The influence of friction and wear on the generation of surface microprofile of steel–sintered friction powder based on copper in the course of operation in lubricated medium

The development of new compositions of sintered friction powders based on copper that operate in lubricated states should be based on deep knowledge of peculiar features of break-in and wear mechanisms of both counterbody and friction material. The obtained data have enabled the determination of the existence of the transferred bronze layer of friction material, the peculiarities of the generation of the surface microprofile of the counterbody during operation, these data can be useful upon assessing the thermal loading of the friction zone.     

The influence of elastic strain on the early stages of decomposition in Cu–1.7 at% Fe

The initial stage of decomposition of homogenized Cu–1.7 at% Fe at 722 K was investigated by means of field ion microscopy (FIM), atom probe tomography (APT) and computer-assisted field ion image tomography (cFIIT). The agglomeration of atoms depending on time could be investigated and the growth of precipitates with a diameter of few nanometers was observed during ongoing nucleation.     

The influence of Cu addition on precipitation in Fe–Cr–Ni–Al–(Cu) model alloys

Precipitation in Fe–Cr–Ni–Al–(Cu) model alloys was investigated after ageing for 0.25, 3, 10 and 100 h at 798 K. Characterization of nanoscale precipitates was performed using three-dimensional atom probe microscopy and transmission electron microscopy. The precipitates are found to be enriched in Ni and Al (Cu) and depleted in Fe and Cr. After 0.25 h of ageing the number density of precipitates is ∼8×10²⁴ m⁻³, their volume fraction is about 15.5% and they are near-spherical with an average diameter of about 2–3 nm. During further ageing the precipitates in the both alloys grow, but the coarsening behaviour is different for both alloys. The precipitates of the Cu-free alloy grow much faster compared with the Cu-containing alloy and their density decreases. Precipitates in Cu-free alloy change to plate shaped even after 10 h of ageing, whereas those of Cu-containing alloy remain spherical up to 10 h of ageing. The influence of Cu addition on precipitation in these model alloys is discussed with respect to the different coarsening mechanisms.     

Study of the punch–die clearance influence on the sheared edge quality of thick sheets

Sheet metal punching is an important industrial process for forming mechanical parts. Aimed at generating holes on thick sheets, punching process has been considered as a promising solution for the heavy industrial sector. The correct punching parameters choice has a direct influence on the hole quality. Since there exists rarely an analytical expression describing the relationships between these process parameters, the forming variable choice follows a series of costly try-and-error procedures on the workshop floor. The numerical simulation is a powerful tool that helps the forming engineers at the try-and-error procedures. This work shows the possibility of using FE-simulations to reduce the number of experiments that has to be conducted propitiating an increased understanding concerning some punching process parameters influence. The aim is the study of the clearance influence on the punched holes quality, 8 mm LNE38 sheet metal. Clearances of 0.2% up to 15% between the punch and die were analyzed. The influence of the punch–die clearance on the crack propagation was also analyzed, and the results were in agreement with the literature, i.e., good results for gaps within the traditional ideal range and occurrence of burr for clearance of 15%.     

The Effect of the Technological Heredity of the Stress–Strain State on the Accuracy of Nonrigid Parts

Journal of Machinery Manufacture and Reliability - The effect of the technological heredity of the stress–strain state on the accuracy and dimensional stability of nonrigid parts such as...     

Influence of Cavitation on the Working Surfaces of the Cylinder–Piston Group in a Diesel Engine during Maintenance

Russian Engineering Research - When a diesel engine runs on water–fuel emulsion, carbon deposits break down on account of microimpact by the fuel droplets in the emulsion. The evaporation of...     

The effect of calibration equations on the uncertainty of UV–Vis spectrophotometric measurements

The effect of adequateness of the calibration equations on measurement uncertainty was not mentioned by EURACHEM. In this work, we investigate the sources of uncertainty when measuring glucose concentration with a UV–Vis spectrophotometer. The effect of two calibration equations on the uncertainty was compared. The sources of the glucose concentration measurement uncertainty include purity, volume of flasks, mass and the calibration equations. The effects of two calibration equations, linear and polynomial equation, on the uncertainty source were evaluated using the inverse calibration equation. The results indicated that the uncertainty components from purity were the smallest. The volumes of the volumetric flasks had only modest effect on the uncertainty, while the mass was an important source of the uncertainty. The contribution of the calibration equation to the total relative measurement uncertainty was 59.39% for the linear equation and 30.34% for the polynomial equation. With the selection of the adequate equation, the uncertainty source of the calibration equation could be reduced significantly.     

Measuring the asymmetry of the longitudinal charge distribution in an electron bunch on the ВЭПП-4М collider

A method for measuring the asymmetry of the longitudinal charge distribution in an electron bunch of the ВЭПП-4М collider by an electron beam probe is proposed. The operating principle of the electron beam probe and the measuring technique are described. Interaction between the testing beam and an asymmetric relativistic bunch is simulated, and the asymmetry of the electron bunch on the ВЭПП-4 collider is measured. The main components of the error in measuring the asymmetry are determined.     

Numerical simulation of bubble separation length in a gas–liquid separator based on the Euler–Lagrange method

In this study, the bubble separation behavior in a gas–liquid separator is numerically investigated on the basis of the Euler–Lagrange approach, in which the forces acting on bubbles in a swirling flow field are modeled to calculate the trajectories of the bubbles. By adopting this approach, the effects of five parameters, namely, back pressure, Reynolds number, bubble diameter, void fraction, and swirl number, on separation performance in terms of pressure loss, separation efficiency, separation length, and split ratio are computed and analyzed. On the basis of the analysis, correlations of separation length with the two main parameters are established, which can serve as a basis for the optimal design of separator.     

The Effect of Dwell Time on the Static Friction in Creeping Elastic–Plastic Polymer Spherical Contact

A theoretical model is developed to study the effect of dwell time on the junction growth and static friction of a creeping polymer sphere in contact with a rigid flat under full stick contact condition. A rapid normal loading into the elastic–plastic contact regime is followed by a rest period during which creep takes place causing contact area growth, and stress relaxation that can completely eliminate the plastic zone in the sphere. At the end of this rest time, an increasing tangential loading is applied to the flat till sliding inception occurs. During this loading step, further increase of the contact area and reappearing of a plastic zone in the sphere take place. An increase in static friction resulting from the dwell time during the creep stage is clearly demonstrated and explained.     

A study on the variation of the performance and the cost of power generation in a combined heat and power plant with the change of the user facility’s return temperature

Journal of Mechanical Science and Technology - A combined heat and power (CHP) system generates electricity from thermal energy and generates heat by utilizing the remaining thermal energy. The...     

Study on the Effect of Track Curve Radius on Friction-Induced Oscillation of a Wheelset–Track System

Abstract

The purpose of this article is to investigate the correlation between the friction-induced oscillation of a wheelset–track system and curve radius and to explain a general phenomenon of rail corrugation based on the viewpoint of friction-induced oscillation. The typical phenomenon of rail corrugation in metros is that corrugation generally arises when the curve radius is quite small, whereas it rarely occurs when the curve radius is larger or on a straight track. Different multibody models of the vehicle–track system and finite-element models of the multiple-wheelset–track system with different curve radii are established, respectively. According to the creep force analyses and unstable vibration analyses, the correlation between the creep force and friction-induced oscillation can be identified. Then the effect of the track curve radius on the friction-induced oscillation of the wheelset–track system can be summarized, which provides an explanation of the typical phenomenon of corrugation.     

Influence of the microstructure of Al–Si alloy on the surface-layer quality in microarc oxidation

The properties of the hardened surface layers formed by microarc oxidation on Al–Si alloy billet are investigated. The microhardness, thickness, and porosity of the surfaces formed depend on the alloy structure.     

The imaging mechanism of single-walled carbon nanotubes on Si/SiO₂ wafer in scanning electron microscopy

Scanning electron microscopy imaging of both suspended single‐walled carbon nanotubes (SWNTs) and contacted SWNTs with Si/SiO₂ substrate has been studied in this paper. The voltage contrast has been investigated by supplying external electric field around the samples. The results show that the image contrast of SWNTs attributes to both voltage contrast from the area surrounding SWNTs (tens of nanometres in both sides of the SWNTs) and electron beam induced emission from SWNTs themselves under low primary beam energy. Under high primary beam energy, however, EBIE dominates the image contrast due to the fact that the voltage contrast caused by implanted charges of the SiO₂ layer is weakened. Imaging under the primary beam energy lower than 1 keV offers widened diameter of SWNTs, which promises that the SWNTs are observable at very low magnification (lower than 100×). At a larger magnification, however, imaging under the primary beam energy higher than 10 keV can display more realistic images of the SWNTs. In addition, an appropriate external electric field can improve the images.     

Determination of a Mobile-Ion Concentration in the Dielectric Films of Metal–Insulator–Semiconductor Structures

An experimental technique for determining the surface concentration N _Sof mobile ions in dielectric films of metal–insulator–semiconductor (MIS) structures is described. The technique is based on synchronous recording of the dynamic volt–ampere and low-frequency capacity–voltage characteristics of a sample under investigation. These experimental dependences are shown to ensure accurate extraction of the ion current peaks whose areas are proportional to N _S. These characteristics also allow the relaxation of the surface semiconductor potential to be found, which is needed for reconstructing the dependence of the convection ion current on the voltage drop across the insulation gap of the MIS capacitor. A comparative analysis with other known methods for determining N _Sis carried out. The proposed technique helps find a mobile-ion concentration from a 5 × 10⁹to 10¹³-cm^–2range, including the case when ion current peaks do not appear on the current–voltage characteristics.     

Decision making in production on the basis of structure–strategy theory

The formulation of adequate requirements in manufacturing is outlined on the basis of structure–strategy theory.     

Influence of the Addition of Vanadium Nitride on the Structure and Specifications of a Diamond–(Fe–Cu–Ni–Sn) Composite System

This article discusses the influence of the addition of vanadium nitride on the mechanical and operational properties of diamond composite material based on metallic bond comprised of iron, copper, nickel, and tin obtained by sintering in a mold at 800°C for 1 h with subsequent hot repressing. It has been established that the addition of vanadium nitride in the amount of 2 wt % to diamond–(51Fe–32Cu–9Ni–8Sn) increases the ultimate compressive strength from 846 to 1640 MPa and bending strength from 680 to 1120 MPa, as well as decreases the wear intensity of the composite material from 0.0069 to 0.0033 g/km. The mechanism of improving the tribological properties has been revealed.     

The effects of nickel and carbon concentrations on the wear resistance of Fe–Ni–C austenitic alloys

The effects of nickel and carbon concentrations on the wear resistance of Fe–xNi–yC (x = 14–20 wt.%, y = 0.6–1.0 wt.%) were investigated with respect to strain energy initiation of the martensitic transformation and hardness. The strain energy needed to initiate the martensitic transformation increased with increasing carbon and nickel concentrations, except in 1.0 wt.% C alloys. The wear resistance of the material decreased with increasing carbon concentration up to 0.9 wt.% C. This effect is most likely due to decrement of the martensite volume fraction with increasing carbon concentration induced by the incremental strain energy required to begin the martensitic transformation. In the case of 1.0 wt.% C, the improved wear resistance may be due to carbide precipitation.