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1.
The rate of decarburization of liquid iron in CO-CO 2 mixtures and hydrogen at 1800 K has been investigated. The effect of sulfur on the rate in CO-CO 2 was also determined. Two experimental techniques were employed, one with the gas flow parallel to the surface of the melt,
the other with gas flow perpendicular to it. The rate of decarburization in both CO-CO 2 mixtures and hydrogen at high carbon contents is controlled primarily by diffusionsion in the gas film boundary layer near
the surface of the liquid. The presence of 0.3 wt pct sulfur reduced the rate of decarburization in CO-CO 2 by about 10 pct indicating that a slow chemical reaction on the surface is effecting the rate slightly when the surface is
covered with sulfur atoms. The rate of decarburization at low carbon contents in CO-CO 2 is controlled primarily by carbon diffusion in the metal. The mass transfer relationships for the experimental geometries
employed were investigated by measuring the rate of oxidation of graphite in CO-CO 2 mixtures. Previous work in which it was concluded that a chemical reaction was controlling the rate were re-examined and
it was concluded that gas phase mass transfer was in fact controlling the rate of the reaction. 相似文献
2.
AbstractKinetic experiments were performed in an induction furnace to investigate the reduction of chromite ore by carbon dissolved in a high carbon ferrochromium alloy melt under conditions of varying Cr 2O 3 concentration, slag basicity, and temperature. The results obtained show that chromite reduction by dissolved carbon in slag systems of the type MgO-CaO-SiO 2-FeO-Cr 2O 3- Al 2O 3 occurs principally by a stagewise process encompassing an intermediate reaction in which the divalent chromium oxide species is involved. During the fast period, Cr 2O 3 reduction is controlled by the diffusion of oxygen species in the slag for which a mass transfer coefficient of 0·003 cm s -1 was calculated. An activation energy value of 117 kJ mol -1 obtained for the reduction of Cr 2O 3 implies the rate controlling step is mass transfer of Cr 2O 3 from the slag to the slag/metal interface, since activation energies for metal phase control are typically <70 kJ mol -1. The second period represents a pseudo-equilibrium condition with respect to Cr 2O 3 reduction that is probably under thermodynamic control by a step or mechanism involving the reduction of divalent chromium oxide to chromium. 相似文献
3.
The microstructure and surface stability of two experimental W-rich Ni-based alloys have been studied at 1273 K (1000 °C)
in an impure-He environment containing only CO and CO 2 as impurities. The alloy Ni-2.3Al-12Cr-12W contained 0.08 wt pct carbon in solution, whereas the second alloy Ni-2.3Al-3Mo-12Cr-12Co-12W
contained M 6C carbides at the same carbon level. Both alloys, which were preoxidized with ~2.3 μm Cr 2O 3 layer, were decarburized completely within 50 hours of exposure to the helium gas mixture at 1273 K (1000 °C) via the following chromia-assisted decarburization reaction: Cr 2O 3 (s) + 3C alloy (s) → 2Cr (s) + 3CO (g). Microstructural observations, bulk carbon analysis, and microprobe measurements confirmed that the
carbon in solid solution reacted with the surface chromium oxide resulting in the simultaneous loss of chromia and carbon.
The Cr produced by the decomposition of the Cr 2O 3 diffused back into the alloy, whereas CO gas was released and detected by a gas chromatograph. Once the alloy carbon content
was reduced to negligible levels, subsequent exposure led to the uninterrupted growth of Cr 2O 3 layer in both alloys. In the preoxidized alloys, chromia-assisted decarburization rates were slower for an alloy containing
carbides compared with the alloy with carbon in solid solution only. The formation of Cr 2O 3 is shown to be the rate-limiting step in the chromia-assisted decarburization reaction. Exposure of as-fabricated alloys
to the impure-He environment led to the formation of a thin layer of Al 2O 3 (<1 μm) between the substrate and surface Cr 2O 3 oxide that inhibited this decarburization process by acting as a diffusion barrier. 相似文献
4.
Experiments have been conducted at 1873 K (1600 °C) to study the kinetics of decarburization of Fe-Cr-C levitated droplets containing 10, 17, and 20 wt pct Cr using argon–carbon dioxide gas mixtures containing up to 30 pct CO 2, at flow rates of 100, 1000, 3000 and 12200 mL min ?1. It was found that chromium did not have a strong influence on the kinetics of decarburization while showing only minor effects on the extent of carbon removal. The results indicate that, for high carbon concentrations in the melt, the decarburization rates were controlled by mass transfer in the gas phase. Conventional formulation of governing mass transport numbers did not adequately describe the experimental observations made in this work. The observed rates are consistently higher than the values predicted using either the Ranz–Marshall correlation or the Steinberger–Treybal equation. A new correlation has been proposed to express the decarburization kinetics of levitated droplets for gas-flows in the range of Reynolds numbers between 2 and 100. The experimentally-derived model was found to be in excellent agreement with rate data derived from studies conducted by other researchers using levitated droplets. 相似文献
5.
The reduction reactions of FeO by carbon have been studied in order to be able to understand the fundamental phenomena occurring in smelting reduction process. The reduction of pure FeO by solid carbon proceeds mostly according to the same reaction mechanism as that by dissolved carbon in iron, the rate of which was experimentally determined to be controlled by the interfacial chemical reaction between Fe-C melt and intermediate CO 2 gas. Hence, the reduction rate of pure FeO by solid carbon is also chemically controlled by the Boudouard reaction between the dissolved carbon and CO 2 at the interface of by-product Fe droplet/gas phase, the activation energy of which was found to be about 193.2 kJ/mol. In addition, the reduction reaction of FeO in CaO-SiO 2-Al 2O 3-FeO slags by the dissolved carbon in Fe melt was also investigated over the FeO mass content less than 20 %. The reduction rate shows first order dependence with respect to FeO concentration. The surface active sulphur content in iron does not affect the reduction rate, and the temperature dependence of reduction rate gives the activation energy of 24.78 kJ/mol. Therefore, the reduction rate of FeO in slags by the dissolved carbon can be safely mentioned to be controlled by the liquid phase mass transfer of FeO through the slag phase diffusion-resistant boundary layer over the limited FeO concentration range. The empirical expression for the mass transfer controlled reactioe, deren Aktivierungsenergie ca. 193.2 kJ/mol beträgt. Außerdem wurde die Reduktion von FeO in CaO-SiO 2-Al 2O 3-FeO-Schlacken mit dem in der Eisenschmelze gelöstem Kohlenstoff fär FeO-Massengehalte von weniger als 20% untersucht. Die Reduktionsgeschwindigkeit weist hinsichtlich der FeO-Konzentration eine Abhängigkeit 1. Ordnung auf. Der Anteil an oberflächenaktivemn rate was determined as r = 5.94(±0.07).10 ?6.exp(-24780/RT).(%FeOP) 0.96 over the reaction conditions employed. 相似文献
6.
In the current work, oxidation kinetics of Fe-Cr and Fe-Cr-C melts by gas mixtures containing CO 2 was investigated by Thermogravimetric Analysis (TGA). The experiments were conducted keeping the melt in alumina crucibles, allowing the alloy melt to get oxidized by an oxidant gas. The oxidation rate was followed by the weight changes as a function of time. The oxidation experiments were conducted using various mixtures of O 2 and CO 2 with $ P_{{{\text{O}}_{2} }} $ ?=?10 ?2 to 10 4?Pa. In order to understand the mechanism of oxidation, the wetting properties between the alumina container and the alloys used in the thermogravimetric analysis (TGA) experiments and the change of the alloy drop shape during the course of the oxidation were investigated by X-ray radiography.The experiments demonstrated that the oxidation rate of Fe-Cr melt increased slightly with temperature under the current experimental conditions, but it is strongly related to the Cr-content of the alloy as well as the oxygen partial pressure in the oxidant gas mixture, both of which caused an increase in the rate. For the Fe-Cr-C system, the oxidation rate has a negative relationship with carbon content, viz. with increasing carbon, the oxidation rate of the alloy melt slightly decreased. The chemical reaction was found to be the rate determining step during the initial stages, whereas as the reaction progressed, the diffusion of oxygen ions through slag phase to the slag?Cmelt interface was found to have a strong impact on the oxidation rate. The overall impact of different factors on the chemical reaction rate for the oxidation process derived from the current experimental results can be expressed by the relationship: $ k_{1} = \frac{{dm}}{{dt}} = \Uplambda {\text C}_{\text{Cr}}^{0. 2 3} {\text{C}}_{{\text{CO}}_{ 2} } ^{ 0. 4 1}{\text{exp}}(\frac{{{{ - E}}_{\text{a}} }}{{{\text{R}}T}} ). $ A model for describing the kinetics of oxidation of Fe-Cr and Fe-Cr-C alloys under pure CO 2 was developed. Simulation of the oxidation kinetics using this model showed good agreement with the experimental results. 相似文献
7.
A model is presented to predict the decarburization rate of electrical steels during reactive annealing. In a first step, the warm annealing atmosphere composition is calculated as function of the composition of the cold gas containing N 2‐H 2‐H 2O‐CO‐CO 2‐CH 4‐O 2. In a second step, the decarburization kinetics, which is controlled both by the surface reaction and by the diffusion of carbon towards the surface, is calculated. The model is then used to study the balance between surface reaction and the diffusion control of the decarburization process. We could conclude that for low sheet thickness and/or low H 2O/H 2 ratio in the annealing atmosphere, the decarburization is surface reaction controlled, while for commercial thicknesses and industrially applied dew points, the process is diffusion controlled. Furthermore, we looked at the difference in decarburization between complex N 2‐H 2‐H 2O‐CO‐CO 2 atmospheres used in industrial application, and N 2‐H 2‐H 2O atmospheres typically used in lab annealing. We could conclude that the decarburization rate is influenced by the addition of CO and CO 2 and that the final carbon level is increased if CO and CO 2 are added to the gas. 相似文献
8.
The thermodynamics for reduction of iron-chromium ore by carbon is discussed. The thermodynamic properties of iron-chromium
ore were evaluated from our previous work on the activities of constituents in the FeO·Cr 2O 3-MgO·Cr 2O 3-MgO·Al 2O 3 iron-chromite spinel-structure solid solution saturated with (Cr, Al) 2O 3, and those of the Fe-Cr-C alloy were estimated by a sublattice model. The stability diagrams were drawn for carbon reduction
of pure FeO · Cr 2O 3, (Fe 0.5Mg 0.5)O·(Cr 0.8Al 0.2) 2O 3 iron-chromite solid solution, and South African iron-chromium ore. The evaluated stability diagrams agreed well with the
literature data. It was concluded that the lowest temperature for reduction of FeO · Cr 2O 3 in the iron-chromium ore was 1390 K and a temperature higher than 1470 K would be necessary to reduce Cr 2O 3 in MgO·(Cr,Al) 2O 3 in the prereduction process of iron-chromium ore. The composition of liquid Fe-Cr-C alloy in equilibrium with iron-chromium
ore was also estimated under 1 atm of CO at steelmaking temperature. The predicted metal composition showed reasonable agreement
with the literature values. 相似文献
9.
The objective of this study was to determine the mechanisms of carburization and decarburization of alloy 617 in impure helium.
To avoid the coupling of multiple gas/metal reactions that occurs in impure helium, oxidation studies were conducted in binary
He + CO + CO 2 gas mixtures with CO/CO 2 ratios of 9 and 1272 in the temperature range 1123 K to 1273 K (850 °C to 1000 °C). The mechanisms were corroborated through
measurements of oxidation kinetics, gas-phase analysis, and surface/bulk microstructure examination. A critical temperature
corresponding to the equilibrium of the reaction 27Cr + 6CO ↔ 2Cr 2O 3 + Cr 23C 6 was identified to lie between 1173 K and 1223 K (900 °C and 950 °C) at CO/CO 2 ratio 9, above which decarburization of the alloy occurred via a kinetic competition between two simultaneous surface reactions: chromia formation and chromia reduction. The reduction
rate exceeded the formation rate, preventing the growth of a stable chromia film until carbon in the sample was depleted.
Surface and bulk carburization of the samples occurred for a CO/CO 2 ratio of 1272 at all temperatures. The surface carbide, Cr 7C 3, was metastable and nucleated due to preferential adsorption of carbon on the chromia surface. The Cr 7C 3 precipitates grew at the gas/scale interface via outward diffusion of Cr cations through the chromia scale until the activity of Cr at the reaction site fell below a critical
value. The decrease in activity of chromium triggered a reaction between chromia and carbide: Cr 2O 3 + Cr 7C 3 → 9Cr+3CO, which resulted in a porous surface scale. The results show that the industrial application of the alloy 617 at
T > 1173 K (900 °C) in impure helium will be limited by oxidation. 相似文献
10.
A series of Fe-Cr and Ni-Cr solid solution alloys was reacted at 850 and 950 °C in CO/CO 2 gas mixtures in which FeO and NiO were unstable. The compctitive tendencies toward the carburization and oxidation of the
chromium solute, as compared to a graphical thermodynamic "metastability" criterion, were tested experimentally. Relatively
good agreement was found between predictions and experiments for the occurrence of Cr carburization beneath Cr 2O 3 internal oxides or external scales. The chromium contents required for the transition from internal oxidation of Cr to the
formation of Cr 2O 3 external scales in CO/CO 2 gas mixtures were established for Fe-Cr and Ni-Cr alloys. The Cr 2O 3 external scales formed on Fe-Cr alloys were found to be relatively impervious to carbon penetration for short (12-hour) experiments.
No carburization was observed in the Ni-Cr alloys, but the only alloys that were predicted to carburize were the ones that
formed external scales.
Formerly Graduate Student, The Ohio State University 相似文献
11.
CaO-Al 2O 3 slags were melted in graphite crucibles under N 2-CO-Ar gas mixtures at 1600°C. The contents of total nitrogen, cyanide and total carbon of the slags were determined by chemical
analyses of quenched samples taken by suction from the melt. The nitrogen is present in the melt as nitride N 3- ion and cyanide CN -1 ion, and carbon as cyanide and carbide C 2- ion. The equilibrium constants for the respective reactions were evaluated. It is found that the nitride capacity of the
melt decreases whereas the cyanide and carbide capacities increase with increasing CaO/Al 2O 3 ratio. 相似文献
12.
CaO-Al 2O 3 slags were melted in graphite crucibles under N 2–CO–Ar gas mixtures at 1600°C. The contents of total nitrogen, cyanide and total carbon of the slags were determined by chemical
analyses of quenched samples taken by suction from the melt. The nitrogen is present in the melt as nitride N −3 ion and cyanide CN −1 ion, and carbon as cyanide and carbide C
2
2−
ion. The equilibrium constants for the respective reactions were evaluated. It is found that the nitride capacity of the
melt decreases whereas the cyanide and carbide capacities increase with increasing CaO/Al 2O 3 ratio. 相似文献
13.
The oxidation of carbon with the simultaneous oxidation of silicon, manganese, and iron of liquid alloys by carbon dioxide
in nitrogen and the absorption of oxygen by the alloys from the gas were studied using 1-g liquid iron droplets levitated
in a stream of the gas at 1575 °C to 1715 °C. Oxidation of carbon was favored over oxidation of silicon and manganese when
cast iron (3.35 pct C, 2.0 pct Si, 0.36 pct Mn, and 0.05 pct S) reacted with CO 2/N 2 gas at 1635 °C. An increase in the flow rate of CO 2/N 2 gas increased the decarburization rate of cast iron. The rate of carbon oxidation by this gas mixture was found to be independent
of temperature and alloying element concentrations (in the range of silicon = 0 to 2.0 pct manganese = 0 to 0.36 pct and sulfur
= 0 to 0.5 pct) within the temperature range of the present study. Based on the results of a kinetic analysis, diffusion of
CO 2 in the boundary layer of the gas phase was found to be the rate-limiting step for the reactions during the earlier period
of the reaction when the contents of carbon, silicon, and manganese are higher. However, the limiting step changed to diffusion
of the elements in the metal phase during the middle period of the reaction and then to the diffusion of CO in the gas phase
during the later period of the reaction when the content of the elements in the metal were relatively low. For the simultaneous
oxidation reactions of several elements in the metal, however, the diffusion of CO 2 in the gas phase is the primary limiting step of the reaction rate for the oxidation of carbon during the later period of
reaction.
Formerly Visiting Assistant Research Scientist, Department of Materials Science and Engineering, University of Michigan, Ann
Arbor, MI 48109 相似文献
14.
In this work, the Fe-Cr-C-N alloys were synthesized by nitriding the Fe, Cr, and C powder mixtures at 1573 K in the N 2 gas (101 325 Pa). The nitrogen content and phase relationships at 1173 K in the alloys were investigated by the use of an
equilibration technique. The thermodynamic activities of chromium in the alloys were studied using the solid-state galvanic
cell method with CaF 2 as the solid electrolyte in the temperature range 973 to 1173 K in an atmosphere of N 2 gas (101 325 Pa). The activities of chromium in the Fe-Cr-C-N alloys were calculated and compared with those of the corresponding
Fe-Cr-C ternary alloys with pure bcc-Cr as standard state. X-ray diffraction (XRD) and scanning electron microscopy (SEM)
methods were used to identify the equilibrium phases and microstructures of the investigated alloys. The experimental results
show that a Cr 2N-based nitride was formed during the nitriding procedure in the alloys. The nitrogen content in the alloys decreases with
the decreasing chromium content, as well as the increasing temperature. The addition of nitrogen to the ternary Fe-Cr-C alloy
was found to have a strong negative impact on the Cr activity in the Fe-Cr-C-N system. 相似文献
15.
AbstractChromite reduction by carbon dissolved in a high carbon ferrochromium alloy melt has been investigated in the temperature range 1580-1640°C using a slag system based on CaO 2-FeO-Cr 2O 3-SiO 2-Al 2O 3. Although the reduction is essentially first order with respect to Cr 2O 3 concentration, it exhibits both zero order and first order reaction kinetics. The zero order period is occupied by the preferential reduction of iron oxide, during which time there is no significant change in the concentration of Cr 2O 3. The predominance of the divalent chromium oxide in the slag phase is seen to provide further evidence that the reduction of chromite occurs by a stagewise process, involving the thermodynamically stable CrO species. While high basicity slags may be recommended to minimise the generation of CrO, and hence improve reaction kinetics and the extent of Cr 2O 3 reduction, there is a limitation imposed by chemical erosion of the alumina crucible as the slag basicity is increased above unity, with the dissolving Al 2O 3 further retarding the reduction kinetics. There is also evidence to suggest the participation of a reductant other than carbon (possibly silicon) in the reduction of chromite. 相似文献
16.
The kinetics of decarburization of iron-carbon melts with CO-CO 2 gas mixtures were investigated at 1700 ° using the levitation technique. The influences of different experimental variables
on the decarburization kinetics were determined. It was found that sulfur has a clear and reproducible retarding effect on
the decarburization of iron-carbon melts; and this effect is most pronounced at sulfur concentrations in the range of 0 to
0.05 wt pct. The initial carbon concentration has no discernible effect on the decarburization kinetics. Melts containing
2.48 wt pct C and 0.92 wt pct C initially were found to decarburize at virtually identical rates until a substantial portion
of the carbon was removed. The decarburization rate of a melt with a specified initial carbon content was found to remain
essentially constant until the carbon content fell to a characteristic level below which the rate tended to level off. The
partial pressure of CO 2 of the gas mixture has a marked effect on the decarburization kinetics. The flow-rate of the gas mixture has a small but
finite effect on the rate of decarburization. 相似文献
17.
The oxidation of presulfidized chromium, Ni?Cr, and Ni?Al alloys, and complex nickel base alloys was studied at 1000°C in 1.0 atm of oxygen. Sulfur-rich surface layers were produced in the pretreatment by using H 2S?H 2 mixtures. Presulfidized chromium oxidized at a rate similar to that of sulfur-free chromium. The oxidation rate of presulfidized Ni?Cr alloys was affected by sulfur only when liquid nickel sulfide was present which accelerated the oxidation rate by creating rapid diffusion paths through the Cr 2O 3 scale. The oxidation behavior of presulfidized Ni?Al alloys, with aluminum contents sufficient for the formation of a protective Al 2O 3 layer in the sulfur-free condition, was influenced by sulfur only when aluminum sulfide was formed in the presulfidation treatment which caused the Al 2O 3 scale to be porous. The oxidation behavior of nickel-base alloys containing both chromium and aluminum was insensitive to the presence of sulfides when the concentration of aluminum in the alloy was such that a protective Al 2O 3 scale was formed during oxidation of the sulfur-free alloy and aluminum sulfide was not formed in the presulfidizing treatment. 相似文献
18.
Carbon distribution ratios between CaO-Al 2O 3 slags and Fe-0.0003 to 0.8 mass pct Al-0.2 to 5.6 mass pct C alloys were measured at 1873 K in an Al 2O 3, CaO, or graphite crucible. The carbon distribution ratios were dependent on the oxygen potential, determined by the Al/(Al 2O 3) equilibrium, not by the C/CO (P co = 1 atm) equilibrium. The (mass pct C)/a c ratios were proportional to the activity of Al in logarithmic form with a slope of 2/3, indicating that carbon in slag is dissolved as C 2? ion. Solubilities of carbon in CaO-Al 2O 3 slags were also measured at 1873 K under the CO-CO 2-Ar gas mixtures in an Al 2O 3 or graphite crucible. It was found that C 2? ion is present in the range of log $P_{O_2 } $ (atm) < ?15 and CO 3 2? ion in the range of log $P_{O_2 } $ (atm) > ?7. 相似文献
19.
The density and surface tension of melts of ferronickel (0–100% Ni) and oxidized nickel ore are measured by the sessile-drop method, as well as the interface tension at their boundary in the temperature range 1550–1750°C. The composition of the nickel ore is as follows: 14.8 wt % Fetot, 7.1 wt % FeO, 13.2 wt % Fe 2O 3, 1.4 wt % CaO, 16.2 wt % MgO, 54.5 wt % SiO 2, 4.8 wt % Al 2O 3, 1.5 wt % NiO, and 1.2 wt % Cr 2O 3. In the given temperature range, the density of the alloys varies from 7700 to 6900 kg/m 3; the surface tension from 1770 to 1570 mJ/m 2; the interface tension from 1650 to 1450 mJ/m 2, the density of the oxide melt from 2250 to 1750 kg/m 3; and its surface tension from 310 to 290 mJ/m 2. The results are in good agreement with literature data. Functional relationships of the density, surface tension, and interphase tension with the melt temperature and composition are derived. The dependence of the alloy density on the temperature and nickel content corresponds to a first-order equation. The temperature dependence of the surface tension and interphase tension is similar, whereas the dependence on the nickel content corresponds to a second-order equation. The density and surface tension of the oxide melt depend linearly on the temperature. The results may be used to describe the formation of metallic phase when carbon monoxide is bubbled into oxide melt. 相似文献
20.
The kinetics of the oxidation of dense pellets of CaS by the reaction: $$2CaS(s) + 3O_2 (g) \to 2CaO(s) + 2SO_2 (g)$$ was examined by continuous thermogravimetric analysis. The experiments covered a temperature range of 1673 to 1853 K, Ar-O2-SO2 mixtures varying from 1 to 40 pct O2 and 0 to 20 pct SO2, and gas velocities ranging from 20 to 57 cm/s at the reaction temperature. Analysis of the data shows that the initial rate of the reaction is controlled by the mass transfer of O2 through the gaseous boundary layer of the pellet and is subsequently controlled by the diffusion of O2 through the porous layer of the reaction products. To verify these results, the permeation rates of SO2 through the reaction products were measured at room temperature and compared to values calculated from the thermogravimetric data. 相似文献
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