Shift of morphotropic phase boundary in high-performance fine-grained PZN–PZT ceramics

The fine-grained xPb(Zn_1/3Nb_2/3)O₃–(1 − x)Pb(Zr_0.47Ti_0.53)O₃ system has been prepared from submicron precursor powders obtained by high-energy ball milling method. The addition of PZN induces a decrease of grain size from an initial micron scale to a submicron scale, accompanying with the phase transition from tetragonal to morphotropic phase boundary (MPB), and then rhombohedral side. Interestingly, compared to the former published data for coarse-grained ceramic, the MPB has shifted from 50% to 30% PZN content side due to the enhancement of the internal stress for fine-grained ceramic. The enhanced electrical and mechanical performances are closely associated with the phase structure and grain size. A high piezoelectric property (d₃₃ = 380 pC/N and k_p = 0.49) as well as mechanical performance (H_v = 5.0 GPa and K_IC = 1.33 MPa m^1/2) were obtained simultaneously for the MPB 0.3PZN–0.7PZT ceramics with an average grain size of 0.65 μm.     

Phase transition behavior and electrical properties of (1 − x)Bi0.5Na0.5TiO3–x(Na0.53K0.44Li0.04)(Nb0.88Sb0.08Ta0.04)O3 lead-free ceramics

(1 ? x)Bi_0.5Na_0.5TiO₃–x(Na_0.53K_0.44Li_0.04)(Nb_0.88Sb_0.08Ta_0.04)O₃ (BNT–xNKLNST) with x = 0–0.10 lead-free piezoelectric ceramics were prepared by a solid state method, and the structure and electrical properties were investigated in this study. It is found that a morphotropic phase boundary (MPB) of rhombohedral (R) and tetragonal (T) phase exists in the range of 0.03 ≤ x ≤ 0.05 and the structure changes to paraelectric phase when x > 0.07. The samples with x = 0.05 exhibit improved electrical properties owing to the formation of MPB, which are as follows: piezoelectric constant d₃₃ = 120 pC/N, remnant polarization P_r = 39.4 μC/cm² and coercive field E_c = 3.6 kV/mm. These results indicate that the enhanced piezoelectric properties for BNT can be achieved by forming the coexistence of R and T phase.     

Reduced dielectric loss and strain hysteresis in (0.97−x)BiScO3–xPbTiO3–0.03Pb(Mn1/3Nb2/3)O3 piezoelectric ceramics

(0.97−x)BiScO₃–xPbTiO₃–0.03Pb(Mn_1/3Nb_2/3)O₃ (BS–PT–PMnN) ceramics were prepared by solid-state reaction method. X-ray diffraction analysis revealed that the morphotropic phase boundary (MPB) of BS–PT–PMnN ceramics located near x=0.58. The high Curie temperature (437 °C), large piezoelectric constant (300 pC/N), low dielectric loss (0.015) and small strain hysteresis (20%) were obtained for the MPB composition. Its dielectric loss and strain hysteresis were reduced down to one third and half those of pure BiScO₃–PbTiO₃ (BS–PT) ceramics, respectively. In addition, the maximum vibration velocity of the BS–PT–PMnN ceramics was 0.85 ms⁻¹, much superior to those of BS–PT (0.15 ms⁻¹) and modified PZT (0.4 ms⁻¹) ceramics. These results indicated BS–PT–PMnN ceramics were promising candidates for high temperature piezoelectric applications.     

Investigation of dielectric and piezoelectric properties in Pb(Ni1/3Nb2/3)O3–PbHfO3–PbTiO3 ternary system

The dielectric and piezoelectric properties were investigated in the (1 ? x)Pb(Hf_1?yTi_y)O₃–xPb(Ni_1/3Nb_2/3)O₃ (PNN–PHT, x = 0.05–0.50, y = 0.55–0.70) ternary system. The morphotropic phase boundary (MPB) was determined by X-ray powder diffraction analysis. Isothermal map of Curie temperature (T_C) related to the compositions in the phase diagram was obtained. The optimum dielectric and piezoelectric properties were achieved in ceramics with the MPB compositions, with the maxima values being on the order of 6000 and 970pC/N, respectively. Rayleigh analysis was used to study the extrinsic contribution (domain wall motion) in PNN–PHT system, where the extrinsic contribution was found to be ～30% for composition 0.49PNN–0.51PHT(30/70), showing a high nonlinearity.     

Synthesis of (K,Na) (Nb,Ta)O3 lead-free piezoelectric ceramic powders by high temperature mixing method under hydrothermal conditions

A facile hydrothermal route via high temperature mixing method was used to synthesize (K, Na) (Nb, Ta)O₃ lead-free piezoelectric ceramic powders. The influence of Ta doping and K⁺/(K⁺ + Na⁺) molar ratios in the starting solution on the resultant powders were investigated by X-ray diffraction, scanning electron microscope, transmission electron microscopy, and selected area electron diffraction. The Ta element was successfully doped into the alkaline niobate structure to form crystalline (K, Na) (Nb, Ta)O₃ lead-free piezoelectric ceramics powder. The microstructure, piezoelectric, ferroelectric, and dielectric properties of the sintered (K, Na) (Nb, Ta)O₃ ceramics from the obtained powders were investigated. The piezoelectric coefficient (d₃₃), electromechanical coupling coefficient (k_p), dielectric constant (?_r), and remnant polarization (P_r) of the sample sintered at 1180 °C show optimal values of 210 pC/N, 34.0%, 2302, and 19.01 μC/cm², respectively.     

Compositional range and electrical properties of the morphotropic phase boundary in the Na0.5Bi0.5TiO3–K0.5Bi0.5TiO3 system

We have investigated the Na_0.5Bi_0.5TiO₃–K_0.5Bi_0.5TiO₃ (NBT–KBT) system, with its complex perovskite structure, as a promising material for piezoelectric applications. The NBT–KBT samples were synthesized using a solid-state reaction method and characterized with XRD and SEM. Room-temperature XRD showed a gradual change in the crystal structure from tetragonal in the KBT to rhombohedral in the NBT, with the presence of an intermediate morphotropic region in the samples with a compositional fraction x between 0.17 and 0.25. The fitted perovskite lattice parameters confirmed an increase in the size of the crystal lattice from NBT towards KBT, which coincides with an increase in the ionic radii. Electrical measurements on the samples showed that the maximum values of the dielectric constant, the remanent polarization and the piezoelectric coefficient are reached at the morphotropic phase boundary (MPB) (? = 1140 at 1 MHz; P_r = 40 μC/cm²; d₃₃ = 134 pC/N).     

Morphotropic phase boundary in the BNT–BT–BKT system

Lead-free x Bi_0.5Na_0.5TiO₃–y BaTiO₃–z Bi_0.5K_0.5TiO₃ piezoelectric ceramics were synthesized by a conventional solid state reaction method. The microstructure, ferroelectric and piezoelectric properties of the ceramics were investigated. Structure measurements by X-ray diffraction with Rietveld refinement have allowed us to specify more precisely the morphotropic phase boundary (MPB) in this system. For (1 ? x) BNT–x BT solid solution ceramics, the 0.94 BNT–0.06 BT morphotropic composition shows the higher values with d₃₃ = 170 pC/N, k_p = 0.35 and k_t = 0.53. In the case of (1 ? x) BNT–x BKT compositions, the d₃₃, k_p and k_t are, respectively, 137 pC/N, 0.39 and 0.54 for the 0.80 BNT–0.20 BKT ceramic. On the other hand, the ternary 0.865 BNT–0.035 BT–0.100 BKT morphotropic composition shows high piezoelectric constant and electromechanical coupling factors (d₃₃ = 133 pC/N, k_p = 0.26 and k_t = 0.57).     

A new Pb(Lu1/2Nb1/2)O3–PbZrO3–PbTiO3 ternary solid solution with morphotropic region and high Curie temperature

A ceramic ternary system of (1?x?y)Pb(Lu_1/2Nb_1/2)O₃–xPbZrO₃–yPbTiO₃ (PLuN–PZ–PT) has been prepared by two-step synthetic process and characterized by X-ray powder diffraction and electric measurements. A morphotropic phase boundary (MPB) region has been delimited in the ternary system at room temperature. With the PLuN content increasing, the morphotropic phase boundary region becomes broad as well as the dielectric peak. The best comprehensive piezoelectric properties were achieved at MPB composition 0.42PLuN–0.1PZ–0.48PT, with the piezoelectric coefficients d₃₃, the Curie temperature T_c, the planar electromechanical coupling factor K_p, and the remnant polarizations P_r being 367 pC/N, 360 °С, 68% and 35 μС/cm², respectively. The results indicate that the PLuN–PZ–PT ternary ferroelectric material may be a promising candidate for high-power electromechanical transducers that can operate in a large temperature range.     

Structural and electrical properties of Na0.47K0.47Li0.06NbO3 lead-free piezoelectric ceramics modified by AgSbO3

(1?x)Na_0.47K_0.47Li_0.06NbO₃ (NKLN)–xAgSbO₃ lead-free piezoelectric ceramics were prepared using a reaction sintering method. The effects of AgSbO₃ doping on the structural and electrical properties of NKLN ceramics sintered at 1000–1040 °C were studied. The dopant affected densification, phase content, sintering temperature, microstructure and electrical properties. Variations in the relative intensity of X-ray diffraction peaks were consistent with Ag⁺ and Sb⁵⁺ ions substituting on the perovskite lattice to produce a change in the proportions of co-existing tetragonal and orthorhombic phases. Grain growth during secondary re-crystallization was also affected. The temperature of the orthorhombic–tetragonal (O–T) phase transition and the Curie temperature (T_C) decreased as a result of AgSbO₃ modifications. The dielectric and piezoelectric properties are enhanced for the composition near the orthorhombic–tetragonal polymorphotropic phase boundary. The 0.92Na_0.47K_0.47Li_0.06NbO₃–0.08AgSbO₃ ceramics exhibited optimum electrical properties (d₃₃=252 pC/N, ε_r=1450, tan δ=0.02, and T_C=280 °C). These results reveal that (1?x)Na_0.47K_0.47Li_0.06NbO₃–xAgSbO₃ ceramics are promising materials for lead-free piezoelectric application.     

Preparation,structure, and electric properties of the Pb(Zn1/3Nb2/3)O3–Pb(Yb1/2Nb1/2)O3–PbTiO3 ternary ferroelectric system ceramics near the morphotropic phase boundary

Ceramics of the xPb(Zn_1/3Nb_2/3)O₃–(1 ? x ? y)Pb(Yb_1/2Nb_1/2)O₃–yPbTiO₃ (PZN–PYN–PT) ternary system were synthesized using a modified two-step columbite precursor method which can effectively suppress the pyrochlore phase. A morphotropic phase boundary (MPB) region, separating tetragonal and rhombohedral phases in the ternary systems has been determined. The electric properties of the compositions near MPB region were investigated. Dielectric response exhibits relaxor-like characteristics with broad dielectric peaks and dispersive dielectric behavior with respect to frequency and temperature. The phase diagram of the 0.45PZN–(0.55 ? y)PYN–yPT pseudo-binary system in the composition range of 0.15 < y < 0.35 was established based on dielectric measurements. The optimal properties were achieved in the MPB composition of 0.52PZN–0.21PYN–0.27PT with piezoelectric coefficient d₃₃, dielectric permittivity ε′, planar electromechanical coupling k_p, dielectric loss tan δ, coercive field E_c, remnant polarization P_r, and T_C being of 558 pC/N, 2065, 62%, 0.2%, 19.88 kV/cm, 31.44 μC/cm² and 259.5 °C, respectively, showing potential usage in high-temperature electromechanical applications.     

Large-strain 0.7Pb(ZrxTi1−x)O3–0.1Pb(Zn1/3Nb2/3)O3–0.2Pb(Ni1/3Nb2/3)O3 piezoelectric ceramics for high-temperature application

0.7Pb(Zr_xTi_1−x)O₃–0.1Pb(Zn_1/3Nb_2/3)O₃–0.2Pb(Ni_1/3Nb_2/3)O₃ (0.7PZT–0.1PZN–0.2PNN, x = 0.44–0.47) piezoelectric powders and ceramics have been prepared through conventional solid-state reaction method. Outstanding piezoelectric and dielectric properties occurred at the morphotropic phase boundary (MPB), which was characterized by the X-ray diffraction spectrum. The MPB composition (x = 0.46) performed high d₃₃ value (641 pC/N), indicating that the system suited large-strain application. The field-induced strain reached 0.25% under a considerably low electric field (0.8 kV/mm) according to the bipolar strain *S–E loops. The effect of the grain size on the aging phenomenon and temperature stability has also been investigated. Due to higher Curie temperature and smaller grain size, the 0.7PZT–0.1PZN–0.2PNN ceramics maintained a high d₃₃ level after depoling treatment, revealing a superior strain capacity for high-temperature application.     

Structure and electrical properties of PZT–PMS–PZN piezoelectric ceramics

The quaternary piezoelectric ceramics of Pb(Zr_0.52Ti_0.48)O₃–Pb(Mn_1/3Sb_2/3)O₃–Pb(Zn_1/3Nb_2/3)O₃ (PZT–PMS–PZN) with different PZN contents were synthesized by molten salt synthesis (MSS). The influence of PZN content on phase structure, microstructure, dielectric and piezoelectric properties was investigated in detail. The results of X-ray diffraction (XRD) show that the phase structure of ceramics transforms from rhombohedral phase to tetragonal phase with the increasing of PZN content. The morphotropic phase boundary (MPB) of composition is located in the range of PZN content from 2 to 7 mol%. The grain size of the ceramics gradually decreases with the increasing of PZN content. Dielectric and piezoelectric properties of ceramics are significantly influenced by the PZN content. Ceramics sintered at 1150 °C with 5 mol% PZN achieve excellent properties, which are as follows: Q_m = 1381, K_p = 0.64, d₃₃ = 369pC/N, tan δ = 0.0044 and T_c = 275 °C. The PZT–PMS–PZN system is a promising material for high power piezoelectric transformers application.     

Low shear compounding process for thermoplastic fabrication of ferroelectric lead-free fibres

The thermoplastic ceramic extrusion process involves the shaping of a polymer highly filled with inorganic powder, the so-called ceramic–thermoplastic feedstock. The limitation faced with the process is the amount of raw material required to produce the feedstock. Depending on the density and desired volume of the materials used, the typical amount of ceramic powder required is a minimum of ∼100 g. The validation of a low shear feedstock preparation method against a standard high shear mixing method occurred. Microstructure investigation and single electromechanical fibre characterization of low shear produced KNN (d₃₃ – 49 pC/N; P_r – 3.7 μC/cm³) and PZT (d₃₃ – 392 pC/N; P_r – 32.4 μC/cm³) fibres, in terms of PE, SE loops and d₃₃ measurements, demonstrating the reproducibility of the results when compared to a standard ceramic–thermoplastic high shear mixing process. The repeatability of the measurements showed the proposed procedure to be robust, validating the new compounding method for wide-scale use.     

High performance Aurivillius-type bismuth titanate niobate (Bi3TiNbO9) piezoelectric ceramics for high temperature applications

This paper reports the significant improved piezoelectric properties of high temperature bismuth titanate niobate (Bi₃TiNbO₉, BTN) polycrystalline ceramics. The piezoelectric performance of BTN ceramics is significantly enhanced by cerium modifications. The dielectric measurements indicate that the Curie temperature T_c gradually decreases over the temperature range of 907–889 °C with cerium contents increasing up to 0.7 wt%. The BTN-5Ce (BTN+0.5 wt% CeO₂) exhibits optimized piezoelectric properties with a piezoelectric constant d₃₃ of 16 pC/N, which is five times the value of unmodified BTN (d₃₃~3 pC/N), while BTN-5Ce maintains a high Curie temperature T_c of 894 °C. The temperature-dependent electrical impedance and electromechanical coupling factors (k_p, and k_t) reveal that the BTN-5Ce exhibits thermally stable electromechanical coupling characteristics up to 500 °C but significantly deteriorates at 600 °C due to high conductivity at a higher temperature. The thermally stable electromechanical properties in combination with the ceramics׳ high electrical resistivity (10⁶ Ω cm at 500 °C) and high Curie temperature (~900 °C) demonstrate that cerium-modified BTN ceramics are good materials for high temperature sensing applications.     

Large enhancement of piezoelectric properties in Mn-modified SrBi4Ti4O15 and its thermal stabilities at elevated temperatures

Manganese-modified strontium bismuth titanate (SrBi₄Ti₄O₁₅, SBT) ceramic oxides were synthesized by substituting a small amount of manganese ions into the Ti⁴⁺ sites using conventional solid-state reaction. The resultant Mn-modified SBT (SBT-Mn) exhibits better piezoelectric properties in comparison to unmodified SBT. The piezoelectric properties of Mn-modified SBT is optimized with only 4 mol% Mn substitution. SBT-4Mn exhibits a large piezoelectric constant (d₃₃=30 pC/N), approximately twice the value of unmodified SBT (d₃₃=13 pC/N), while its Curie temperature, T_c, remains almost unchanged at ~530 °C. The temperature-dependent electrical impedance and electromechanical coupling factors k_p and k_t reveal that the SBT-4Mn exhibits thermally stable electromechanical coupling characteristics up to 300 °C but electromechanical coupling factors deteriorate significantly at a higher temperature due to increased conductivity. Our work suggested that Mn-modified SBT ceramics are promising materials for high temperature piezoelectric applications.     

The temperature-dependent piezoelectric and electromechanical properties of cobalt-modified sodium bismuth titanate

Lightly cobalt-modified, Aurivillius-type, sodium bismuth titanate (Na_0.5Bi_4.5Ti₄O₁₅, NBT) ceramics were synthesized by substituting a small amount of cobalt ions onto the Ti⁴⁺ sites using conventional solid-state reaction. X-ray photoelectron spectroscopy (XPS) analysis coupled with bond valence sum calculations show that the dopant cobalt ions substitute for Ti⁴⁺ ions in the form of Co³⁺. The resultant cobalt-modified NBT ceramics (NBT-Co) exhibit better piezoelectric and electromechanical properties by comparison with pure NBT. With only 0.3 wt% Co³⁺ substitution, the piezoelectric properties of the NBT-Co ceramics are optimal, exhibiting a high piezoelectric coefficient (d₃₃~33 pC/N), a low dielectric loss tan δ (~0.1% at 1 kHz), a high thickness planar coupling coefficient (k_t~34%) as well as a high Curie temperature (T_c~663 °C). Such NBT-Co ceramics exhibit nearly temperature-independent piezoelectric and electromechanical properties up to 400 °C, suggesting that these cobalt-modified NBT ceramics are promising materials for high temperature piezoelectric applications.     

Morphotropic phase boundary and electrical properties of lead-free (K0.5Bi0.5)TiO3–Bi(Ni0.5Ti0.5)O3 relaxor ferroelectric ceramics

Lead-free relaxor ferroelectric ceramics (1?x)(K_0.5Bi_0.5)TiO₃–xBi(Ni_0.5Ti_0.5)O₃ were prepared by a conventional solid-state route, the phase transition behavior and corresponding electrical properties were investigated. A typical morphotropic phase boundary (MPB) between rhombohedral and tetragonal ferroelectric phases was identified to be in the range of 0.05<x<0.07 where the optimum piezoelectric and electromechanical properties of d₃₃=126 pC/N and k_P=18% were achieved. Most importantly, a high Curie temperature ~320 °C, around which the material shows a typical relaxor ferroelectric behavior characterized by the presence of diffuse phase transition and frequency dispersion, was obtained in MPB compositions, significantly higher than those of some existing MPB lead-free titanate systems. These results demonstrate a tremendous potential of the studied system for device applications.     

Grain size effect on electrical properties of Mn-modified 0.67BiFeO3–0.33BaTiO3 lead-free piezoelectric ceramics

To investigate how grain size affects the dielectric, ferroelectric, and piezoelectric properties of Mn-modified 0.67BiFeO₃–0.33BaTiO₃ ceramics, we prepared samples with a wide variety of grain sizes from 4.1 μm to 0.59 μm via a conventional solid-state process that use the normal and the two-step sintering methods. Small-signal dielectric measurements show that all the samples exhibit a relaxor-like behavior and that grain size has little influence on the room-temperature dielectric permittivity. For grain sizes below 2 μm, the remanent polarization P_r and piezoelectric coefficient d₃₃ decrease with the grain size, whereas they remain almost constant near P_r = 27 μC/cm² and d₃₃ = 70 pC/N in samples with grain sizes exceeding 2 μm. The mechanism underlying the observed grain size effect is discussed in terms of the electric-field-induced formation of macroscopic ferroelectric domains.     

Piezoelectric properties of highly densified 0.01Pb (Mg1/2W1/2)O3–0.41Pb (Ni1/3Nb2/3)O3–0.35PbTiO3–0.23PbZrO3+0.1 wt% Y2O3+1.5 wt% ZnO thick films on alumina substrate

This paper reports on the formation of highly densified piezoelectric thick films of 0.01Pb(Mg_1/2W_1/2)O₃–0.41Pb(Ni_1/3Nb_2/3)O₃–0.35PbTiO₃–0.23PbZrO₃+0.1 wt% Y₂O₃+1.5 wt% ZnO (PMW–PNN–PT–PZ+YZ) on alumina substrate by the screen-printing method. To increase the packing density of powder in screen-printing paste, attrition milled nano-scale powder was mixed with ball milled micro-scale powder, while the particle size distribution was properly controlled. Furthermore, the cold isostatic pressing process was used to improve the green density of the piezoelectric thick films. As a result of these processes, the PMW–PNN–PT–PZ+YZ thick film, sintered at 890 °C for 2 h, showed enhanced piezoelectric properties such as P_r=42 μC/cm², E_c=25 kV/cm, and d₃₃=100 pC/N, in comparison with other reports. Such prominent piezoelectric properties of PMW–PNN–PT–PZ+YZ thick films using bi-modal particle distribution and the CIP process can be applied to functional thick films in MEMS applications such as micro actuators and sensors.     

Synthesis and characterizations of KNN ferroelectric ceramics near 50/50 MPB

Lead free ferroelectric ceramics near the morphotropic phase boundary (MPB) of K_xNa_1?x(NbO₃)/KNN system (where x=0.48, 0.50, 0.52) were synthesized in the single perovskite phase by the partial co-precipitation synthesis route. The compositional dependences of phase, structure and electrical properties were studied in detail. X-ray diffraction (XRD) study revealed the coexistence of orthorhombic and monoclinic structures in K_0.50N_0.50NbO₃. SEM characterization of the sintered KNN ceramics revealed dense and homogeneous packing of grains. Room temperature (RT) dielectric constant (ε_r) ～648, dielectric loss (tan δ) ～0.05 at 100 kHz, a relatively high density (ρ) ～4.49 g/cm³, remnant polarization (P_r) ～11.76 μC/cm², coercive field (E_c) ～9.81 kV/cm, Curie temperature (T_c) ～372 °C and piezoelectric coefficient (d₃₃) ～71 pC/N observed in K_0.50N_0.50NbO₃ suggested that it can be an important lead free ferroelectric material.