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1.
    
The shaft bushings in many machines form a Taylor‐Couette system with a thin clearance. The flow in such a clearance was studied in this paper by means of CFD simulation. Two different gap width ratios have been chosen to investigate the flow from laminar to turbulent range. Based on the simulation results a critical gap width ratio is determined in the turbulent regime, which is of importance to the transition of a turbulent flow with Taylor vortex in a turbulent flow without Taylor vortex.  相似文献   

2.
    
Application of liquid‐liquid extraction is on a steady rise. Although there are considerable designs of extraction devices, equipment design and optimization is still on the research agenda. Utilization in the biorefinery industry or metallurgy requires robust technologies and equipment. The simple design and stable operation performance of the Taylor‐Couette disc contactor suffices the technical needs for these harsh operation conditions. The effect of different rotor disc diameter on the dispersed phase holdup, axial dispersion, and droplet size was investigated. It was shown that with smaller rotor disc diameter stable operation is still feasible but higher axial backmixing has to be expected.  相似文献   

3.
The formation of Taylor bubbles and resulting bubble lengths were studied in a ID vertical tube for air-water and air-octane systems. In the co-flow tube/nozzle arrangement two nozzle sizes were used as gas inlets. Superficial velocities varied between 0.001- for the liquid and 0.002- for the gas. Three different mechanisms of initial bubble formation were observed. Of the three mechanisms, mechanism 3 is periodic (with period consisting of a bubble and a liquid slug), reproducible and can be simply modelled. After initial bubble formation further modifications may occur in the formed bubble size by coalescence or pairing. Bubble pairing is encouraged by smaller nozzles and liquid flow rates, while coalescence is observed only for cases where non-Taylor bubbles form initially.Two simple models have been proposed, the first predicts the size of the Taylor bubbles formed by mechanism 3 while the second attempts to predict the condition for bubble pairing to occur. Reasonable agreement with experimental results validates the predictions of the first model for a strong dependence of the volume of Taylor bubbles formed on the gas and liquid flow rates, a moderate dependence on nozzle diameter and a weak dependence (if at all) on the surface tension of the liquid used. Mismatch with the experimental results is caused (at least in part) by the experimental setup where there was no perfect axial alignment of the gas inlet. The experiments also suffered from problems at the outlet at low flow rates where smooth bubble disengagement could not be ensured for long Taylor bubbles. The second model for pairing predicts its occurrence for concentric tube/nozzle arrangements as a function of flow rates and channel diameters. The model over-predicted the range of liquid flow rates at which pairing was observed experimentally, but it captured the form of the boundary between different bubble volume modification mechanisms when represented on superficial velocity graphs.  相似文献   

4.
    
The application of a liquid emulsion membrane (LEM) process in the recovery of zinc from aqueous solutions is discussed. The role of a stripping agent is very important in the LEM extraction process. Various stripping agents, such as hydrochloric, sulfuric, nitric and methane sulfonic acids, were tested for the stability of membrane. Methane sulfonic acid outperforms the other acids as a strippant. Further importance was given to the stability of the liquid emulsion membrane during the extraction process. The important variables affecting the LEM permeation process of zinc in a mechanically agitated contactor (MAC), such as residence time for extraction, speed of agitation, organic diluents, surfactant concentration and internal strip acid concentration, were systematically investigated. Emulsion swelling and breakage that occurred during these investigations were also described. Finally, the static mixer (SM) device was shown to have a very good potential for LEM extraction of zinc as it outperforms MAC.  相似文献   

5.
    
The performance of the Taylor‐Couette flow apparatus as a heat sterilizer is numerically investigated. The destruction of Clostridium botulinum and thiamine (vitamin B1) was selected as model reaction. When Taylor vortices were formed in the annular space, the heat transfer significantly enhanced as compared to the case without vortex flow. As a result, the equivalent lethality calculated from the temperature field increased, which is regarded as a quantum leap. Conversely, the improvement of heat transfer induced destruction of thiamine. These results suggest that there is a trade‐off relationship between the enhancement of heat transfer and the avoidance of thermal destruction of nutritional components. In conclusion, the Taylor‐Couette flow sterilizer has the potential for process intensification in heat sterilization processes.  相似文献   

6.
The onset of initial instability in a developing Couette flow following the impulsive starting of an inner rotating cylinder is analyzed using linear theory. It is well known that there is a critical Taylor number Tac at which Taylor vortices first appear between two concentric cylinders. For Ta>Tac Taylor-like vortices occur at a certain elapsed time. In the present study, the critical time tc to represent the onset of this initiating instability, which then grows as toroidal vortices, is analyzed using propagation theory. For this purpose a self-similar transformation is forced through scaling analysis. The resulting stability criteria compare well with the available experimental data for vortices in water. The new measures represent the onset of the fastest growing instability and also suggest the detection time for the manifestation of secondary flow in the primary time-dependent Couette flow.  相似文献   

7.
Axial mixing of the liquid phase in turbulent bed contactor (TBC) is studied through residence time distribution (RTD) experiments over a large range of variables such as flow rate of gas and liquid phases, static bed heights, diameter and density of particles and number of stages in presence of downcomer using air water system. Since all the liquid exits only through the downcomer, it enables the correct estimation of exit concentration of the tracer. The experimental RTD curves are satisfactorily compared with the axial dispersion model. The Peclet numbers evaluated by axial dispersion model and the Peclet numbers reported in the literature are used to propose a unified correlation in terms of operating and geometric parameters. Correlation is also developed for predicting the axial dispersion coefficient. It was observed in the present study that almost plug flow conditions can be achieved in multistage TBC.  相似文献   

8.
    
Two‐fluid Taylor‐Couette flow, with either one or both of the co‐axial cylinders rotating, has potential advantages over the conventional process equipment in chemical and bio‐process industries. This flow has been investigated using three‐dimensional CFD simulations. The occurrence of radial stratification, the subsequent onset of centrifugal instability in each phase, the cell formation and the dependency on various parameters have been analyzed and discussed. The criteria for the stratification, Taylor cell formation in each phase have been established. It can be stated that the analysis of single‐phase flow acts as the base state for the understanding of radial stratification of the two‐fluid flows. The extent of interface deformation also has been discussed. A complete energy balance has been established and a very good agreement was found between dissipation rate by CFD predictions and the energy input rate through the cylinder/s rotation.  相似文献   

9.
《分离科学与技术》2012,47(1):151-168
Abstract

An experimental study of mechanical entrainment in W/O/W emulsions is conducted. W/O/W emulsions are stirred for various stirring times under the conditions that mechanical entrainment solely occurs, and changes in volume of the W/O emulsions and size distribution of the internal water droplets are measured. The rate of change in number of the water droplets entrained is found to be proportional to the volume fraction of W/O emulsions. Based on this result, a new model for mechanical entrainment is developed. The calculated change in W/O emulsion volume with time agrees with the observed ones except in the region near phase inversion. Then, phase inversion is discussed.  相似文献   

10.
  总被引:1,自引:0,他引:1  
This paper describes two-phase flow pattern and pressure drop characteristics during the absorption of CO2 into water in three horizontal microchannel contactors which consist of Y-type rectangular microchannels having hydraulic diameters of 667, 400 and , respectively. With the help of a high-speed photography system, flow patterns such as bubbly flow, slug flow (including two sub-regimes, Taylor flow and unstable slug flow), slug-annular flow, churn flow and annular flow were observed in these microchannels. The applicability of the currently available correlations for describing flow pattern transitions in microchannels has been examined. Generally, the predicting performance of these correlations deteriorates as the channel diameter further reduces. Toward solving this discrepancy, an empirical correlation based on the superficial Weber numbers was developed to interpret the transition from Taylor flow to unstable slug flow in three microchannels. Taylor bubble formation process in microchannels was found to be in the squeezing regime at lower superficial liquid velocities (Ca ranging from 0.0019 to 0.029) while the transition to the dripping regime was observed at the highest superficial liquid velocity of 1.0 m/s. Lengths of Taylor bubbles formed in the squeezing regime can be well represented by the scaling relation proposed by Garstecki et al. [Formation of droplets and bubbles in a microfluidic T-junction—scaling and mechanism of break-up. Lab on a Chip, 6, 437-446]. For flow patterns including slug-annular flow, annular flow and churn flow, a simple analysis based on the separated flow model has been performed in order to reveal the observed effect of the superficial liquid velocity on two-phase frictional multiplier in the present microchannels. Then, reasonable correlations for the prediction of two-phase frictional pressure drop under these flow patterns were suggested.  相似文献   

11.
12.
    
Gas‐liquid‐liquid slug flow in a capillary reactor is a promising new concept that allows one to incorporate gas‐liquid reaction, liquid‐liquid extraction, and facile catalyst separation in a single unit. In order to assess the performance of a gas‐liquid‐liquid slug flow reactor, it is necessary to predict the slug velocity and pressure drop to ascertain residence times and reaction rates. New empirical models for velocity and pressure drop were developed based on existing models for two‐phase gas‐liquid and liquid‐liquid slug flows, and these were validated experimentally.  相似文献   

13.
The mixing in two-phase gas-liquid and three-phase gas-liquid-solid system (turbulent bed contactor) is evaluated through residence time distribution (RTD) studies in terms of Peclet number. RTD experiments are conducted for various gas and liquid velocities, and number of stages for two- and three-phase systems. Since the mean residence time is very short in both the systems, a mixed flow tank with exponential decay RTD is used in series. After deconvolution, the RTD of the system is obtained. The experimental RTD curves are satisfactorily compared with the axial dispersion model and Peclet numbers are evaluated for all the experiments. The axial dispersion coefficients are calculated from Peclet numbers. With this study, it is thought that liquid phase mixing may be controlled by changing the quantity of solid particles in the bed.  相似文献   

14.
The extraction of penicillin G from simulated media was performed by water/oil/water (w/o/w) emulsion liquid membranes (ELMs) and studied under various operational conditions in a batch system. The degree of extraction achieved was between 80% and 95% under specific conditions. A concentration of greater than nine times the initial concentration of penicillin G in the external phase was obtained in the internal phase. The pH of the internal aqueous solution, containing a basic salt, was theoretically calculated on the basis of the amount of penicillin G transported into the internal phase. The calculated results agreed with the experimental data well and were used to select a suitable type and concentration of a basic salt in the internal phase to give a pH within the range 5 to 8 where penicillin G was stable after the termination of extraction. The extraction of penicillin G was successfully performed by the ELM process with sodium carbonate in the internal phase.  相似文献   

15.
乳状液膜用表面活性剂研究进展   总被引:3,自引:0,他引:3  
综述了液膜用表面活性剂筛选、研制及其性能研究进展,进一步强调了研制性能优良的液膜专用表面活性剂对液膜技术工业化的重要意义。  相似文献   

16.
This study was designed to determine the effect of gas expansion on the velocity of Taylor bubbles rising individually in a vertical column of water. This experimental study was conducted at atmospheric pressure or under vacuum (33.3 and ) using three different acrylic columns with internal diameters of 0.022, 0.032, and 0.052 m, and more than 4.0 m high. A non-intrusive optical method was used to measure velocity and length of Taylor bubbles at five different locations along the columns. The operating conditions used correspond to inertial controlled regime.In experiments performed under vacuum, there is considerable gas expansion during the rise of Taylor bubbles, particularly when they approach the liquid free surface where the pressure drop (due to the hydrostatic pressure) is of the order of magnitude of the absolute pressure. The liquid ahead of the bubble is displaced upward by an amount proportional to the gas expansion resulting in increased bubble velocity. The calculated Reynolds number suggests a laminar regime in the liquid ahead of the bubble. However, the experimentally determined velocity coefficient C for each column was much smaller than 2, which would be expected for laminar flow. The value of C obtained ranges from 1.13±0.09, for the narrowest column, to 1.40±0.24, for the widest column. This suggests that a fully developed laminar flow in the liquid ahead of the bubble is never achieved due to continuous bubble expansion at a variable rate, regardless of column height.The velocity coefficient C can be used to calculate the contribution of liquid motion to bubble velocity. Subtracting this contribution from the measured bubble velocity defines a constant value which is nearly identical to the bubble rise velocity measured in the same column operated as a constant volume system (two ends closed) where gas expansion is absent.  相似文献   

17.
乳状液膜分离技术中的交流高电压破乳器   总被引:6,自引:0,他引:6       下载免费PDF全文
朱宪  蒋楚生 《化工学报》1995,46(5):625-630
<正>近20年来,国内外有关乳状液膜研究的结果表明,该技术实现工业化的关键在于设计并制造出具有最佳破乳效果的电破乳器。已有的关于乳状液膜电破乳技术的报道大都限于小型实验室装置,尚无成熟的定量设计方法。本文将结合高电压破乳器的平板电容模型,给出一种比较简单的设计方法。 2 交流高电压破乳器的平板电容等效模型  相似文献   

18.
环境化工中的气/液膜接触分离过程及其特性   总被引:1,自引:0,他引:1  
阐述了新型膜接触器由于避免了传统分离设备的一系列缺点和不足,具有操作范围宽,分离效率高,气液两相的流速可独立控制,可直接线性放大和结构紧凑等众多优点,日益成为分离科学研究的热点。并着眼于3种气/液界面膜接触分离过程(膜吸收、膜蒸馏、膜结构填料替代)在废气、废水等环境治理与化工分离方面的研究,从膜接触器结构、膜材料、传质、分离效率等方面详细分析和探讨了三种膜过程的分离特点,并对其作用原理、操作参数及分离性能进行了综合比较。  相似文献   

19.
    
Hydrogen sulfide was separated from highly saline wastewater by emulsion liquid membranes (ELMs). Such membranes consist of polyalkenyl succinimide as emulsifying agent, diethanolamine as carrier, kerosene as membrane, and sodium hydroxide as stripping solution. The effect of four surfactants on the stability of ELMs was investigated and every operational parameter was tested. The highest achievable separation efficiency was 99.73 % for a 100 mg L–1 solution. Obviously, the salinity of the external phase has a negligible effect on the separation of H2S using ELMs.  相似文献   

20.
新型气液膜接触器是很多具有共同特点膜过程的总称,它使用高分子膜将两流体分隔开,膜孔为两流体提供有效传质的场所,与传统分离器相比具有许多独特的优点,日益成为分离科学研究的热点。简述膜接触器在不同气/液分离体系中的应用,针对膜吸收、膜蒸馏、膜结构填料等三种典型的气/液界面膜接触分离过程,从结构、膜材料、传质、分离效率等方面详细进行了分析和比较。着重介绍了近年来相关领域膜材料学的研究进展,如高分子膜材料、成膜方法以及膜材料的改性方法(等离子体改性法、紫外辐照法和表面涂覆改性法等)等。  相似文献   

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