxide (GO) nanofiller on the glass transition temperature (T_g) of epoxy resins, generally attributed to restricted molecular mobility of the epoxy matrix by the nanofiller or to the crosslinking of GO layers via the epoxy chains, is investigated. The study confirms that large increases of the glass transition temperature of the nanocomposite can be observed in presence of GO. However, similar T_g increases are observed, when the filler is a high-surface-area graphite (HSAG), lacking oxidized groups. Moreover, these T_g differences tend to disappear as a consequence of aging or thermal annealing. These results suggest that the observed T_g increases are mainly due to a catalytic activity of graphitic layers on the crosslinking reaction between the epoxy resin components (epoxide oligomer and di-amine), rather than to reaction of the epoxide groups with functional groups of GO. This hypothesis is supported by investigating the catalytic activity of graphite-based materials on reactions between analogous monofunctional epoxide and amine compounds.     

Torsional braid analysis of the aromatic amine cure of epoxy resins

The cure behavior of diglycidyl ether of bisphenol A (DGEBA) type of epoxy resins with three aromatic diamines, 4,4′-diaminodiphenyl methane (DDM), 4,4′-diaminodiphenyl sulfone (44DDS), and 3,3′-diaminodiphenyl sulfone (33DDS) was studied by torsional braid analysis. For each curing agent the stoichiometry of the resin mixtures was varied from a two to one excess of amino hydrogens per epoxy group to a two to one excess of epoxy groups per amino hydrogen. Isothermal cures of the resin mixtures were carried out from 70 to 210°C (range depending on epoxy—amine mixture), followed by a temperature scan to determine the glass transition temperature (T_g). The times to the isothermal liquid-to-rubber transition were shortest for the DDM mixtures and longest for the 44DDS mixtures. The liquid-to-rubber transition times were also shortest for the amine excess mixtures when stoichiometry was varied. A relatively rapid reaction to the liquid-to-rubber transition was observed for the epoxy excess mixtures, followed by an exceedingly slow reaction process at cure temperatures well above the T_g. This slow process was only observed for epoxy excess mixtures and eventually led to significant increases in T_g. Using time—temperature shifts of the glass transition temperature vs. logarithm of time, activation energies approximately 50% higher were derived for this process compared to those derived from the liquid-to-rubber transition. The rate of this reaction was virtually independent of curing agent and was attributed to etherification taking place in the epoxy excess mixtures. © 1994 John Wiley & Sons, Inc.     

Structure-water absorption relationships for amine-cured epoxy resins

The equilibrium water absorption has been measured for 23 epoxide-amine networks of various structure including di, tri, and tetra functional epoxides, and diamines, which were mainly of the dianiline type (more or less sterically hindered in some cases). The comparative study of these systems shows clearly that the main hydrophilic loci are in the vicinity of tertiary amines, and that these latter groups play a concerted role with hydroxyl groups in the β position, in water bonding. Additive relationships between structure and equilibrium water absorption derived from these observations are proposed.     

Dielectric studies of water in epoxy resins

Dielectric measurements are reported on amine-cured epoxy resin samples over a frequency range from 200 Hz to 200 kHz and a temperature range from ?60°C to 70°C as a function of molecular weight of the diglycidyl ether and water content. The effects of change of the molecular weight of the diglycidyl ether on the dielectric relaxation are small in comparison with the changes observed on the introduction of water into the matrix. Analysis of the data indicates the presence of cluster—free and bound—molecularly dispersed water. The former are presumed to be found in voids and cavities which arise in curing powder samples. The conductivity of the water-doped samples reflects the mobility of the water and is compared with the predictions of theories for amorphous materials.     

Assessment of residual stresses during cure and cooling of epoxy resins

A new stress monitoring technique, a stress-tracking device, is described here. It has been used to study some important properties of epoxy resin. Residual stresses, including a curing shrinkage stress and a cooling shrinkage stress, were measured automatically and continuously during curing and cooling. Simultaneously, information such as an apparent gelation time and glass transition temperature were obtained directly during the experiment. These epoxy resin properties were related to the extent of cure. Varying cure temperature produced changes of cure behavior, which resulted in different residual stresses.     

The effect of network structure on moisture absorption of epoxy resins

An investigation of the effect of modifying the network structure on moisture absorption of epoxies was performed. The network was modified by crosslinking the epoxides with various mono/diamine proportions, resulting in decreasing density and increasing free volume. It was discovered, however, that concomitant effects, i.e., the formation of a two-phase structure, and changes in resin polarity and in resin–water affinity predominated. Thus, compositions with higher chain molecular weights between crosslink points yet exhibited lower diffusion coefficients. Also, when drastic swelling conditions (such as a water-boil treatment) were employed, moisture absorption was facilitated by penetration via newly formed microcracks.     

Settling behavior of fillers in thermosetting epoxy casting resins during cure

Using a theory based on a modified Stokes' law equation, the settling behavior of fillers was investigated (glass beads and silica powder) in thermosetting epoxy casting resins during cure. In this study a suspension (a thermosetting epoxy casting resin) containing a large amount of filler particles is assumed to be a homogeneous fluid, and the settling phenomena are treated such that one or more particles of the filler settle into the homogeneous fluid under gravity without interference from other particles. The viscosity increase of the fluid during cure is taken into consideration. The experimental results agree well with the theoretical predictions when the settling distances are small and the particle size distribution is narrow. When these conditions are not satisfied, various effects are observed such as convection, filtering, combination, bottom effect, and a broad particle size distribution. In addition, the formation of a compression zone and of a compaction zone are clearly observed.     

In situ cure monitoring of epoxy resins using fiber-optic Raman spectroscopy

Fiber-optic Raman spectroscopy was used to monitor the curing of epoxy resins in situ for eventual application to polymer composite processing. A 200-μm diameter quartz fiberoptic sensor immersed in liquid resin was used to obtain Raman spectra for a concentration series of diglicidyl ether of bisphenol-A in its own reaction product with diethylamine using an 820 nm continuous-wave diode laser excitation. A Raman peak at 1240 cm^?1 was assigned to a vibrational mode of the oxirane (epoxide) ring and its normalized intensity was found to be linearly related to the concentration of epoxide groups in the resin mixtures. Raman peaks at 1112 and 1186 cm^?1 associated with phenyl and gem-dimethyl resin backbone vibrations, respectively, did not change in intensity due to the curing reaction and were used as internal references to correct the Raman spectra for intensity changes due to density fluctuations and instrumental variations during the experiments. Fiber-optic Raman spectroscopy was used to monitor the extent of reaction in situ for the room-temperature cure of phenyl glicidyl ether with diethylamine. The extent of reaction of the epoxide groups calculated from the Raman spectra were in excellent agreement with kinetic data from Fourier transform near-infrared absorbance measurements made under the same conditions. © 1994 John Wiley & Sons, Inc.

1 This article is a US Government work and, as such, is in the public domain in the United States of America.

     

Effect of various epoxy fortifiers on the reactivity in curing of epoxy resins

Diglycidyl ether of ethylene glycol was prepared and used as a reactive diluent in the curing of an epoxy resin, based on diglycidyl ether of bisphenol A. Effect of different fortifiers on the curing reaction of the resin-diluent system has been investigated using differential scanning calorimetry. The dynamic scans were analyzed using four different relations to evaluate the kinetic parameters, the activation energy and the order of the reaction. The reactions are found to follow first order kinetics with an activation energy in the range of 36 – 84 kJ mol^-1.     

Time-temperature–transformation (TTT) diagrams of high Tg epoxy systems: Competition between cure and thermal degradation

The cure behavior and thermal degradation of high T_g epoxy systems have been investigated by comparing their isothermal time-temperature-transformation (TTT) diagrams. The formulations were prepared from di- and trifunctional epoxy resins, and their mixtures, with stoichiometric amounts of a tetrafunctional aromatic diamine. The maximum glass transition temperatures (T_g∞) were 229°C and > 324°C for the fully cured di- and trifunctional epoxy materials, respectively. Increasing functionality of the reactants decreases the times to gelation and to vitrification, and increases the difference between T_g after prolonged isothermal cure and the temperature of cure. At high temperatures, there is competition between cure and thermal degradation. The latter was characterized by two main processes which involved devitrification (decrease of modulus and T_g) and revitrification (char formation). The experimentally inaccessible T_g∞ (352°C) for the trifunctional epoxy material was obtained by extrapolation from the values of T_g∞ of the less highly crosslinked systems using a relationship between the glass transition temperature, crosslink density, and chemical structure.     

Effect of ductility on the fatigue behavior of epoxy resins

The effect of ductility on fatigue behavior was studied using two DGEBA-based (diglycidyl ether of bisphenol A) epoxies: a ductile Epon 815/Versamid 140 and a brittle Epon 828/Epon Z. Failure modes were different although normalized stress-life relations were similar for both resins. Two competing failure mechanisms were identified: viscoelastic creep, and nucleation and coalescence into a main crack of microcracks. No signs of crazing or fibrillation were detected. The plastic elongation during fatigue was larger in Epon 815/Versamid 140. Fracture sources showed cracked material surrounded by a region of stable growth of the main crack. In the brittle Epon 828/Epon Z cracked material was scarce and the crack initiation region was clean, especially at high stress levels. Discontinuous crack growth bands and striations were seen in the stable crack growth regions. During unstable propagation the crack advanced at different levels joined by deep cleavage steps. Branching of the main crack occurred only in the brittle resin at the final stage of propagation.